Emulsifying device for cutting fluid processing
By using aeration parts and air supply mechanism in the cutting fluid processing device for aeration and mixing, the vibration problem caused by the rotation of the equipment is solved, the mixing efficiency of the emulsification tank is improved, and the efficient emulsification effect is achieved.
Patent Information
- Application Number
- CN202420787264.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-16
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-04-16
AI Technical Summary
The existing emulsification device for cutting fluid processing is eccentric vibration due to the driven wheel, driving wheel and transmission belt when rotating, which reduces the rotation speed and affects the emulsification mixing efficiency.
The cutting fluid is aerated and mixed with the air supply mechanism. The aerated parts are evenly distributed through the hose and the floating objects to avoid rotating and stirring, improve the mixing efficiency of the emulsification tank, and ensure the degree of emulsification through the PH detector.
The mixing efficiency of the emulsification tank can be improved without rotating and stirring, reduce equipment vibration, improve the emulsification effect of the cutting fluid, and ensure mixing uniformity through automatic adjustment and uniform aeration.
Smart Images

Figure CN222239929U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of cutting fluid processing equipment, and specifically relates to an emulsifying device for cutting fluid processing. Background Art
[0002] An emulsifying device is required during the processing of cutting fluid, and the cutting fluid is emulsified by the emulsifying device, wherein a large amount of oil powder and emulsifier in the cutting fluid is stirred by the stirring equipment in the emulsifying device.
[0003] In the Chinese utility model patent with patent number CN202222675912.1, entitled A kind of emulsifying device for cutting fluid processing, the main shaft drives the fixed frame to rotate as a whole, and the fixed frame drives the emulsifying tank to rotate to mix the cutting fluid. While the fixed frame rotates, the driving shaft drives the bevel gear to move in a circular trajectory on the bevel gear ring. During the movement of the bevel gear, the driving shaft drives the driven wheel to rotate, and the driven wheel drives the driving wheel to rotate through the transmission belt, and the driving wheel drives the stirring shaft to rotate, so as to fully stir the cutting fluid and accelerate the emulsification efficiency of the cutting fluid. However, the existing driven wheel, driving wheel, transmission belt and emulsifying tank with cutting fluid will cause eccentric vibration of the equipment when rotating, thereby reducing the rotation speed of the equipment, thereby affecting the efficiency of the equipment in emulsification mixing. Utility Model Content
[0004] The purpose of the utility model is to provide an emulsifying device for cutting fluid processing, so as to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an emulsification device for cutting fluid processing, comprising: an emulsification tank for storing cutting fluid, an aeration device extending to the interior of the emulsification tank is installed on the outside of the emulsification tank, the aeration device has an aeration element and an air supply mechanism for supplying air to the aeration element, and the aeration element is used to aerate the cutting fluid.
[0006] Preferably, the emulsification tank is also equipped with a plurality of regulating mechanisms connected to the air supply mechanism, and the regulating mechanisms are used to evenly distribute the aeration elements in the emulsification tank from top to bottom.
[0007] Preferably, each regulating mechanism comprises a hose and a float installed at one end of the hose, the end of the hose facing away from the float is connected to the air supply mechanism, and the aeration elements are evenly distributed on each hose.
[0008] Preferably, the aeration element comprises a plurality of aeration nozzles, and the plurality of aeration nozzles are respectively connected to a plurality of hoses at equal distances.
[0009] Preferably, a plurality of guide rods are longitudinally installed on the top of the inside of the emulsification tank, and each of the floating objects is penetrated by a through hole sleeved on the corresponding guide rod.
[0010] Preferably, the air supply mechanism includes a blower and a coil, one end of each of the plurality of hoses is connected and installed on the coil, a support frame is installed between the coil and the inner wall of the emulsification tank, an air intake pipe is connected between the coil and the blower, and a one-way valve installed on the air intake pipe is provided between the coil and the blower.
[0011] Preferably, the emulsification tank is also provided with a feeding pipe and a discharging pipe for loading and unloading materials, and an exhaust pipe is installed on the top of the emulsification tank.
[0012] Preferably, a pH detector is also installed on the inner wall of the emulsification tank, and the pH detector is used to detect the pH value of the cutting fluid.
[0013] Compared with the prior art, the utility model has the following beneficial effects:
[0014] (1) The utility model adds an aeration member and an air supply mechanism to aerate and mix the cutting fluid in the emulsification tank through the air supply mechanism and the aeration member. The aeration mixing eliminates the need to rotate and stir the emulsification tank, thereby improving the mixing efficiency of the emulsification tank.
[0015] (2) The utility model adds a hose and a float, which facilitates the automatic adjustment of the positions of the multiple aeration components according to the height of the cutting fluid, thereby improving the aeration effect of the equipment on the cutting fluid. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a front view of the utility model;
[0017] Figure 2 It is a cross-sectional view of the utility model;
[0018] Figure 3 It is a top view of the coil and hose of the utility model;
[0019] Figure 4 A top view of the guide rod and the floating object of the utility model;
[0020] In the figure: 1. feed pipe; 2. emulsification tank; 3. discharge pipe; 4. blower; 5. air inlet pipe; 6. one-way valve; 7. exhaust pipe; 8. aeration nozzle; 9. hose; 10. floating object; 11. guide rod; 12. support frame; 13. PH detector; 14. coil; 15. through hole. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] refer to Figure 1-2 As shown, the utility model provides an emulsification device for cutting fluid processing, comprising: an emulsification tank 2 for storing cutting fluid, an aeration device extending to the inside of the emulsification tank 2 is installed on the outside of the emulsification tank 2, the aeration device has an aeration member and an air supply mechanism for supplying air to the aeration member, and the aeration member is used to aerate the cutting fluid.
[0023] As described above, when using the emulsification tank 2, aeration element and air supply mechanism provided by the utility model, air is supplied to the aeration element in the emulsification tank 2 through the air supply mechanism, and at this time, the cutting fluid in the emulsification tank 2 is aerated through the aeration element, thereby aerating and mixing the cutting fluid through aeration.
[0024] Further, in order to load and unload the emulsification tank 2, refer to Figure 1-2 As shown, the emulsification tank 2 is also provided with a feed pipe 1 and a discharge pipe 3 for loading and unloading, and an exhaust pipe 7 is provided on the top of the emulsification tank 2. The feed pipe 1 facilitates the introduction of raw materials into the emulsification tank 2, the discharge pipe 3 facilitates the discharge of the uniformly mixed cutting fluid, and the exhaust pipe 7 facilitates the discharge of the gas generated by aeration in the emulsification tank 2.
[0025] Further, in order to detect the emulsification degree in the emulsification tank 2, refer to Figure 2 As shown, a pH detector 13 is also installed on the inner wall of the emulsifying tank 2, and the pH detector 13 is used to detect the pH value of the cutting fluid. The pH value of the cutting fluid can be detected by the pH detector 13. When the pH detector 13 detects that the pH value reaches a predetermined threshold, the cutting fluid is mixed, and the cutting fluid is discharged at this time.
[0026] In the present utility model, combined with Figure 2-3 As shown, the emulsification tank 2 of this embodiment is also equipped with a plurality of regulating mechanisms connected to the air supply mechanism, and the regulating mechanisms are used to evenly distribute the aeration elements in the emulsification tank 2 from top to bottom.
[0027] Combination Figure 2 As shown, each regulating mechanism includes a hose 9 and a float 10 installed at one end of the hose 9 , the end of the hose 9 away from the float 10 is connected to the air supply mechanism, and the aeration elements are evenly distributed on each hose 9 .
[0028] As mentioned above, when using the adjustment mechanism provided by the utility model, the float 10 in the adjustment mechanism can suspend the hose 9 in the cutting fluid through its own buoyancy, thereby facilitating the even distribution of the aeration components at different heights in the cutting fluid. When the cutting fluid drops, the float 10 drives the hose 9 to drop in the cutting fluid, thereby facilitating the even distribution of the aeration components in the emulsification tank 2 along with the height of the cutting fluid.
[0029] Further, in order to aerate the cutting fluid at different levels in the emulsification tank 2, refer to Figure 2 As shown, the aeration member includes a plurality of aeration nozzles 8, and the plurality of aeration nozzles 8 are respectively connected to a plurality of hoses 9 at equal distances. When the hoses 9 are suspended in the cutting fluid through the floating objects 10, the plurality of aeration nozzles 8 on the hoses 9 are respectively located at different heights of the cutting fluid, so as to facilitate uniform aeration of the cutting fluid.
[0030] Further, in order to guide the floating object 10, refer to Figure 2 and Figure 4 As shown, a plurality of guide rods 11 are longitudinally installed on the top of the emulsification tank 2, and each floating object 10 is penetrated by a through hole 15 sleeved on the corresponding guide rod 11. The guide rod 11 can provide guidance for the floating object 10 to float in the emulsification tank 2, so as to avoid entanglement between the plurality of hoses 9 during aeration.
[0031] In the present utility model, combined with Figure 1-2 As shown, the air supply mechanism of this embodiment includes a blower 4 and a coil 14, one end of a plurality of hoses 9 are connected and installed on the coil 14, a support frame 12 is installed between the coil 14 and the inner wall of the emulsification tank 2, an air intake pipe 5 is connected between the coil 14 and the blower 4, and a one-way valve 6 installed on the air intake pipe 5 is provided between the coil 14 and the blower 4.
[0032] As mentioned above, when using the air supply mechanism provided by the utility model, it is convenient to supply external air to the aeration member through the air inlet pipe 5 and the coil 14 through the blower 4, and it is convenient to aerate the cutting fluid in the emulsification tank 2 through the aeration member. The support frame 12 is convenient for installing the coil 14 inside the emulsification tank 2, providing an installation position for the hose 9, and preventing the cutting fluid from flowing back into the blower 4 through the one-way valve 6.
[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An emulsifying device for cutting fluid processing, characterized in that: include: An emulsification tank (2) for storing cutting fluid, wherein an aeration device extending into the interior of the emulsification tank (2) is installed on the outside of the emulsification tank (2), wherein the aeration device comprises an aeration element and an air supply mechanism for supplying air to the aeration element, wherein the aeration element is used to aerate the cutting fluid; The emulsification tank (2) is also provided with a plurality of regulating mechanisms connected to the air supply mechanism, and the regulating mechanisms are used to evenly distribute the aeration elements from top to bottom in the emulsification tank (2); Each regulating mechanism comprises a hose (9) and a float (10) mounted on one end of the hose (9); the end of the hose (9) facing away from the float (10) is connected to the air supply mechanism; and the aeration elements are evenly distributed on each hose (9).
2. The emulsifying device for cutting fluid processing according to claim 1, characterized in that: The aeration element comprises a plurality of aeration nozzles (8), and the plurality of aeration nozzles (8) are respectively connected to a plurality of hoses (9) at equal distances.
3. The emulsifying device for cutting fluid processing according to claim 1, characterized in that: A plurality of guide rods (11) are longitudinally mounted on the top of the emulsification tank (2), and each of the floating objects (10) is penetrated by a through hole (15) sleeved on the corresponding guide rod (11).
4. The emulsifying device for cutting fluid processing according to claim 1, characterized in that: The air supply mechanism comprises a blower (4) and a coil (14), one end of each of the plurality of hoses (9) is connected and mounted on the coil (14), a support frame (12) is mounted between the coil (14) and the inner wall of the emulsification tank (2), an air intake pipe (5) is connected between the coil (14) and the blower (4), and a one-way valve (6) mounted on the air intake pipe (5) is provided between the coil (14) and the blower (4).
5. The emulsifying device for cutting fluid processing according to claim 1, characterized in that: The emulsification tank (2) is also provided with a feeding pipe (1) and a discharging pipe (3) for loading and unloading materials, and an exhaust pipe (7) is installed at the top of the emulsification tank (2).
6. The emulsifying device for cutting fluid processing according to claim 1, characterized in that: A pH detector (13) is also installed on the inner wall of the emulsification tank (2), and the pH detector (13) is used to detect the pH value of the cutting fluid.