Three-phase separator

By setting up a screen and an anti-blocking mechanism in the inlet pipe of the three-phase separator, the problem of precipitation of large particles in the oil and gas mixture is solved, effective filtration and cleaning are achieved, and separation efficiency and equipment reliability are improved.

CN222239294UActive Publication Date: 2024-12-27SHAANXI JINCHUANG ENERGY TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420887433.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-26
Publication Date
2024-12-27
Estimated Expiration
2034-04-26

AI Technical Summary

Technical Problem

In a three-phase separator, the introduced oil and gas mixture contains more large particles of impurities, resulting in precipitation problems and affecting separation efficiency.

Method used

A three-phase separator is designed, and the screen is included in the liquid inlet tube for pre-filtering, and is equipped with an anti-blocking mechanism to remove large particles and impurities on the screen to prevent clogging, including sealing ports, discharge ports, sealing plates, Cylinders and push rods, used to automatically clean the screen, impurity particles are collected into the feeding box.

Benefits of technology

Through the automatic cleaning mechanism of screen filtration and anti-blocking mechanism, impurities are effectively prevented from entering the tank, extending the service life of the filtering mechanism, improving separation efficiency, and preventing blockage problems.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a three-phase separator, and belongs to the technical field of three-phase separators. The device mainly comprises a base; the tank body is mounted on the base; the liquid inlet pipe is mounted on the tank body, and the liquid inlet pipe is used for guiding an oil-water mixture into a three-phase separator; the screen mesh is mounted in the liquid inlet pipe, and the screen mesh is used for carrying out pre-filtering treatment on an oil-water mixture. According to the three-phase separator provided by the invention, when an oil-gas mixture is conveyed into the liquid inlet pipe through the inlet pipe, the oil-gas mixture is preliminarily filtered by arranging the screen, so that the problem of precipitation caused by more impurities in the oil-gas mixture entering the tank body is avoided.
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Description

Technical Field

[0001] The present application relates to the technical field of three-phase separators, and in particular to a three-phase separator. Background Art

[0002] In the petroleum industry, in order to fully separate oil, gas and water, a three-phase separator is generally used. When the three-phase separator is used, the oil-gas mixture is introduced into the three-phase separator, and the gas and liquid are pre-separated first, and the gas is dried and discharged from the exhaust port, and then the oil and water in the liquid are separated and discharged through the oil outlet and water outlet;

[0003] For example, the utility model patent with publication number CN204798904U specifically discloses a three-phase separator, which enters the three-phase separator for further separation after pre-separation by an energy separator; thereby achieving automatic and continuous separation of crude oil, which is suitable for oil, gas and water treatment processes in onshore oil and gas fields and offshore platforms;

[0004] During the use of the three-phase separator, since the oil-gas mixture introduced into the three-phase separator contains more impurities, it is generally necessary to pre-filter the oil-gas mixture to remove large particles of impurities in the oil-gas mixture and prevent the large particles of impurities from settling in the three-phase mixer. Therefore, it is necessary to design a three-phase separator to solve the above problem.

[0005] It should be noted that the above information disclosed in this background technology section is only for understanding the background technology of the present application concept, and therefore, it may contain information that does not constitute the prior art. Summary of the invention

[0006] Based on the above problems existing in the prior art, the problem to be solved by the present application is: to provide a three-phase separator to solve the problem that the oil-gas mixture introduced into the three-phase mixer contains a large number of large particle impurities.

[0007] The technical solution adopted by the present application to solve its technical problem is: the three-phase separator includes: a base; a tank body, which is installed on the base; a liquid inlet pipe, which is installed on the tank body, and the liquid inlet pipe is used to introduce the oil-water mixture into the three-phase separator; a screen, which is installed inside the liquid inlet pipe, and the screen is used to pre-filter the oil-water mixture.

[0008] Furthermore, an anti-blocking mechanism is engaged on the liquid inlet pipe, and the anti-blocking mechanism is located at the upper end of the screen and is used to remove large particles of impurities on the screen. The anti-blocking mechanism includes: a sealing port and a discharge port, and the sealing port and the discharge port are both arranged on the liquid inlet pipe at a position above the upper end of the screen; a first sealing plate and a second sealing plate, and the first sealing plate and the second sealing plate are respectively slidably arranged on the sealing port and the discharge port; a cylinder, which is mounted on the tank body, and the output end of the cylinder is fixedly mounted on the first sealing plate; wherein: a push rod is installed between the first sealing plate and the second sealing plate.

[0009] Furthermore, a sealing gasket is installed on the first sealing plate.

[0010] Furthermore, a material receiving box is mounted on the tank body.

[0011] Furthermore, a fixing block is fixedly installed on the side of the material receiving box, and bolts are connected to the fixing block.

[0012] Furthermore, both sides of the bottom of the material receiving box are opened, and bracket plates are fixedly installed on both sides of the tank body, and storage boxes are placed on the bracket plates.

[0013] The beneficial effect of the present application is that the present application provides a three-phase separator, when the oil-gas mixture is transported to the liquid inlet pipe through the inlet pipe, the oil-gas mixture is preliminarily filtered by setting a screen to avoid precipitation caused by a large amount of impurities in the oil-gas mixture entering the tank body.

[0014] In addition to the above-described purposes, features and advantages, the present application also has other purposes, features and advantages. The present application will be further described in detail with reference to the drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The drawings constituting part of the present application are used to provide a further understanding of the present application. The exemplary embodiments and descriptions of the present application are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:

[0016] Figure 1 It is an overall schematic diagram of a three-phase separator in this application;

[0017] Figure 2 for Figure 1 Exploded schematic diagram of the overall structure;

[0018] Figure 3 for Figure 2 Enlarged view of point A in the middle;

[0019] Among them, the reference numerals in the figure are:

[0020] 1. Base; 2. Tank body; 21. Liquid inlet pipe; 211. Screen; 212. Discharge port; 213. Sealing port; 22. Inlet pipe; 3. First sealing plate; 31. Sealing gasket; 32. Cylinder; 33. Push rod; 34. Second sealing plate; 4. Receiving box; 41. Fixing block; 411. Bolt; 42. Bracket plate; 421. Storage box. DETAILED DESCRIPTION

[0021] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0022] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.

[0023] In the petroleum industry, in order to fully separate oil, gas and water, a three-phase separator is generally used. When the three-phase separator is used, the oil-gas mixture is introduced into the three-phase separator, and the gas and liquid are pre-separated first, and the gas is dried and discharged from the exhaust port, and then the oil and water in the liquid are separated and discharged through the oil outlet and water outlet;

[0024] The above is a brief introduction to the basic working principle of the three-phase separator. For details, please refer to the utility model patent with publication number CN204798904U, which will not be repeated here.

[0025] During the use of the three-phase separator, since the oil-gas mixture introduced into the three-phase separator contains more impurities, it is generally necessary to pre-filter the oil-gas mixture to remove large particles of impurities in the oil-gas mixture and prevent the large particles of impurities from settling in the three-phase mixer. Specifically:

[0026] like Figure 1-Figure 3 As shown, the present application provides a three-phase separator, which includes a base 1 and a tank body 2 fixedly mounted on the base 1, the tank body 2 is used to separate the oil-gas mixture into three phases of oil, gas and water, a liquid inlet pipe 21 is fixedly mounted on the tank body 2, the liquid inlet pipe 21 is used to feed materials into the tank body 2, one end of the liquid inlet pipe 21 is externally mounted with an inlet pipe 22, the inlet pipe 22 is used to transport the oil-gas mixture into the three-phase separator;

[0027] Meanwhile, a screen 211 is installed inside the liquid inlet pipe 21, and the screen 211 is used to screen the oil-gas mixture to remove large particles of impurities;

[0028] In order to keep the screen 211 clean, an anti-blocking mechanism is provided at the liquid inlet pipe 21. The anti-blocking mechanism is located at the upper end of the screen 211 and is used to remove large particles of impurities on the screen 211. Specifically:

[0029] like Figure 1-Figure 3 As shown, the anti-blocking mechanism includes a first sealing plate 3 mounted on the surface of the liquid inlet pipe 21, and a sealing opening 213 adapted to the first sealing plate 3 is opened on the outer wall of the liquid inlet pipe 21, and the first sealing plate 3 is engaged in the sealing opening 213;

[0030] A sealing gasket 31 is installed on the first sealing plate 3, and the sealing gasket 31 is used to seal the first sealing plate 3 and the sealing port 213. At the same time, a cylinder 32 is fixedly installed on the tank body 2, and the output end of the cylinder 32 is fixed to the first sealing plate 3, so that the first sealing plate 3 is suitable for moving with the output end of the cylinder 32;

[0031] A push rod 33 is fixedly mounted on the inner wall of the first sealing plate 3, and a second sealing plate 34 is fixedly mounted on one end of the push rod 33 away from the first sealing plate 3. At the same time, a discharge port 212 adapted to the second sealing plate 34 is opened on the outer wall of the liquid inlet pipe 21. The discharge port 212 is used to discharge foreign particles, and a sealing ring (not shown in the figure) is installed on the second sealing plate 34. The sealing ring is used to seal the second sealing plate 34 and the discharge port 212;

[0032] At the same time, a material receiving box 4 is mounted on the tank body 2, and the material receiving box 4 is used to collect impurities dropped from the discharge port 212. A fixing block 41 is fixedly mounted on the side of the material receiving box 4, and a bolt 411 is connected to the fixing block 41, and the bolt 411 is used to fix the material receiving box 4 to the tank body 2;

[0033] In the initial state, the first sealing plate 3 and the second sealing plate 34 are respectively located in the sealing port 213 and the discharge port 212, and seal the liquid inlet pipe 21;

[0034] When the oil-gas mixture is transported to the liquid inlet pipe 21 through the inlet pipe 22, the oil-gas mixture is initially filtered through the screen 211, and larger debris particles are blocked on the screen 211. The filtered oil-gas mixture enters the filtering mechanism in the tank body 2 for further filtering.

[0035] When a lot of debris is accumulated on the screen 211, the cylinder 32 is started. At this time, the output end of the cylinder 32 drives the first sealing plate 3 to move linearly, and the first sealing plate 3 pushes the push rod 33, and the push rod 33 drives the second sealing plate 34 to move, so that the discharge port 212 is in an open state. At the same time, the first sealing plate 3 pushes the impurity particles in the direction of the discharge port 212, and the discharged impurity particles fall into the inside of the receiving box 4. After cleaning, the cylinder 32 is started again to drive the first sealing plate 3 and the second sealing plate 34 to reset, thereby achieving efficient cleaning of the screen 211, and then simply removing impurities from the oil-gas mixture entering the filtering mechanism in the tank body 2, avoiding the problem of a large number of impurities in the oil-gas mixture entering the tank body 2 and accelerating the clogging of the filtering mechanism.

[0036] In order to solve the problem of centralized processing of the collected larger impurities, such as Figure 1-Figure 3 As shown, both sides of the bottom of the receiving box 4 are opened, and support plates 42 are fixedly installed on both sides of the tank body 2. A storage box 421 is placed on the support plate 42. The storage box 421 is used to collect larger impurities. The support plate 42 is used to support and place the storage box 421, and a placement groove (not marked in the figure) that is compatible with the bottom size of the storage box 421 is opened on the support plate 42.

[0037] When foreign particles fall into the receiving box 4, they fall into the storage box 421 through the bottom of the receiving box 4. When the storage box 421 is overfilled, the storage box 421 can be taken out of the placement slot to centrally process the collected foreign particles.

[0038] The above are only preferred embodiments of the present application and are not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A three-phase separator, used for separation of oil-water mixture, characterized by: The three-phase separator comprises: Base (1); A tank body (2), the tank body (2) being mounted on the base (1); A liquid inlet pipe (21), the liquid inlet pipe (21) being installed on the tank body (2), and the liquid inlet pipe (21) being used to introduce the oil-water mixture into the three-phase separator; A screen (211) is installed inside the liquid inlet pipe (21), and the screen (211) is used for pre-filtering the oil-water mixture.

2. A three-phase separator according to claim 1, characterized in that: The liquid inlet pipe (21) is engaged with an anti-blocking mechanism, the anti-blocking mechanism is located at the upper end of the screen (211) and is used to remove large particles of impurities on the screen (211), and the anti-blocking mechanism comprises: A sealing port (213) and a discharge port (212), wherein the sealing port (213) and the discharge port (212) are both arranged on the liquid inlet pipe (21) at a position above the screen (211); A first sealing plate (3) and a second sealing plate (34), wherein the first sealing plate (3) and the second sealing plate (34) are slidably disposed on the sealing port (213) and the discharge port (212) respectively; A cylinder (32), the cylinder (32) being mounted on the tank body (2), the output end of the cylinder (32) being fixedly mounted on the first sealing plate (3); Wherein: a push rod (33) is installed between the first sealing plate (3) and the second sealing plate (34).

3. A three-phase separator according to claim 2, characterized in that: A sealing gasket (31) is installed on the first sealing plate (3).

4. A three-phase separator according to claim 2, characterized in that: A material receiving box (4) is mounted on the tank body (2).

5. A three-phase separator according to claim 4, characterized in that: A fixing block (41) is fixedly mounted on the side of the material receiving box (4), and a bolt (411) is connected to the fixing block (41).

6. A three-phase separator according to claim 4, characterized in that: Both sides of the bottom of the receiving box (4) are opened, and bracket plates (42) are fixedly installed on both sides of the tank body (2), and a storage box (421) is placed on the bracket plates (42).