Waste gas treatment device for drying activated clay

The waste gas treatment device for activated clay dryers addresses the issue of environmental pollution and worker health by incorporating filtration and purification components, enhancing both gas treatment and drying efficiency.

CN222239282UActive Publication Date: 2024-12-27HUANGSHAN BAIYUE ACTIVATED CLAY
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Patent Information

Application Number
CN202323362222.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-11
Publication Date
2024-12-27
Estimated Expiration
2033-12-11

AI Technical Summary

Technical Problem

Existing activated clay dryers do not have a waste gas treatment device, leading to the direct discharge of waste gases and dust into the environment, which pollutes the surroundings and affects worker health.

Method used

A waste gas treatment device comprising a series of filtration and purification components, including a dust filter screen, activated carbon filters, and an air filter, to purify exhaust gases and moisture before discharge, combined with a dispersing assembly to enhance drying efficiency.

Benefits of technology

Effectively purifies exhaust gases and moisture, preventing environmental pollution and ensuring worker safety while improving the drying efficiency of activated clay.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model provides a waste gas treatment device for drying activated clay, which comprises an air supply fan blade, a transmission rod and a driving belt wheel, the driving belt wheel is arranged on the left side of the annular side surface of a rotating rod, a driven belt wheel is arranged at the left end of the transmission rod, and the air supply fan blade is arranged at the right end of the transmission rod. A driving belt wheel drives a driven belt wheel to rotate through a transmission belt, and the driven belt wheel drives air supply fan blades to rotate through a transmission rod, so that the treatment box sucks waste gas and moisture in the drying tank; the waste gas sucked into the treatment box is sequentially filtered and purified by a dust filter screen plate, a first purification screen plate, a second purification screen plate and an air filter screen, so that most volatile organic compounds and dust in the waste gas are prevented from being directly discharged to the outside to pollute the surrounding environment, and moisture is also discharged to the outside together; therefore, the drying efficiency of the drying tank is further improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of activated clay processing, in particular to an exhaust gas treatment device used for drying activated clay. Background Art

[0002] Activated white clay is an adsorbent made from bentonite through multiple processing steps. Activated white clay is widely used in industrial production because of its odorlessness, tastelessness, non-toxicity and good adsorption properties. However, due to its strong adsorption capacity, activated white clay easily absorbs moisture in the air and becomes damp or even agglomerates, affecting its use effect. Therefore, in the production process of activated white clay, it is very important to dry it.

[0003] The publication number "CN214120618U" provides an activated clay dryer, which feeds the activated clay to be processed into a drying kiln through a feed port. The drying part is used to introduce high-temperature and high-pressure gas into the drying kiln for drying, and the power part is used to drive the support member to rotate, and the push plate is driven to rotate along the circumference of the drying kiln. The push plate is used to continuously push the activated clay, and the clay is continuously broken up and loosened, so that the clay is dried evenly and the drying effect is improved.

[0004] However, the above technical solutions and the prior art have the following defects:

[0005] Since some waste gas and dust are generated during the drying process of activated clay, but the activated clay dryer is not equipped with a corresponding waste gas treatment device, the waste gas and dust generated during the drying process of the activated clay will directly drift to the outside through the feed port or the discharge port, which not only pollutes the surrounding environment, but also affects the health of the surrounding workers. The safety of use needs to be improved. Utility Model Content

[0006] The purpose of the utility model is to provide a waste gas treatment device for drying activated clay to solve the problems raised in the above-mentioned background technology.

[0007] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0008] A waste gas treatment device for drying activated clay comprises an inspection plate, a drying tank, a steam stop valve, a stabilizing leg, a collecting box, a feeding hopper and a steam guide chamber, wherein a feeding hopper is arranged on the right side of the front end face of the drying tank, an inspection plate is installed on the upper side of the right end face of the drying tank, stabilizing legs are symmetrically and fixedly connected to the left and right sides of the bottom of the drying tank, a discharge valve is installed in the middle position of the bottom of the drying tank, a collecting box is placed below the discharge valve, a dispersing component for rotating and dispersing the activated clay during the drying process is arranged inside the drying tank, a waste gas treatment component for purifying the waste gas generated during the drying process of the activated clay is arranged on the left side of the upper end face of the drying tank, a steam guide chamber is opened inside the drying tank, the inlet of the steam guide chamber is connected to the steam stop valve, and the outlet of the steam guide chamber is fixedly connected to a steam outlet pipe.

[0009] Preferably, the spreading assembly includes a driving motor, a rotating rod, a follower rod and a follower support rod. The driving motor is installed on the left end face of the drying tank, the driving motor transmission end is connected to the rotating rod, the follower rod is arranged on the lower side of the annular side of the rotating rod, and the follower support rods are symmetrically arranged on the left and right sides of the annular side of the follower rod.

[0010] Preferably, the exhaust gas treatment component includes a supply fan blade, a treatment box, a transmission rod, a driven pulley and a driving pulley. A driving pulley is arranged on the left side of the annular side of the rotating rod, a treatment box is fixedly connected to the left side of the upper end surface of the drying tank, a transmission rod is installed on the left side of the treatment box, a driven pulley is arranged on the left end of the transmission rod, and a supply fan blade is installed on the right end of the transmission rod.

[0011] Preferably, a dust filter screen is inserted on the right side of the processing box, a first purification screen is inserted on the right side of the dust filter screen, a second purification screen is inserted on the right side of the first purification screen, and an air filter is installed on the right end face of the processing box.

[0012] Preferably, the dust filter screen is made of a heat-resistant glass fiber filter, the first purification screen is made of an activated carbon filter, the second purification screen is made of an activated carbon sponge filter, and the air filter is made of an HGP non-woven filter.

[0013] Preferably, a protective cover is installed on the right side of the upper end face of the processing box, a through cavity is opened on the left side of the lower end face of the processing box, a limiting ring is arranged on the left side of the annular side face of the transmission rod, and a transmission belt is arranged between the driving pulley and the driven pulley.

[0014] Preferably, an air outlet cavity is opened on the left side of the upper end surface of the drying tank, the steam guide cavity is spiral, the steam stop valve inlet is connected to the external steam generator outlet through a pipeline, and the steam outlet pipe is connected to the external steam heat energy recovery device inlet.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] 1. In the utility model, when the driving motor drives the rotating rod to rotate, the driving pulley will also be driven to rotate, so that the driving pulley drives the driven pulley to rotate through the transmission belt, and the driven pulley drives the fan blade to rotate through the transmission rod, so that the treatment box can suck the exhaust gas and moisture inside the drying tank, and the exhaust gas sucked into the treatment box will be filtered and purified by the dust filter screen, the first purification screen, the second purification screen and the air filter screen in turn, so as to avoid most of the volatile organic compounds and dust in the exhaust gas being directly discharged to the outside to pollute the surrounding environment, and at the same time ensure the health of the surrounding staff, and the moisture will also be discharged to the outside together, so as to further improve the drying efficiency of the drying tank;

[0017] 2. The utility model enables the driving motor to drive the follower rod to rotate through the rotating rod, and the follower rod drives the follower support rod to rotate, so that the rotating follower rod and the follower support rod can disperse the activated white clay inside the drying tank, so that the activated white clay can be dried faster. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the main structure of the utility model;

[0019] Figure 2 It is a front cross-sectional view of the exhaust gas treatment component and the dispersion component in the utility model;

[0020] Figure 3 for Figure 2 A partial enlarged view of

[0021] Figure 4 It is a structural diagram of the dispersing component in the utility model;

[0022] Figure 5 This is a structural diagram of the air filter, the second purification mesh plate, the first purification mesh plate and the dust filter mesh plate in the utility model after being disassembled.

[0023] In the figure: 1. Inspection panel; 2. Drying tank; 21. Air outlet cavity; 3. Steam stop valve; 4. Waste gas treatment component; 41. Air filter; 42. Second purification mesh plate; 43. First purification mesh plate; 44. Dust filter mesh plate; 45. Supply fan blades; 46. Treatment box; 461. Protective cover; 462. Through cavity; 47. Transmission rod; 471. Limiting ring; 48. Driven pulley; 481. Transmission belt; 49. Driving pulley; 5. Dispersion component; 51. Drive motor; 52. Rotating rod; 53. Follower rod; 54. Follower support rod; 6. Stabilizing leg; 7. Collection box; 8. Discharge valve; 9. Feed hopper; 10. Steam guide cavity; 11. Steam outlet pipe. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figure 1-5 , the utility model provides a technical solution:

[0026] Embodiment 1:

[0027] An exhaust gas treatment device for drying activated clay comprises an inspection panel 1, a drying tank 2, a steam stop valve 3, a stabilizing leg 6, a collecting box 7, a feeding hopper 9 and a steam guide chamber 10. A feeding hopper 9 is arranged on the right side of the front end face of the drying tank 2. The feeding hopper 9 is convenient for the staff to feed the activated clay to be dried into the drying tank 2. An inspection panel 1 is installed on the upper side of the right end face of the drying tank 2, and the inspection panel 1 is a detachable structure. The detachable inspection panel 1 is convenient for the staff to enter the drying tank 2 for maintenance and repair at a later time. An observation window is installed in the middle position of the right end face of the inspection panel 1. The observation window is convenient for the staff to When observing the inside of the drying tank 2, the left and right sides of the bottom of the drying tank 2 are symmetrically fixed with stable support legs 6, which will firmly support and fix the drying tank 2. A discharge valve 8 is installed in the middle position of the bottom of the drying tank 2, and the discharge valve 8 is a high-temperature star-shaped discharge valve. The discharge valve 8 of the high-temperature star-shaped discharge valve is not only convenient for discharging the dried activated white clay inside the drying tank 2, but also has good heat resistance. The lower side of the inner wall of the drying tank 2 is low in the middle and high at the edge. This design facilitates the activated white clay inside the drying tank 2 to slide to the middle area when being discharged, so that all the activated white clay can be discharged.

[0028] A collecting box 7 is placed below the discharge valve 8. A dispersing component 5 for rotating and dispersing the activated clay during the drying process is arranged inside the drying tank 2. A waste gas treatment component 4 for purifying the waste gas generated during the drying process of the activated clay is arranged on the left side of the upper end surface of the drying tank 2. A steam guide chamber 10 is opened inside the drying tank 2. The steam guide chamber 10 is spiral-shaped. The spiral steam guide chamber 10 facilitates the high-temperature steam to fully heat the drying tank 2. A steam stop valve 3 is connected to the inlet of the steam stop valve 3. The inlet of the steam stop valve 3 is connected to the outlet of the external steam generator through a pipeline. The steam stop valve 3 facilitates the staff to control the on-off of the steam entering the steam guide chamber 10. A steam outlet pipe 11 is fixedly connected to the outlet of the steam guide chamber 10. The steam outlet pipe 11 is connected to the inlet of the external steam heat energy recovery device. The steam outlet pipe 11 facilitates the discharge of the steam inside the steam guide chamber 10. An air outlet cavity 21 is opened on the left side of the upper end surface of the drying tank 2. The air outlet cavity 21 facilitates the exhaust gas and moisture inside the drying tank 2 to enter the processing box 46.

[0029] The dispersing assembly 5 includes a driving motor 51, a rotating rod 52, a follower rod 53 and a follower support rod 54. The driving motor 51 is installed on the left end face of the drying tank 2. The driving motor 51 will drive the rotating rod 52 to rotate. The driving end of the driving motor 51 is connected to the rotating rod 52, and the rotating rod 52 is connected to the driving pulley 49 and the follower rod 53 by welding. The rotating rod 52 will drive the driving pulley 49 and the follower rod 53 to rotate. A follower rod 53 is arranged on the lower side of the annular side of the rotating rod 52, and the follower rod 53 is connected to the follower support rod 54 by welding. The follower support rods 54 are symmetrically arranged on the left and right sides of the annular side of the follower rod 53. The follower rod 53 will drive the follower support rod 54 to rotate, so as to disperse the activated white clay accumulated on the lower side of the drying tank 2, thereby improving the drying efficiency of the drying tank 2.

[0030] Embodiment 2:

[0031] On the basis of the first embodiment, in this embodiment, the driving pulley 49 is driven to rotate by the rotating rod 52, so that the driving pulley 49 drives the driven pulley 48 to rotate through the transmission belt 481, and the driven pulley 48 will drive the fan blades 45 to rotate through the transmission rod 47, so that the treatment box 46 can suck the exhaust gas and moisture inside the drying tank 2, and the exhaust gas sucked into the treatment box 46 will be filtered and purified by the dust filter screen 44, the first purification screen 43, the second purification screen 42 and the air filter screen 41 in turn, so as to avoid most of the volatile organic compounds and dust in the exhaust gas from being directly discharged to the outside to pollute the surrounding environment.

[0032] The exhaust gas treatment component 4 includes a fan blade 45, a treatment box 46, a transmission rod 47, a driven pulley 48 and a driving pulley 49. The driving pulley 49 is arranged on the left side of the annular side of the rotating rod 52. A transmission belt 481 is arranged between the driving pulley 49 and the driven pulley 48. The driving pulley 49 drives the driven pulley 48 to rotate through the transmission belt 481. The treatment box 46 is fixedly connected to the left side of the upper end surface of the drying tank 2. The treatment box 46 is convenient for treating the exhaust gas discharged from the drying tank 2. A protective cover 461 is installed on the right side of the upper end surface of 46, and the protective cover 461 is a detachable structure. The detachable protective cover 461 is convenient for the later staff to dismantle, clean or replace the second purification mesh plate 42, the first purification mesh plate 43 and the dust filter mesh plate 44 inside the processing box 46. A through cavity 462 is opened on the left side of the lower end surface of the processing box 46, and the through cavity 462 is connected with the air outlet cavity 21. The through cavity 462 is convenient for introducing the exhaust gas and moisture in the air outlet cavity 21 into the interior of the processing box 46.

[0033] A transmission rod 47 is installed on the left side inside the processing box 46, and the transmission rod 47 is connected to the driven pulley 48 and the limit ring 471 by welding. The transmission rod 47 will drive the fan blades 45 to rotate. A limit ring 471 is provided on the left side of the annular side of the transmission rod 47. The limit ring 471 prevents the transmission rod 47 from being displaced or shaking during rotation and use. A driven pulley 48 is provided at the left end of the transmission rod 47. The driven pulley 48 will drive the transmission rod 47 to rotate. A fan blade 45 is installed on the right end of the transmission rod 47. When the fan blade 45 rotates, negative pressure will be generated inside the processing box 46, so that the processing box 46 can suck the exhaust gas and moisture inside the drying tank 2 through the through cavity 462 and the air outlet cavity 21.

[0034] A dust filter screen 44 is inserted on the right side of the processing box 46. The dust filter screen 44 is made of a heat-resistant glass fiber filter. The dust filter screen 44 made of a heat-resistant glass fiber filter not only has good heat resistance, but also can block dust in the passing exhaust gas. A first purification screen 43 is inserted on the right side of the dust filter screen 44. The first purification screen 43 is made of an activated carbon filter. The first purification screen 43 made of an activated carbon filter can purify organic gases and odorous gases such as toluene, xylene, benzene, phenols, esters, alcohols, aldehydes, etc. in the exhaust gas. A second purification screen 42 is inserted on the right side of the first purification screen 43. The second purification mesh plate 42 is made of an activated carbon sponge filter. The second purification mesh plate 42 made of an activated carbon sponge filter has good adsorption performance and can remove volatile organic compounds, dust, odor, formaldehyde and other pollutants and harmful substances in the exhaust gas. An air filter 41 is installed on the right end face of the processing box 46. The air filter 41 is made of an HGP non-woven filter. The air filter 41 made of an HGP non-woven filter has the characteristics of high air permeability, low pressure loss and high dust collection capacity, so as to filter the passing exhaust gas again, thereby preventing most of the volatile organic compounds and dust in the exhaust gas from being directly discharged to the outside to pollute the surrounding environment.

[0035] Working principle: the staff first opens the steam stop valve 3 so that the high-temperature steam in the external steam generator can enter the steam guide chamber 10 to heat the drying tank 2, and then puts an appropriate amount of activated clay to be dried into the drying tank 2 through the feeding hopper 9. In this process, the height of the activated clay inside the drying tank 2 cannot exceed the height of the rotating rod 52. At this time, the heated drying tank 2 will heat and dry the internal activated clay, and then start the driving motor 51, so that the driving motor 51 drives the follower rod 53 to rotate through the rotating rod 52, and the follower rod 53 will drive the follower support rod 54 to rotate, so that the rotating follower rod 53 and the follower support rod 54 can disperse the activated clay inside the drying tank 2, so that the activated clay can be dried faster, thereby improving the drying efficiency of the drying tank 2; at the same time, the rotating rod 52 will drive the active pulley 49 to rotate, so that the active pulley 49 drives the driven pulley 48 to rotate through the transmission belt 481, and the driven drive will be driven through the transmission The rod 47 drives the supply fan blades 45 to rotate. At this time, the rotating supply fan blades 45 will blow air to the right to generate negative pressure on the left side of the processing box 46, so as to suck the exhaust gas and moisture inside the drying tank 2 through the through cavity 462 and the air outlet cavity 21. The exhaust gas sucked into the processing box 46 will first be filtered by the dust filter screen 44, and then the first purification screen 43 will purify the passing exhaust gas once, and then the second purification screen 42 will purify the passing exhaust gas for the second time. Finally, the air filter screen 41 will filter the passing exhaust gas for the second time, so as to avoid most of the volatile organic compounds and dust in the exhaust gas being directly discharged to the outside to pollute the surrounding environment, and the moisture will also be discharged to the outside together, so as to further improve the drying efficiency of the drying tank 2. At the same time, a part of the external air will be sucked into the drying tank 2 through the feeding hopper 9, so as to make the air inside the drying tank 2 circulate, and avoid the accumulation of moisture generated during the drying inside the drying tank 2.

[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An exhaust gas treatment device for drying activated clay, comprising an inspection plate (1), a drying tank (2), a steam stop valve (3), a stabilizing leg (6), a collecting box (7), a feeding hopper (9) and a steam guide chamber (10), characterized in that: A feeding hopper (9) is arranged on the right side of the front end face of the drying tank (2); an inspection plate (1) is installed on the upper side of the right end face of the drying tank (2); stable legs (6) are symmetrically fixedly connected to the left and right sides of the bottom of the drying tank (2); a discharge valve (8) is installed at the middle position of the bottom of the drying tank (2); a collecting box (7) is placed below the discharge valve (8); a dispersing component (5) for rotating and dispersing the activated clay during the drying process is arranged inside the drying tank (2); an exhaust gas treatment component (4) for purifying the exhaust gas generated during the drying process of the activated clay is arranged on the left side of the upper end face of the drying tank (2); a steam guide chamber (10) is opened inside the drying tank (2); a steam stop valve (3) is connected to the inlet of the steam guide chamber (10); and a steam outlet pipe (11) is fixedly connected to the outlet of the steam guide chamber (10).

2. The exhaust gas treatment device for drying activated clay according to claim 1, characterized in that: The scattering assembly (5) comprises a driving motor (51), a rotating rod (52), a follower rod (53) and a follower support rod (54); the driving motor (51) is installed on the left end surface of the drying tank (2); the driving motor (51) is connected to the rotating rod (52) at the transmission end; the follower rod (53) is arranged on the lower side of the annular side surface of the rotating rod (52); and the follower support rods (54) are symmetrically arranged on the left and right sides of the annular side surface of the follower rod (53).

3. The exhaust gas treatment device for drying activated clay according to claim 2, characterized in that: The waste gas treatment component (4) comprises a blower fan blade (45), a treatment box (46), a transmission rod (47), a driven pulley (48) and a driving pulley (49); a driving pulley (49) is arranged on the left side of the annular side surface of the rotating rod (52); a treatment box (46) is fixedly connected to the left side of the upper end surface of the drying tank (2); a transmission rod (47) is installed on the left side of the treatment box (46); a driven pulley (48) is arranged on the left end of the transmission rod (47); and a blower fan blade (45) is installed on the right end of the transmission rod (47).

4. The exhaust gas treatment device for drying activated clay according to claim 3, characterized in that: A dust filter screen (44) is inserted on the right side of the processing box (46), a first purification screen (43) is inserted on the right side of the dust filter screen (44), a second purification screen (42) is inserted on the right side of the first purification screen (43), and an air filter screen (41) is installed on the right end surface of the processing box (46).

5. The exhaust gas treatment device for drying activated clay according to claim 4, characterized in that: The dust filter screen (44) is made of a heat-resistant glass fiber filter screen, the first purification screen (43) is made of an activated carbon filter screen, the second purification screen (42) is made of an activated carbon sponge filter screen, and the air filter screen (41) is made of an HGP non-woven filter screen.

6. The exhaust gas treatment device for drying activated clay according to claim 3, characterized in that: A protective cover (461) is installed on the right side of the upper end surface of the processing box (46), a through cavity (462) is opened on the left side of the lower end surface of the processing box (46), a limit ring (471) is arranged on the left side of the annular side surface of the transmission rod (47), and a transmission belt (481) is arranged between the driving pulley (49) and the driven pulley (48).

7. The exhaust gas treatment device for drying activated clay according to claim 1, characterized in that: The left side of the upper end surface of the drying tank (2) is provided with an air outlet cavity (21), the steam guide cavity (10) is spiral-shaped, the inlet of the steam stop valve (3) is connected to the outlet of the external steam generator through a pipeline, and the steam outlet pipe (11) is connected to the inlet of the external steam heat energy recovery device.