Glass crushing equipment and glass production system
By driving the crushing shaft to rotate the driving mechanism of the conveyor device in the glass crushing equipment, the problems of high energy consumption and high noise in the prior art are solved, and glass production with lower energy consumption and cost are achieved.
Patent Information
- Application Number
- CN202420959957.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-06
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-06
AI Technical Summary
In the existing glass crushing devices, the power motor of the conveyor and crusher are independently arranged to cause high energy consumption and high noise when the glass is broken, which affects the energy saving and cost reduction of glass production.
A glass crushing device is designed, in which the driving mechanism of the conveyor device not only drives the conveyor belt to transmit glass slag, but also drives the crushing shaft to rotate through the transmission assembly, so as to realize that the entire equipment uses the conveyor device as the source of power, and avoid the crusher from setting up a power drive mechanism separately.
It reduces the working energy consumption and noise of glass crushing equipment, reduces the cost of glass production, and improves production efficiency.
Smart Images

Figure CN222240634U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of glass production, in particular to a glass breaking device and a glass production system. Background Art
[0002] In glass production, waste glass is often crushed and recycled through a crushing mechanism. Existing crushing devices often include a conveyor and a crusher. The crusher crushes the glass and then transmits it through a conveyor. The power motors of the conveyor and crusher are independently set, which results in redundant power of the crushing mechanism motor, which is not conducive to energy-saving glass production. Utility Model Content
[0003] The main purpose of the utility model is to provide a glass breaking device and a glass production system, aiming at reducing the energy consumption when breaking glass.
[0004] In order to achieve the above-mentioned purpose, the utility model provides a glass breaking device, which comprises:
[0005] A crusher, the crusher comprising a shell and a crushing shaft, the shell being provided with a crushing chamber and an input port and an output port communicating with the crushing chamber, the input port being used for placing glass to be crushed, the output port being used for outputting glass slag, and at least a portion of the crushing shaft being located in the crushing chamber; and
[0006] A conveying device, the conveying device comprises a driving mechanism and a conveyor belt, the conveyor belt is connected to the output end of the driving mechanism, the driving mechanism is connected to the crushing shaft through a transmission assembly, and the conveyor belt is arranged corresponding to the output port;
[0007] The driving mechanism drives the conveyor belt to convey the glass fragments, and the driving mechanism drives the transmission assembly to rotate the crushing shaft to crush the glass to be crushed.
[0008] In one embodiment, the conveying device also includes a first fixed frame, the driving mechanism includes a driving member, an active roller and a conveying roller, the driving member is connected to the first fixed frame, the active roller is rotatably connected to the first fixed frame and connected to the output end of the driving member, the conveying roller is rotatably connected to the first fixed frame, the active roller and the conveying roller are spaced apart, the transmission assembly is connected to the conveying roller, and the conveyor belt is arranged around the active roller and the conveying roller to form a conveying channel.
[0009] In one embodiment, the crusher also includes a second fixed frame and a bearing seat, the second fixed frame is arranged across the transmission channel, the shell is connected to the second fixed frame, the crushing shaft passes through the shell and is connected to the second fixed frame through the bearing seat, and the transmission assembly is installed on the second fixed frame and connected to the crushing shaft.
[0010] In one embodiment, the transmission assembly includes a transmission belt, a first transmission shaft and a second transmission shaft, the first transmission shaft and the second transmission shaft are rotatably connected to the second fixed frame, the transmission belt is arranged around the conveying roller and the first transmission shaft, the conveyor belt is arranged around the first transmission shaft and the conveying roller, the first transmission shaft and the second transmission shaft are arranged at an angle, one end of the second transmission shaft is linked to the first transmission shaft, and the other end of the second transmission shaft is linked to the crushing shaft;
[0011] Wherein, the conveying roller drives the first transmission shaft to rotate through the transmission belt, so that the first transmission shaft drives the second transmission shaft to drive the crushing shaft to rotate.
[0012] In one embodiment, the second transmission shaft is provided with a first bevel gear, the first transmission shaft is provided with a second bevel gear, and the first bevel gear is meshedly connected with the second bevel gear, so that the first transmission shaft and the second transmission shaft are linked and connected.
[0013] In one embodiment, the transmission assembly further includes a reduction box and a coupling, and the second transmission shaft is connected to the crushing shaft via the reduction box and the coupling.
[0014] In one embodiment, the first transmission shaft and the conveying roller are arranged in parallel;
[0015] And / or, the first transmission shaft and the second transmission shaft are arranged vertically.
[0016] In one embodiment, the conveying device also includes a protective cover, which is connected to the first fixed frame and covers the conveying channel. The protective cover encloses a protection space and an import and an export connected to the protection space, the import is connected to the output port of the shell, and the outlet is provided with a protective curtain.
[0017] In one embodiment, the housing is connected to a stationary tooth plate, the crushing shaft is connected to a crushing tooth plate, and the stationary tooth plate and the crushing tooth plate are arranged in the crushing chamber at intervals.
[0018] The utility model also provides a glass production system, which includes a glass dividing device and the glass breaking device as described above, wherein the glass breaking device is arranged close to the output end of the glass dividing device.
[0019] The glass crushing equipment adopted in the technical solution of the utility model is composed of a crusher and a conveyor. The glass to be crushed enters the crushing chamber from the input port of the crusher, and the crushing shaft rotates to crush the glass in the crushing chamber. The crushed glass reaches the conveyor belt through the output port, and the conveyor transports the glass fragments. Among them, the driving mechanism of the conveyor drives the conveyor belt to run, and also drives the crushing shaft to rotate through the transmission component to crush the glass. In this way, the entire glass crushing equipment only uses the driving mechanism in the conveyor as the power source, avoiding the crusher to set a separate power driving mechanism, so as to reduce the working energy consumption and working noise of the glass crushing equipment and reduce the production cost of glass. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.
[0021] Figure 1 A structural schematic diagram of an embodiment of a glass breaking device provided by the utility model;
[0022] Description of Figure Numbers:
[0023] 100. Glass breaking equipment; 1. Crusher; 11. Shell; 12. Crushing chamber; 13. Crushing shaft; 14. Stationary tooth plate; 15. Crushing tooth plate; 16. Bearing seat; 17. Second fixed frame; 2. Conveying device; 21. Conveying belt; 22. Conveying roller; 23. First fixed frame; 3. Transmission assembly; 31. First transmission shaft; 32. Second transmission shaft; 33. First bevel gear; 34. Second bevel gear; 35. Reducer; 36. Coupling; 37. Transmission belt.
[0024] The realization of the purpose, functional features and advantages of the utility model will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back...), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture. If the specific posture changes, the directional indications will also change accordingly.
[0027] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the utility model, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features limited to "first" and "second" may explicitly or implicitly include at least one of the features. In addition, if "and / or" or "and / or" appears in the full text, its meaning includes three parallel solutions. Taking "A and / or B" as an example, it includes solution A, solution B, or solutions that satisfy both A and B. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in this field to implement. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the utility model.
[0028] See also Figure 1 The utility model proposes a glass breaking device 100, which includes a crusher 1 and a conveyor 2. The crusher 1 includes a shell 11 and a crushing shaft 13. The shell 11 is provided with a crushing chamber 12 and an input port and an output port connected to the crushing chamber 12. The input port is used to put the glass to be broken, and the output port is used to output the glass slag. At least part of the crushing shaft 13 is located in the crushing chamber 12; the conveyor 2 includes a driving mechanism and a conveyor belt 21. The conveyor belt 21 is connected to the output end of the driving mechanism. The driving mechanism is connected to the crushing shaft 13 through a transmission assembly 3, and the conveyor belt 21 is arranged corresponding to the output port; wherein the driving mechanism drives the conveyor belt 21 to drive the glass slag to be transmitted, and the driving mechanism drives the transmission assembly 3 to drive the crushing shaft 13 to rotate, so as to crush the glass to be broken.
[0029] In this embodiment, the glass breaking device 100 is composed of a crusher 1 and a conveyor 2. The glass to be broken enters the breaking chamber 12 from the input port of the crusher 1, and the breaking shaft 13 rotates to break the glass in the breaking chamber 12. The broken glass reaches the conveyor belt 21 through the output port, and the conveyor 2 transports and transfers the broken glass. The driving mechanism of the conveyor 2 drives the conveyor belt 21 to run, and also drives the breaking shaft 13 to rotate through the transmission assembly 3 to break the glass. In this way, the entire glass breaking device 100 only uses the driving mechanism in the conveyor 2 as the power source, avoiding the crusher 1 from being provided with a separate power driving mechanism, thereby reducing the working energy consumption and working noise of the glass breaking device 100 and reducing the production cost of glass.
[0030] In actual implementation, a hopper is provided at the input port of the crusher 1 to collect the glass to be crushed into the crushing chamber 12. It can be understood that the glass crushing equipment 100 is suitable for the production of glass with a thickness of about 2 mm. When crushing glass with a thickness of about 2 mm, the power requirement for the crusher 1 is not high. The power requirement for the crusher 1 can be met by driving the crusher 1 through the driving mechanism of the conveying device 2.
[0031] See also Figure 1 In one embodiment of the utility model, the conveying device 2 also includes a first fixed frame 23, the driving mechanism includes a driving member, an active roller and a conveying roller 22, the driving member is connected to the first fixed frame 23, the active roller is rotatably connected to the first fixed frame 23, and is connected to the output end of the driving member, the conveying roller 22 is rotatably connected to the first fixed frame 23, the active roller and the conveying roller 22 are arranged at intervals, the transmission assembly 3 is connected to the conveying roller 22, and the conveyor belt 21 is arranged around the active roller and the conveying roller 22 to form a conveying channel.
[0032] In this embodiment, the driving mechanism is composed of a driving member, an active roller and a conveying roller 22. The driving member is mounted on the first fixed frame 23. The active roller and the conveying roller 22 are both rotatably connected to the first fixed frame 23. The active roller is connected to the output end of the driving member. The driving member drives the active roller to rotate to drive the conveyor belt 21 to move along the conveying roller 22. The driving member and the active roller are arranged at the output end of the conveying channel so as to control the start and stop of the conveying device 2 according to the conveying conditions of the conveying channel.
[0033] In actual implementation, the driving member can be a synchronous motor or an asynchronous motor, etc. The driving roller and the conveying roller 22 are arranged in parallel. It can be understood that the conveying roller 22 includes multiple conveying rollers, and the multiple conveying rollers 22 can be arranged in upper and lower layers, respectively supporting the working surface of the conveyor belt 21 in contact with the material and the non-working surface that does not contact the material, and supporting the conveyor belt 21 to keep the conveyor belt 21 taut and prevent the conveyor belt 21 from slipping. The lower conveying roller 22 close to the crusher 1 can be selected to be connected to the transmission assembly 3 to reduce the impact on the conveyor belt 21 when the crusher 1 is driven. The driving roller and the conveying roller 22 are connected to the first fixed frame 23 through bearings, and the conveyor belt 21 can be made of leather, nylon or rubber.
[0034] See also Figure 1 In one embodiment of the utility model, the crusher 1 also includes a second fixed frame 17 and a bearing seat 16. The second fixed frame 17 is arranged across the transmission channel. The shell 11 is connected to the second fixed frame 17. The crushing shaft 13 is penetrated by the shell 11 and connected to the second fixed frame 17 through the bearing seat 16. The transmission assembly 3 is installed on the second fixed frame 17 and connected to the crushing shaft 13.
[0035] In this embodiment, the second fixed frame 17 is arranged across the transmission channel so that the crusher 1 shell 11 installed on the second fixed frame 17 is located above the transmission channel, the output port of the shell 11 is arranged opposite to the transmission channel, both ends of the crushing shaft 13 are passed through the shell 11 and are rotatably connected to the second fixed frame 17 through the bearing seat 16, and the transmission assembly 3 is connected to one end of the crushing shaft 13 to drive the crushing shaft 13 to rotate.
[0036] In actual implementation, the second fixing frame 17 can be set in a gantry shape, and the second fixing frame 17 and the first fixing frame 23 can be detachably connected or welded through a locking structure, so that the positions of the second fixing frame 17 and the first fixing frame 23 are relatively fixed, thereby avoiding shaking during operation of the glass breaking device 100, resulting in the failure of glass fragments to fall into the transmission channel normally.
[0037] See also Figure 1 In one embodiment of the utility model, the transmission assembly 3 includes a transmission belt 37, a first transmission shaft 31 and a second transmission shaft 32. The first transmission shaft 31 and the second transmission shaft 32 are rotatably connected to the second fixed frame 17. The transmission belt 37 is arranged around the conveying roller 22 and the first transmission shaft 31. The conveying belt 21 is arranged around the first transmission shaft 31 and the conveying roller 22. The first transmission shaft 31 and the second transmission shaft 32 are arranged at an angle. One end of the second transmission shaft 32 is linked to the first transmission shaft 31, and the other end of the second transmission shaft 32 is linked to the crushing shaft 13. Among them, the conveying roller 22 drives the first transmission shaft 31 to rotate through the transmission belt 37, so that the first transmission shaft 31 drives the second transmission shaft 32 to drive the crushing shaft 13 to rotate.
[0038] In this embodiment, the transmission assembly 3 is composed of a transmission belt 37, a first transmission shaft 31 and a second transmission shaft 32. The first transmission shaft 31 and the second transmission shaft 32 are arranged at an angle on the second fixed frame 17. The first transmission shaft 31 is linked with the transmission roller 22 through the transmission belt 37. One end of the second transmission shaft 32 is connected to the first transmission shaft 31, and the other end of the second transmission shaft 32 is connected to the crushing shaft 13. The belt and the first transmission shaft 31 cooperate to change the transmission height from the transmission roller 22 to the crushing shaft 13, and the first transmission shaft 31 and the second transmission shaft 32 cooperate to change the transmission direction from the transmission roller 22 to the crushing shaft 13, so that the power of the transmission roller 22 is transmitted to the crushing shaft 13.
[0039] In actual implementation, since the crusher 1 is located above the conveying passage, the first transmission shaft 31 , the second transmission shaft 32 and the crushing shaft 13 are located in the same plane, and there is a height difference between the plane and the plane where the conveying roller 22 is located.
[0040] Generally speaking, according to the different setting directions of the crusher 1, the crushing shaft 13 can be set parallel to the transmission roller or perpendicular to the transmission roller, and the second transmission shaft 32 is coaxially set with the crushing shaft 13. When the crushing shaft 13 is set in parallel with the transmission roller, the transmission assembly 3 may not be provided with the first transmission shaft 31. One end of the second transmission shaft 32 is connected to the transmission roller through a transmission belt 37, and the other end of the second transmission shaft 32 is set with the crushing roller. When the crushing shaft 13 is set perpendicularly to the transmission roller, the first transmission shaft 31 and the transmission roller are set in parallel, and the second transmission shaft 32 and the first transmission shaft 31 are set perpendicularly.
[0041] See also Figure 1 In one embodiment of the utility model, the second transmission shaft 32 is provided with a first bevel gear 33, and the first transmission shaft 31 is provided with a second bevel gear 34. The first bevel gear 33 is meshedly connected with the second bevel gear 34, so that the first transmission shaft 31 and the second transmission shaft 32 are linked and connected.
[0042] In this embodiment, the first transmission shaft 31 and the second transmission shaft 32 realize rotation linkage through the first bevel gear 33 and the second bevel gear 34. In actual implementation, the second transmission shaft can be modified from the original drive motor of the crusher 1, the terminal housing 11 and the cooling fan of the original drive motor are removed, and the second bevel gear 34 is installed on the rotor of the drive motor. The output end of the drive motor is connected to the crushing shaft 13 to serve as the second transmission shaft 32, which effectively reduces the modification cost of the glass crushing device 100.
[0043] See also Figure 1 In one embodiment of the utility model, the transmission assembly 3 further includes a reduction box 35 and a coupling 36 , and the second transmission shaft 32 is connected to the crushing shaft 13 through the reduction box 35 and the coupling 36 .
[0044] In this embodiment, one end of the second transmission shaft 32 is connected to the crushing shaft 13 through a reduction gearbox 35 and a coupling 36. The reduction gearbox 35 is used to amplify the torque transmitted from the second transmission shaft 32 to the crushing shaft 13. The coupling 36 is used to eliminate the inertia of the radial force at the connection between the second transmission shaft 32 and the crushing shaft 13 to play a role in buffering and vibration reduction. At the same time, the coupling 36 can also compensate for the installation error of the second transmission shaft 32 and the crushing shaft 13 to a certain extent.
[0045] See also Figure 1 In one embodiment of the utility model, the conveying device 2 also includes a protective cover, which is connected to the first fixed frame 23 and is covered on the conveying channel. The protective cover encloses a protection space and an inlet and an outlet connected to the protection space. The inlet is connected to the output port of the shell 11, and the outlet is provided with a protective curtain.
[0046] In this embodiment, the protective cover is provided on the transmission channel and forms a protective space, which is connected to the output port of the housing 11 to prevent the glass fragments from scattering and polluting the surrounding environment when they fall into the transmission channel from the output port. It is understandable that the protective cover can only cover the transmission channel adjacent to the crusher 1, the inlet of the protective cover is connected to the output port of the housing 11, and the outlet of the protective cover is connected to the remaining transmission channel. The outlet is provided with a protective curtain to cover the outlet of the protective cover and reduce the possibility of glass fragments escaping from the outlet. It is understandable that the protective cover can be made of flexible materials such as nylon or canvas, which is not specifically limited here.
[0047] See also Figure 1 In one embodiment of the utility model, the housing 11 is connected to a stationary tooth plate 14 , the crushing shaft 13 is connected to a crushing tooth plate 15 , and the stationary tooth plate 14 and the crushing tooth plate 15 are arranged in the crushing chamber 12 at intervals.
[0048] In this embodiment, a stationary tooth plate 14 is provided in the crushing chamber 12. The stationary tooth plate 14 can be integrally formed with the shell 11, or can be detachably connected to the shell 11. The crushing tooth plate 15 is connected to the portion of the crushing shaft 13 located in the crushing chamber 12. When the crushing shaft 13 rotates, the crushing tooth plate 15 rotates with the crushing shaft 13 to cooperate with the stationary tooth plate 14 to squeeze the glass to be crushed, thereby achieving a crushing effect.
[0049] The utility model also provides a glass production system, which includes a glass splitting device and a glass crushing device 100. The specific structure of the glass crushing device 100 refers to the above embodiment. Since the glass production system adopts all the technical solutions of all the above embodiments, it at least has all the beneficial effects brought by the technical solutions of the above embodiments, which will not be described one by one here. Among them, the glass crushing device 100 is set near the output end of the glass splitting device to collect and crush waste glass.
[0050] The above description is only an exemplary embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the technical concept of the present invention, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the present invention.
Claims
1. A glass breaking device, characterized in that: The glass breaking equipment comprises: A crusher, the crusher comprising a shell and a crushing shaft, the shell being provided with a crushing chamber and an input port and an output port communicating with the crushing chamber, the input port being used for placing glass to be crushed, the output port being used for outputting glass slag, and at least a portion of the crushing shaft being located in the crushing chamber; and A conveying device, the conveying device comprises a driving mechanism and a conveyor belt, the conveyor belt is connected to the output end of the driving mechanism, the driving mechanism is connected to the crushing shaft through a transmission assembly, and the conveyor belt is arranged corresponding to the output port; The driving mechanism drives the conveyor belt to convey the glass fragments, and the driving mechanism drives the transmission assembly to rotate the crushing shaft to crush the glass to be crushed.
2. The glass breaking device according to claim 1, characterized in that: The conveying device also includes a first fixed frame, and the driving mechanism includes a driving member, an active roller and a conveying roller. The driving member is connected to the first fixed frame, the active roller is rotatably connected to the first fixed frame and connected to the output end of the driving member, and the conveying roller is rotatably connected to the first fixed frame. The active roller and the conveying roller are arranged at a distance, the transmission assembly is connected to the conveying roller, and the conveyor belt is arranged around the active roller and the conveying roller to form a conveying channel.
3. The glass breaking device according to claim 2, characterized in that: The crusher also includes a second fixed frame and a bearing seat, the second fixed frame is arranged across the transmission channel, the shell is connected to the second fixed frame, the crushing shaft passes through the shell and is connected to the second fixed frame through the bearing seat, and the transmission assembly is installed on the second fixed frame and connected to the crushing shaft.
4. The glass breaking device according to claim 3, characterized in that: The transmission assembly includes a transmission belt, a first transmission shaft and a second transmission shaft, the first transmission shaft and the second transmission shaft are rotatably connected to the second fixed frame, the transmission belt is arranged around the conveying roller and the first transmission shaft, the conveyor belt is arranged around the first transmission shaft and the conveying roller, the first transmission shaft and the second transmission shaft are arranged at an angle, one end of the second transmission shaft is linked to the first transmission shaft, and the other end of the second transmission shaft is linked to the crushing shaft; Wherein, the conveying roller drives the first transmission shaft to rotate through the transmission belt, so that the first transmission shaft drives the second transmission shaft to drive the crushing shaft to rotate.
5. The glass breaking device according to claim 4, characterized in that: The second transmission shaft is provided with a first bevel gear, and the first transmission shaft is provided with a second bevel gear, and the first bevel gear is meshedly connected with the second bevel gear, so that the first transmission shaft and the second transmission shaft are linked and connected.
6. The glass breaking device according to claim 4, characterized in that: The transmission assembly further comprises a reduction box and a coupling, and the second transmission shaft is connected to the crushing shaft via the reduction box and the coupling.
7. The glass breaking device according to any one of claims 4 to 6, characterized in that: The first transmission shaft and the conveying roller are arranged in parallel; And / or, the first transmission shaft and the second transmission shaft are arranged vertically.
8. The glass breaking device according to claim 7, characterized in that: The conveying device also includes a protective cover, which is connected to the first fixing frame and covers the conveying channel. The protective cover encloses a protective space and an inlet and an outlet connected to the protective space. The inlet is connected to the output port of the shell, and the outlet is provided with a protective curtain.
9. The glass breaking device according to claim 1, characterized in that: The housing is connected with a stationary tooth plate, the crushing shaft is connected with a crushing tooth plate, and the stationary tooth plate and the crushing tooth plate are arranged in the crushing chamber at intervals.
10. A glass production system, characterized in that: The glass production system comprises a glass dividing device and a glass breaking device according to any one of claims 1 to 9, wherein the glass breaking device is arranged close to an output end of the glass dividing device.
