Dust removal device for ceramic production

The dust removal device in ceramic production converts dust into mud for easy separation and reuse, addressing the inefficiencies of existing systems and enhancing worker safety and porcelain stability.

CN222239403UActive Publication Date: 2024-12-27WUHAN KONUS NEW MATERIALS CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420569583.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-22
Publication Date
2024-12-27
Estimated Expiration
2034-03-22

AI Technical Summary

Technical Problem

Existing dust removal equipment in ceramic production generates dry dust that is harmful to workers and has a poor removal effect, leading to cumbersome subsequent processing.

Method used

A dust removal device with fans, dust removal chambers, nozzles, and a water spray system that collects and filters dust, using water to convert it into mud, which is then separated and reused, while a hydraulic system centers and fixes the porcelain during grinding.

Benefits of technology

The device effectively removes dust by converting it into mud, reduces water waste, and ensures stable porcelain positioning during grinding, improving safety and efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222239403U_ABST
    Figure CN222239403U_ABST
Patent Text Reader

Abstract

The utility model discloses a dust removal device for ceramic production, which comprises a workbench, the top end of the workbench is fixedly connected with a baffle plate, two side walls in the baffle plate are provided with circular through holes in a penetrating manner, and the interiors of the two circular through holes are fixedly connected with fans. Smoke dust generated by porcelain polishing is sucked into the two dust removal chambers from the two sides through rotation of the two fans, water stored at the bottoms of the dust removal chambers is pumped into the spray heads on the flow dividing pipes through the water suction pumps, and the dust entering the dust removal chambers is continuously sprayed; smoke dust is mixed with water after being in contact with the water and falls into the filter box under the action of gravity, dust turned into mud is blocked by the filter box, water returns to the bottom again through the filter box to be reused, dust removal of the dust generated in the porcelain polishing process is achieved, water can be reused, waste of water resources is reduced, and the environment is protected. The structure is simple and the dedusting effect is good.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of ceramic production, in particular to a dust removal device for ceramic production. Background Art

[0002] In the ceramic production process, after the raw material clay is pressed into shape, a glaze layer must be evenly coated on the surface of the body before firing to finally make an industrial product. Before glazing the body, the surface of the body is generally required to be cleaned and dusted to remove dust and oil on the surface of the body, so that the glaze can be fully and evenly attached to the surface of the body after glazing, ensuring a good combination of the body and glaze. During ceramic production, some defective ceramics need to be trimmed by trimming their appearance.

[0003] At present, a lot of dust is generated in the process of repairing bottle-shaped porcelain blanks. The dust is very harmful to the workers. The commonly used dust removal equipment only extracts the dust from the working area for collection, and the collected dust is in a dry state, so that when the dust is cleaned later, a lot of dust will still be generated, resulting in poor dust removal effect and cumbersome subsequent processing. Utility Model Content

[0004] The purpose of the utility model is to provide a dust removal device for ceramic production to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a dust removal device for ceramic production, comprising a workbench, a baffle plate fixedly connected to the top of the workbench, circular through holes are penetrated on both side walls of the inner part of the baffle plate, fans are fixedly connected to the two circular through holes, dust removal chambers are fixedly connected to both sides of the baffle plate, the two circular through holes are respectively connected to the interiors of the two dust removal chambers, support plates are fixedly connected to the two side walls of the inner part of the dust removal chamber near the upper edge, shunt pipes are fixedly connected to the tops of the two support plates, a plurality of nozzles are fixedly connected to the outer surface of the shunt pipes, and exhaust pipes are penetrated to the tops of the two dust removal chambers.

[0006] As a further preferred embodiment of the present technical solution, a fixed seat is rotatably connected to the top of the workbench and located inside the baffle plate, a storage plate is slidably connected to the inside of the fixed seat, four adjustment grooves are penetrated on the outer surface of the fixed seat, and fixed rods are rotatably connected to the four adjustment grooves, racks are fixedly connected to the bottom end of the storage plate and located at the positions of the four adjustment grooves, one side of the four racks are respectively meshed with the outer surfaces of the four fixed rods, an electric hydraulic cylinder is fixedly connected to the top of the inner part of the baffle plate and located at the position of the fixed seat, and a pressure plate is rotatably connected to the telescopic end of the electric hydraulic cylinder.

[0007] As a further preferred embodiment of the present technical solution, four positioning grooves are formed on the inner surface of the fixing seat, four positioning blocks are fixedly connected to the outer surface of the storage plate, and the outer surfaces of the four positioning blocks are slidably connected to the inside of the four positioning grooves respectively.

[0008] As a further preferred embodiment of the present technical solution, protective covers are fixedly connected to both inner side walls of the shielding plate at the positions of the two circular through holes, and baffles are fixedly connected to both sides of the shielding plate at the positions of the two circular through holes.

[0009] As a further preferred embodiment of the present technical solution, a return spring is fixedly connected to the inner bottom surface of the fixing seat, the other end of the return spring is fixedly connected to the bottom end of the storage plate, and the top ends of the four fixing rods are rotatably connected to pressure blocks.

[0010] As a further preferred embodiment of the present technical solution, the input end of the diversion pipe is fixedly connected to a water pipe, the other end of the water pipe is fixedly connected to a water pump, the input end of the water pump is fixedly connected to a water pump, the other end of the water pump pipe is through-connected to one side of the dust removal chamber, and filter boxes are plugged into one side of both dust removal chambers.

[0011] As a further preferred embodiment of the technical solution, a water supply pipe is fixedly connected to one side of the two dust removal chambers and located below the filter box, and a drainage pipe is penetrated and connected to the bottom ends of the two dust removal chambers.

[0012] The utility model provides a dust removal device for ceramic production, which has the following beneficial effects:

[0013] (1) The utility model uses two fans to rotate to suck the smoke and dust generated by porcelain grinding from both sides into two dust removal chambers. A water pump pumps the water stored at the bottom of the dust removal chamber into the nozzle on the diversion pipe to continuously spray the incoming dust. The smoke and dust merge with the water after contacting with the water and fall into the filter box under the action of gravity. The dust that turns into mud is blocked by the filter box, and the water returns to the bottom through the filter box and is reused. Dust generated in the process of porcelain grinding is removed, and water can be reused, thereby reducing the waste of water resources. The structure is simple and the dust removal effect is good.

[0014] (2) The utility model places the bottle-shaped porcelain on the storage plate. Under the action of gravity, the storage plate slides inside the fixing seat. During the sliding process, the reset spring undergoes elastic deformation and contracts. The rack moves with the storage plate and pushes the fixing rod to rotate. During the rotation of the fixing rod, the rack contacts the bottom of the porcelain and pushes the porcelain to be centered and fixed. After the porcelain bottle is fixed, the electric hydraulic cylinder pushes the clamping plate downward to completely fix the porcelain. The utility model has a simple structure and is firmly fixed. The porcelain can be prevented from shaking during the grinding process, thereby improving the stability of the porcelain. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 It is a schematic diagram of the internal structure of the dust removal chamber of the utility model;

[0017] Figure 3 For this utility model Figure 2 A schematic front view of the structure;

[0018] Figure 4 It is an exploded schematic diagram of the fixing seat and storage plate structure of the utility model.

[0019] In the figure: 1. workbench; 2. baffle; 3. dust removal chamber; 4. circular through hole; 5. fan; 6. support plate; 7. diverter pipe; 8. nozzle; 9. exhaust pipe; 10. filter box; 11. water pipe; 12. water pump; 13. water pipe; 14. baffle; 15. water supply pipe; 16. protective cover; 17. fixed seat; 18. storage plate; 19. adjustment slot; 20. rack; 21. fixing rod; 22. reset spring; 23. positioning block; 24. positioning slot; 25. electric hydraulic cylinder; 26. clamping plate; 27. pressure block; 28. drain pipe. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0021] The utility model provides a technical solution: Figure 1-3 As shown, in the present embodiment, a dust removal device for ceramic production comprises a workbench 1, a baffle plate 2 is fixedly connected to the top of the workbench 1, circular through holes 4 are penetrated on both side walls of the baffle plate 2, fans 5 are fixedly connected inside the two circular through holes 4, dust removal chambers 3 are fixedly connected on both sides of the baffle plate 2, the two circular through holes 4 are respectively connected with the interiors of the two dust removal chambers 3, support plates 6 are fixedly connected to the two side walls of the interior of the dust removal chambers 3 and near the upper edge, shunt pipes 7 are fixedly connected to the tops of the two support plates 6, a plurality of nozzles 8 are fixedly connected to the outer surface of the shunt pipes 7, exhaust pipes 9 are penetrated and connected to the tops of the two dust removal chambers 3, by arranging the fans 5, dust can be drawn into the dust removal chambers 3 for dust removal, by arranging the support plates 6, the stability of the shunt pipes 7 can be ensured and supporting force can be provided for them, and by arranging the nozzles 8, water can be turned into water droplets, thereby increasing the contact area between water and dust, thereby improving the dust removal effect of water.

[0022] like Figure 2 and Figure 4As shown, a fixed seat 17 is rotatably connected to the top of the workbench 1 and located inside the baffle plate 2, and a storage plate 18 is slidably connected to the fixed seat 17. Four adjusting grooves 19 are opened through the outer surface of the fixed seat 17, and the four adjusting grooves 19 are rotatably connected to the inside of each of the fixing rods 21. A rack 20 is fixedly connected to the bottom of the storage plate 18 and located at the positions of the four adjusting grooves 19, and one side of the four racks 20 is respectively engaged with the outer surfaces of the four fixing rods 21. An electric hydraulic cylinder 25 is fixedly connected to the top of the baffle plate 2 and located at the position of the fixed seat 17, and a clamping plate 26 is rotatably connected to the telescopic end of the electric hydraulic cylinder 25. By setting the rack 20, the fixing rod 21 can be driven to rotate during the downward movement of the storage plate 18. By setting the fixing rod 21, the four directions of the porcelain can be pressed simultaneously, so that the porcelain can be centered and fixed under the action of the force of the fixing rod 21.

[0023] like Figure 4 As shown, four positioning grooves 24 are opened on the inner surface of the fixing seat 17, and four positioning blocks 23 are fixedly connected to the outer surface of the storage plate 18. The outer surfaces of the four positioning blocks 23 are respectively slidably connected to the inside of the four positioning grooves 24. By setting the positioning blocks 23 and the positioning grooves 24, the storage plate 18 can be positioned to prevent it from being skewed.

[0024] like Figure 2 and Figure 3 As shown, protective covers 16 are fixedly connected to the inner side walls of the baffle plate 2 and at the positions of the two circular through holes 4, and baffles 14 are fixedly connected to the inner side walls of the baffle plate 2 and at the positions of the two circular through holes 4. By setting the protective covers 16, direct contact between people and the fan 5 can be prevented to improve safety. By setting the baffles 14, water can be prevented from directly entering the circular through holes 4.

[0025] like Figure 4 As shown, a reset spring 22 is fixedly connected to the inner bottom surface of the fixed seat 17, and the other end of the reset spring 22 is fixedly connected to the bottom end of the storage plate 18. The top ends of the four fixed rods 21 are rotatably connected to a pressure block 27. By setting the reset spring 22, the storage plate 18 can be reset without the action of pressure.

[0026] like Figure 1 , Figure 2 and Figure 3 As shown, the input end of the shunt pipe 7 is fixedly connected to a water pipe 11, the other end of the water pipe 11 is fixedly connected to a water pump 12, the input end of the water pump 12 is fixedly connected to a water pump 13, the other end of the water pump 13 is through-connected to one side of the dust removal chamber 3, and filter boxes 10 are plugged into one side of the two dust removal chambers 3. By setting the filter boxes 10, the mud converted from dust can be separated from the water, so that the water can be reused and the mud can also be easily removed.

[0027] like Figure 1 , Figure 2 and Figure 3 As shown, a water supply pipe 15 is fixedly connected to one side of the two dust removal chambers 3 and located below the filter box 10, and a drainage pipe 28 is connected to the bottom of the two dust removal chambers 3. By setting the water supply pipe 15, water can be added conveniently, and by setting the drainage pipe 28, water can be changed conveniently.

[0028] The utility model provides a dust removal device for ceramic production, and the specific working principle is as follows:

[0029] When polishing bottle-shaped porcelain, the staff first puts the porcelain on the placement plate 18. Under the action of gravity, the placement plate 18 slides inside the fixing seat 17. During the sliding process, the return spring 22 undergoes elastic deformation and shrinks, and the rack 20 moves with the placement plate 18 and pushes the fixing rod 21 to rotate. During the rotation of the fixing rod 21, it contacts the bottom end of the porcelain and pushes the porcelain to be fixed in the center. After the porcelain bottle is fixed, the electric hydraulic cylinder 25 pushes the clamping plate 26 to press down to completely fix the porcelain, and then starts respectively. Two fans 5 and two water pumps 12 are used to repair the surface of the porcelain. The two fans 5 rotate to suck the dust generated by the grinding of the porcelain from both sides into the two dust removal chambers 3. The water pump 12 pumps the water stored at the bottom of the dust removal chamber 3 into the nozzle 8 on the diversion pipe 7 to continuously spray the incoming dust. The smoke and dust merge with the water after contacting with the water and fall into the filter box 10 under the action of gravity. The dust that has become mud is blocked by the filter box 10, and the water returns to the bottom again through the filter box 10 to be reused, thereby realizing the dust removal of the dust generated in the process of grinding the porcelain.

[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A dust removal device for ceramic production, comprising a workbench (1), characterized in that: The top of the workbench (1) is fixedly connected to a shielding plate (2), and circular through holes (4) are formed through the inner side walls of the shielding plate (2), and fans (5) are fixedly connected to the insides of the two circular through holes (4). Dust removal chambers (3) are fixedly connected to the two sides of the shielding plate (2), and the insides of the two circular through holes (4) are respectively connected to the insides of the two dust removal chambers (3). Support plates (6) are fixedly connected to the inner side walls of the dust removal chambers (3) near the upper edges, and the tops of the two support plates (6) are fixedly connected to shunt pipes (7), and the outer surfaces of the shunt pipes (7) are fixedly connected to a plurality of nozzles (8), and the tops of the two dust removal chambers (3) are connected to exhaust pipes (9).

2. A dust removal device for ceramic production according to claim 1, characterized in that: A fixed seat (17) is rotatably connected to the top of the workbench (1) and located inside the shielding plate (2); a storage plate (18) is slidably connected to the inside of the fixed seat (17); four adjustment slots (19) are provided through the outer surface of the fixed seat (17); the four adjustment slots (19) are rotatably connected to the inside of each of the four adjustment slots (19); racks (20) are fixedly connected to the bottom of the storage plate (18) and located at the positions of the four adjustment slots (19); one side of the four racks (20) is respectively meshed with the outer surfaces of the four fixing rods (21); an electric hydraulic cylinder (25) is fixedly connected to the top of the shielding plate (2) and located at the position of the fixed seat (17); a compression plate (26) is rotatably connected to the telescopic end of the electric hydraulic cylinder (25).

3. A dust removal device for ceramic production according to claim 2, characterized in that: The inner surface of the fixing seat (17) is provided with four positioning grooves (24), the outer surface of the storage plate (18) is fixedly connected with four positioning blocks (23), and the outer surfaces of the four positioning blocks (23) are respectively slidably connected to the inside of the four positioning grooves (24).

4. A dust removal device for ceramic production according to claim 1, characterized in that: A protective cover (16) is fixedly connected to the inner side walls of the shielding plate (2) and located at the positions of the two circular through holes (4), and a baffle (14) is fixedly connected to the inner side walls of the shielding plate (2) and located at the positions of the two circular through holes (4).

5. A dust removal device for ceramic production according to claim 3, characterized in that: A return spring (22) is fixedly connected to the inner bottom surface of the fixed seat (17), and the other end of the return spring (22) is fixedly connected to the bottom end of the storage plate (18). The top ends of the four fixed rods (21) are rotatably connected to a pressure block (27).

6. A dust removal device for ceramic production according to claim 1, characterized in that: The input end of the diversion pipe (7) is fixedly connected to a water delivery pipe (11), the other end of the water delivery pipe (11) is fixedly connected to a water pump (12), the input end of the water pump (12) is fixedly connected to a water pump pipe (13), the other end of the water pump pipe (13) is through-connected to one side of the dust removal chamber (3), and one side of the two dust removal chambers (3) is plugged with a filter box (10).

7. A dust removal device for ceramic production according to claim 6, characterized in that: A water supply pipe (15) is fixedly connected to one side of the two dust removal chambers (3) and located below the filter box (10), and a drainage pipe (28) is connected to the bottom ends of the two dust removal chambers (3).