Water-based paint production dispersing device

By introducing longitudinal stirring structures and hydraulic telescopic rods into the water-based coating production and dispersion device, the problem of uneven dispersion caused by the existing equipment can only be lateral stirred, and the full dispersion of the coating and the improvement of production efficiency are achieved.

CN222240030UActive Publication Date: 2024-12-27GUANGDONG LONGFEN CHEM CO LTD
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Patent Information

Application Number
CN202421007682.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-10
Publication Date
2024-12-27
Estimated Expiration
2034-05-10

AI Technical Summary

Technical Problem

The existing water-based coating production and dispersion devices can only achieve horizontal stirring during high-speed dispersion, and cannot effectively disperse the coating in longitudinal direction, resulting in uneven dispersion of the coating and reducing the dispersion effect and efficiency.

Method used

A device including a mixing motor, a mixing shaft, a mixing gear, a transmission gear, a driving bevel gear, a driven bevel gear, a transmission rod, a vertical stir box and a vertical stirring rod were designed. Through the cooperation of these components, the matching of the components is achieved. Longitudinal stirring of the water-based coating in the barrel ensures sufficient dispersion of the coating.

Benefits of technology

The full dispersion of water-based coatings is achieved, the dispersion effect and efficiency are improved, and the design of hydraulic telescopic rods and scrapers is facilitated to clean the device and remove materials, avoid the ingress of impurities, and improve production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a water-based paint production dispersing device which comprises a supporting frame, a lifting plate and a material barrel, a stirring motor is fixed on the outer wall of the top of the lifting plate through a bolt, a stirring shaft is arranged on an output shaft of the stirring motor, and a stirring gear and a stirring blade are sequentially welded on the outer wall of the stirring shaft from top to bottom. A barrel cover is welded to the outer wall of the bottom of the lifting plate, a transmission rod is rotationally connected to the outer wall of the bottom of the barrel cover through a bearing, and a transmission gear is welded to the top end of the transmission rod. The stirring motor drives the stirring shaft to rotate, the stirring shaft drives the stirring blades to rotate, the function of transversely stirring water-based paint is achieved, the standard gear drives the transmission gear to rotate through the stirring chain, the transmission gear drives the transmission rod to rotate, the transmission rod rotates in the vertical stirring box, and the transmission rod drives the driving bevel gear to rotate. And the driving bevel gear is in meshing transmission with the driven bevel gear.
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Description

Technical Field

[0001] The utility model relates to the technical field of water-based paint production, in particular to a water-based paint production dispersion device. Background Art

[0002] Water-based paint is a paint that uses water as a solvent or dispersion medium. It is a relatively new type of paint on the paint market, including three types: water-soluble paint, water-dilutable paint, and water-dispersible paint (latex paint). Water-based paint uses water-soluble resins as film-forming materials, represented by polyvinyl alcohol and its various modifications. In addition, there are water-soluble alkyd resins, water-soluble epoxy resins, and inorganic polymer water-based resins. Water-based paint has excellent non-stickiness and durability, but attention must be paid to transportation, storage, and corrosion and anti-toxicity.

[0003] For example, a stirring and dispersing device for the production of water-based paint with the authorization announcement number CN220715561U and the announcement date 2024.04.05 includes a stirring box and a material receiving mechanism, a support frame is fixedly connected to the lower half of the outer wall of the stirring box, and the lower end face of the stirring box is through-connected with a discharge pipe with a valve body, and the bottom end of the support frame is symmetrically connected with a support pad, and an adjustment structure is provided on the support pad, a stirring structure is provided inside the stirring box, and a feed pipe is through-connected at the top of the stirring box, a scraper is provided on the inner side wall of the stirring box, and a control panel is installed on one side of the outer wall of the stirring box, and the material receiving mechanism has a first material receiving structure or a second material receiving structure, and the material receiving mechanism is arranged on one side of the discharge pipe.

[0004] The existing dispersion device can only achieve horizontal stirring during high-speed dispersion, and the paint in the paint bucket moves in a vortex shape, which cannot disperse the paint in the paint bucket vertically, resulting in uneven dispersion of the paint, which greatly reduces the dispersion effect and efficiency of the device on the paint. Therefore, it is urgent to design a water-based paint production dispersion device to solve the above problems. Utility Model Content

[0005] The utility model aims to solve the shortcomings in the prior art and proposes a water-based paint production and dispersion device.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A water-based paint production and dispersion device comprises a support frame, a lifting plate, a telescopic frame and a material barrel, a stirring motor is fixed to the outer wall of the top of the lifting plate by bolts, and a stirring shaft is arranged on the output shaft of the stirring motor, a stirring gear and a stirring blade are welded to the outer wall of the stirring shaft in sequence from top to bottom, a barrel cover is welded to the outer wall of the bottom of the lifting plate, and a transmission rod is rotatably connected to the outer wall of the bottom of the barrel cover through a bearing, a transmission gear is welded to the top of the transmission rod, and a stirring chain is sleeved on the outside of the transmission gear and the stirring gear, vertical stirring boxes are welded to the outer wall of the bottom of the barrel cover, and a plurality of vertical stirring rods are rotatably connected to the outer wall of the vertical stirring boxes through bearings, a driven bevel gear is welded to one end of the vertical stirring rod, a plurality of active bevel gears are welded to the outer wall of the transmission rod, and the active bevel gear and the driven bevel gear are meshed with each other.

[0008] Furthermore, a driving motor is fixed to the outer wall of the top of the support frame by bolts, and a standard gear is arranged on the output shaft of the driving motor, and a transmission chain is sleeved on the outside of two standard gears.

[0009] Furthermore, a threaded rod is rotatably connected to the inner wall of the support frame via a bearing, and the top end of the threaded rod is connected to a standard gear, and the lifting plate is threadedly sleeved on the outer wall of the threaded rod.

[0010] Furthermore, a hydraulic telescopic rod is fixed to the inner wall of the barrel by bolts, and the top end of the telescopic frame is welded and connected to the hydraulic telescopic rod.

[0011] Furthermore, a scraper is welded on the outer wall of the bottom of the telescopic frame, and the outer wall of the scraper is connected to the inner wall of the barrel.

[0012] Furthermore, a chassis is welded on the inner wall of the support frame, and a supporter is arranged on the outer wall of the top of the chassis. A sliding groove is opened inside the supporter, and a support rod is slidably connected inside the sliding groove.

[0013] Furthermore, a limit spring is connected between the sliding groove and the outer wall of the support rod, a limit block is welded on the outer wall of the top of the chassis, and a pedal is rotatably connected inside the limit block, and a discharge port is opened on the outer wall of the front side of the barrel.

[0014] The beneficial effects of the utility model are:

[0015] 1. Through the setting of the stirring motor, stirring shaft, stirring gear, stirring chain, transmission gear, active bevel gear, driven bevel gear, transmission rod, vertical stirring box, vertical stirring rod and stirring blade, the stirring motor drives the stirring shaft to rotate, the stirring shaft drives the stirring blade to rotate, thereby realizing the function of horizontal stirring of the water-based paint, the standard gear drives the transmission gear to rotate through the stirring chain, the transmission gear drives the transmission rod to rotate, the transmission rod rotates in the vertical stirring box, the transmission rod drives the active bevel gear to rotate, the active bevel gear and the driven bevel gear are meshed for transmission, the transmission bevel gear drives the vertical stirring rod to rotate, thereby realizing the function of longitudinal stirring of the water-based paint in the barrel, so that the water-based paint can be fully dispersed, and the uneven stirring of the water-based paint can be avoided to affect the dispersion effect and efficiency.

[0016] 2. Through the setting of the driving motor, standard gear, transmission chain, threaded rod, lifting plate and barrel cover, the driving motor drives the standard gear to rotate, the standard gear drives another standard gear to rotate through the transmission chain, the standard gear drives the threaded rod to rotate, the threaded rod thread drives the lifting plate, and the lifting plate drives the barrel cover, thereby realizing the function of taking out and cleaning the stirring device, solving the problem of not being able to repair the container when the dispersion device fails.

[0017] 3. Through the hydraulic telescopic rod, telescopic frame, scraper, support, support rod, sliding groove, limit spring, limit block and pedal, the hydraulic telescopic rod drives the telescopic frame to extend, and the extension of the telescopic frame drives the scraper to move, thereby realizing the function of scraping off the water-based paint attached to the inner wall of the barrel. The pedal rotates on the limit block, the pedal lifts the barrel, the barrel squeezes the support rod, the support rod moves in the sliding groove, and the support rod squeezes the limit spring, so that after the production of the material in the barrel is completed, the barrel can be tilted to take out the material, avoiding the problem of impurities being introduced when the staff takes out the water-based paint accumulated at the bottom of the barrel, thereby improving the production efficiency of the water-based paint, improving the output efficiency of the water-based paint, and avoiding the water-based paint adhering to the inner wall and causing the output efficiency to be too low. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a three-dimensional structural schematic diagram of a water-based paint production and dispersion device proposed by the utility model;

[0019] Figure 2 This is a schematic diagram of the three-dimensional structure of a dispersing device for producing a water-based paint proposed by the utility model;

[0020] Figure 3 This is a schematic diagram of the front view and cross-sectional structure of a dispersing device for producing a water-based paint proposed in the utility model;

[0021] Figure 4 This is a schematic diagram of the front view and cross-section structure of a barrel of a water-based paint production and dispersion device proposed by the utility model;

[0022] Figure 5 This is a top view and cross-sectional structural schematic diagram of a water-based paint production and dispersion device proposed by the utility model;

[0023] Figure 6 The utility model provides a schematic diagram of the side cross-sectional structure of a chassis of a water-based paint production and dispersion device.

[0024] In the figure: 1. support frame; 2. material barrel; 3. drive motor; 4. standard gear; 5. transmission chain; 6. threaded rod; 7. lifting plate; 8. stirring motor; 9. stirring shaft; 10. stirring gear; 11. stirring chain; 12. transmission gear; 13. vertical stirring box; 14. transmission rod; 15. active bevel gear; 16. driven bevel gear; 17. vertical stirring rod; 18. stirring blade; 19. hydraulic telescopic rod; 20. telescopic frame; 21. scraper; 22. barrel cover; 23. chassis; 24. support; 25. support rod; 26. sliding groove; 27. limit spring; 28. limit block; 29. ​​pedal; 30. discharge port. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] It should be noted that when a component is referred to as being "fixed to" another component, it may be directly on the other component or there may also be a component centered. When a component is considered to be "connected to" another component, it may be directly connected to the other component or there may also be a component centered. When a component is considered to be "set on" another component, it may be directly set on the other component or there may also be a component centered. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.

[0027] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0028] Reference Figure 1-6A water-based paint production and dispersion device includes a support frame 1, a lifting plate 7, a telescopic frame 20 and a barrel 2. A stirring motor 8 is fixed to the outer wall of the top of the lifting plate 7 by bolts, and a stirring shaft 9 is arranged on the output shaft of the stirring motor 8. A stirring gear 10 and a stirring blade 18 are welded on the outer wall of the stirring shaft 9 from top to bottom in sequence. A barrel cover 22 is welded to the outer wall of the bottom of the lifting plate 7, and a transmission rod 14 is rotatably connected to the outer wall of the bottom of the barrel cover 22 through a bearing. A transmission gear 12 is welded to the top of the transmission rod 14, and a stirring chain 11 is sleeved on the outer meshing of the transmission gear 12 and the stirring gear 10. The bottom of the barrel cover 22 is welded to the outer wall of the lifting plate 7. Vertical stirring boxes 13 are welded on the outer walls, and a plurality of vertical stirring rods 17 are rotatably connected to the outer walls of the vertical stirring boxes 13 through bearings. A driven bevel gear 16 is welded to one end of the vertical stirring rod 17. A plurality of active bevel gears 15 are welded on the outer wall of the transmission rod 14, and the active bevel gear 15 and the driven bevel gear 16 are meshed with each other. The transmission gear 12 drives the vertical stirring rod 17 to rotate, and the vertical stirring rod 17 drives the active bevel gear 15 to rotate. The active bevel gear 15 and the driven bevel gear 16 are meshed for transmission, and the transmission bevel gear drives the vertical stirring rod 17 to rotate, thereby realizing the function of longitudinally dispersing the water-based paint in the barrel 2.

[0029] In one embodiment provided by the present utility model, Figure 1 and Figure 2 As shown, a driving motor 3 is fixed to the outer wall of the top of the support frame 1 by bolts, and a standard gear 4 is arranged on the output shaft of the driving motor 3, and a transmission chain 5 is connected to the outer meshing sleeves of the two standard gears 4. The driving motor 3 drives the standard gears 4 to rotate, and the two standard gears 4 rotate through the transmission chain 5, thereby providing power for the lifting plate 7 to move up and down.

[0030] In another embodiment provided by the present utility model, Figure 3 As shown, a threaded rod 6 is rotatably connected to the inner wall of the support frame 1 through a bearing, and the top of the threaded rod 6 is connected to the standard gear 4. A lifting plate 7 is threadedly sleeved on the outer wall of the threaded rod 6. The lifting plate 7 moves up and down on the threaded rod 6 to facilitate the removal of the dispersion device.

[0031] In another embodiment provided by the present utility model, Figure 1 , Figure 2 and Figure 4 As shown, a hydraulic telescopic rod 19 is fixed to the inner wall of the barrel 2 by bolts, and the top end of the telescopic frame 20 is welded and connected to the hydraulic telescopic rod 19. The hydraulic telescopic rod 19 drives the telescopic frame 20 to move, and the telescopic frame 20 is unfolded, so that the scraper 21 can move in the barrel 2.

[0032] In one embodiment provided by the present utility model, Figure 4 and Figure 5As shown, a scraper 21 is welded on the outer wall of the bottom of the telescopic frame 20, and the outer wall of the scraper 21 is connected to the inner wall of the barrel 2. The scraper 21 is attached to the inner wall of the barrel 2, thereby achieving the function of cleaning the inner wall of the barrel 2.

[0033] In another embodiment provided by the present utility model, Figure 1 and Figure 6 As shown, a chassis 23 is welded on the inner wall of the support frame 1, and a supporter 24 is arranged on the outer wall at the top of the chassis 23. A sliding groove 26 is opened inside the supporter 24, and a support rod 25 is slidably connected inside the sliding groove 26. The support rod 25 moves in the sliding groove 26, and the support rod 25 squeezes the limit spring 27. The limit spring 27 provides elastic force to prevent the outer wall of the barrel 2 from being broken when the barrel 2 touches the support rod 25 at an angle.

[0034] In another embodiment provided by the present utility model, Figure 1 and Figure 6 As shown, a limit spring 27 is connected between the sliding groove 26 and the outer wall of the support rod 25, a limit block 28 is welded on the outer wall of the top of the chassis 23, and a pedal 29 is rotatably connected inside the limit block 28, and a discharge port 30 is opened on the outer wall of the front side of the barrel 2. When dispersion is completed, the staff steps on the pedal 29, and the pedal 29 rotates in the fixed block. The pedal 29 lifts the barrel 2, and the barrel 2 is tilted, and the water-based paint is poured out from the discharge port 30, so as to avoid contaminating the water-based paint when the staff needs to scrape the water-based paint attached to the bottom of the barrel 2 after dispersion is completed.

[0035] Working principle: When in use, water-based paint is poured into the material barrel 2, and the driving motor 3 is started. The driving motor 3 drives the standard gear 4 to rotate. The two standard gears 4 are transmitted through the transmission chain 5. The standard gear 4 drives the threaded rod 6 to rotate. The threaded rod 6 drives the lifting plate 7 to move. The lifting plate 7 drives the material cover to move. The material cover contacts the top of the material barrel 2, thereby realizing the sealing function of the material barrel 2. The stirring motor 8 is started, and the stirring motor 8 drives the stirring shaft 9 to rotate. The stirring shaft 9 drives the stirring blade 18 to rotate, thereby realizing the function of lateral dispersion of the water-based paint in the material barrel 2. The stirring shaft 9 drives the stirring gear 10 to rotate. The stirring gear 10 drives the transmission gear 12 to rotate through the stirring chain 11. The transmission gear 12 drives the transmission rod 14 to rotate. The rotating rod drives the active bevel gear 15 to rotate. The active bevel gear 15 is meshed with the driven bevel gear 16 for transmission. The driven bevel gear 16 drives the vertical stirring rod 17 to rotate, thereby realizing the material barrel 2. The function of longitudinally stirring the water-based paint in the barrel avoids the uneven dispersion of the water-based paint affecting the dispersion effect. After the dispersion is completed, the lifting plate 7 rises and the hydraulic telescopic rod 19 is started. The hydraulic telescopic rod 19 drives the telescopic frame 20 on the inner wall of the barrel 2 to unfold. The expansion of the telescopic frame 20 causes the scraper 21 to descend, and the scraper 21 contacts the inner wall, thereby realizing the function of cleaning the inner wall of the barrel 2. The scraper 21 cleans the water-based paint on the inner wall. The staff steps on the pedal 29, and the pedal 29 rotates on the fixed block. One end of the pedal 29 lifts the barrel 2, and the barrel 2 is tilted. The barrel 2 contacts the support rod 25, and the support rod 25 moves in the sliding groove 26. The support rod 25 squeezes the limit spring 27, and the limit spring 27 provides elastic force to fix the barrel 2, so that it is convenient to take the paint at the bottom of the accumulated barrel 2, and avoid the problem of impurities in the material caused by manually taking out the paint accumulated at the bottom of the barrel 2, thereby improving the production efficiency of water-based paint.

[0036] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A water-based paint production and dispersion device, comprising a support frame (1), a lifting plate (7), a telescopic frame (20) and a barrel (2), characterized in that: A stirring motor (8) is fixed to the outer wall of the top of the lifting plate (7) by bolts, and a stirring shaft (9) is arranged on the output shaft of the stirring motor (8), and a stirring gear (10) and a stirring blade (18) are welded to the outer wall of the stirring shaft (9) in sequence from top to bottom, a barrel cover (22) is welded to the outer wall of the bottom of the lifting plate (7), and a transmission rod (14) is rotatably connected to the outer wall of the bottom of the barrel cover (22) through a bearing, and a transmission gear (12) is welded to the top of the transmission rod (14), and the transmission gear (12) is welded to the outer wall of the bottom of the lifting plate (7). (12) is sleeved with a stirring chain (11) which meshes with the outside of the stirring gear (10); a vertical stirring box (13) is welded on the outer wall of the bottom of the barrel cover (22); and a plurality of vertical stirring rods (17) are rotatably connected to the outer wall of the vertical stirring box (13) through bearings; a driven bevel gear (16) is welded to one end of the vertical stirring rod (17); and a plurality of driving bevel gears (15) are welded on the outer wall of the transmission rod (14), and the driving bevel gear (15) and the driven bevel gear (16) are meshed with each other.

2. A water-based paint production and dispersion device according to claim 1, characterized in that: A driving motor (3) is fixed to the outer wall of the top of the support frame (1) by means of bolts, and a standard gear (4) is arranged on the output shaft of the driving motor (3), and a transmission chain (5) is sleeved on the outside of two standard gears (4) in meshing engagement.

3. A water-based paint production and dispersion device according to claim 2, characterized in that: A threaded rod (6) is rotatably connected to the inner wall of the support frame (1) via a bearing, and the top end of the threaded rod (6) is connected to the standard gear (4), and the lifting plate (7) is threadedly sleeved on the outer wall of the threaded rod (6).

4. A water-based paint production and dispersion device according to claim 3, characterized in that: A hydraulic telescopic rod (19) is fixed to the inner wall of the barrel (2) by means of bolts, and the top end of the telescopic frame (20) is welded and connected to the hydraulic telescopic rod (19).

5. A water-based paint production and dispersion device according to claim 4, characterized in that: A scraper (21) is welded to the outer wall of the bottom of the telescopic frame (20), and the outer wall of the scraper (21) is connected to the inner wall of the barrel (2).

6. A water-based paint production and dispersion device according to claim 5, characterized in that: A chassis (23) is welded on the inner wall of the support frame (1), and a support (24) is arranged on the outer wall of the top of the chassis (23). A sliding groove (26) is provided inside the support (24), and a support rod (25) is slidably connected inside the sliding groove (26).

7. A water-based paint production and dispersion device according to claim 6, characterized in that: A limit spring (27) is connected between the sliding groove (26) and the outer wall of the support rod (25); a limit block (28) is welded on the outer wall of the top of the chassis (23); and a pedal (29) is rotatably connected inside the limit block (28); and a discharge port (30) is opened on the outer wall of the front side of the barrel (2).