Full-automatic glue weighing equipment

Abstract

The utility model discloses full-automatic glue weighing equipment which comprises an equipment base (7), and a module mounting surface is formed on the upper end surface of the equipment base (7); the mechanism support frame (2) is fixedly mounted on the module mounting surface of the equipment base (7); the X-axis, Y-axis and Z-axis moving mechanism (3) is mounted on the mechanism supporting frame (2); the double-dispensing valve assembly (4) is fixedly mounted on the XYZ-axis moving mechanism (3); and the weighing instrument is mounted on the glue dispensing and weighing station (9) and is positioned at the bottom of the double-glue-dispensing valve assembly (4). By adopting the servo motor and the double-valve dispensing technology, the high stability of equipment operation and the remarkable improvement of the production efficiency are realized. The glue dispensing amount is flexibly controlled to be combined with a high-precision glue weighing instrument, the glue dispensing precision and the economical efficiency of material use are effectively ensured, and an efficient solution for optimizing the production process and improving the product quality is provided for a user.

Description

Technical Field

[0001] The utility model relates to mechanical equipment, in particular to a full-automatic glue weighing equipment. Background Art

[0002] In today's manufacturing and precision engineering fields, dispensing and weighing are important links in product quality control, which are of great significance to improving product consistency and reducing costs. The dispensing process requires precise control of the amount of glue used to ensure product quality; the weighing process is used to verify the accuracy of dispensing. In traditional technologies, dispensing and weighing are two separate steps, usually involving different equipment and operations, resulting in low efficiency, increased costs, and difficulty in ensuring product quality.

[0003] Most of the equipment on the market currently focuses on a single function, that is, it can only perform dispensing or weighing, but not both processes at the same time. This separate operation process not only increases production costs, but also prolongs the production cycle. At the same time, because it involves multiple manual operations or mechanical conversions, it increases the chance of errors, thus affecting the weighing accuracy and product consistency.

[0004] Disadvantages of existing technology:

[0005] Development cycle and cost: The development cycle of equipment integrating high-precision dispensing and weighing functions is long, and the R&D and production costs are high.

[0006] Equipment debugging: It is difficult to debug equipment that integrates dispensing and weighing. It requires precise matching of glues with different performances and ensuring precise control of the XYZ axes, which places higher demands on the technical team.

[0007] Single function and unstable weighing: The existing equipment has single functions and cannot perform dispensing and weighing at the same time, resulting in low production efficiency. In addition, single-function equipment is prone to unstable weighing accuracy in continuous production, affecting the quality of the final product.

[0008] Therefore, in response to the above problems, a new type of equipment is urgently needed, which can achieve high-precision dispensing and weighing, and can automatically complete these two processes to improve production efficiency, reduce costs, and ensure product quality. The equipment should be compatible with a variety of glues with different properties, and achieve accurate dispensing and weighing of glues of different specifications and types by accurately controlling the movement of the XYZ axis to meet the application needs of multiple industries. Summary of the invention

[0009] In order to solve the above problems, the utility model provides a fully automatic glue weighing device, which can effectively solve the problems.

[0010] The utility model is realized by the following technical scheme: a fully automatic glue weighing device, comprising a device base, wherein the upper end surface of the device base forms a module installation surface;

[0011] A mechanism support frame, fixedly mounted on the module mounting surface of the equipment base;

[0012] An XYZ axis moving mechanism is mounted on the mechanism support frame;

[0013] A double dispensing valve assembly is fixedly mounted on the XYZ axis moving mechanism, and the movement of the double dispensing valve assembly in the XYZ axis direction is controlled by the XYZ axis moving mechanism;

[0014] A weighing instrument is installed on the glue dispensing and weighing station and is located at the bottom of the double glue dispensing valve assembly.

[0015] As a preferred technical solution, the dual dispensing valve assembly includes a first cylinder and a second cylinder, a first dispensing valve is installed on the first cylinder, and a second dispensing valve is installed on the second cylinder, and the dispensing valves are controlled to rise and fall by the cylinders respectively.

[0016] As a preferred technical solution, the equipment base is provided with a manual operation station, and the manual operation station is provided with equipment operation buttons, through which the equipment operation buttons are used to operate the equipment.

[0017] As a preferred technical solution, it also includes an equipment control panel, which is installed on the equipment base. All equipment parameters are modified by the equipment control panel, and data, equipment fault display and module control are recorded in real time.

[0018] As a preferred technical solution, the XYZ axis moving mechanism includes an X-axis module, a Y-axis module and a Z-axis module.

[0019] The beneficial effects of the utility model are: the utility model adopts servo motor drive to ensure the stability and high repeatability of the equipment operation, greatly improving the reliability of the production process and the consistency of the product. By introducing a double-valve dispensing system, the equipment significantly improves the dispensing efficiency, can complete the dispensing of more products in the same time, and effectively improves production efficiency;

[0020] Flexible control of glue dispensing quantity allows precise adjustment of glue dosage to meet the needs of different products and processes, ensuring the accuracy and economy of glue dispensing.

[0021] In addition, the use of high-precision glue weighing instruments further reduces weighing errors and ensures the accuracy of glue dosage, thereby minimizing material waste and improving product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0023] Figure 1 It is a front structural schematic diagram of the utility model;

[0024] Figure 2 It is a side structural schematic diagram of the utility model;

[0025] Figure 3 It is a top view of the utility model;

[0026] Description of reference numerals:

[0027] 1. Equipment control panel; 2. Mechanism support frame; 3. XYZ axis moving mechanism; 4. Double dispensing valve assembly; 5. Glue weighing instrument; 6. Equipment operation button; 7. Equipment base; 8. Pre-dispensing station; 9. Dispensing and weighing station; 10. Manual operation station. DETAILED DESCRIPTION

[0028] All features disclosed in this specification, or steps in all methods or processes disclosed, except mutually exclusive features and / or steps, can be combined in any manner.

[0029] Any feature disclosed in this specification (including any additional claims, abstract and drawings), unless otherwise stated, may be replaced by other equivalent or alternative features with similar purposes. That is, unless otherwise stated, each feature is only an example of a series of equivalent or similar features.

[0030] like Figure 1-Figure 3 As shown, the utility model is a fully automatic glue weighing device, comprising a device base 7, wherein the upper end surface of the device base 7 forms a module mounting surface;

[0031] It also includes a mechanism support frame 2, which is fixedly mounted on the module mounting surface of the equipment base 7;

[0032] It also includes an XYZ axis moving mechanism 3, which is installed on the mechanism support frame 2;

[0033] It also includes a dual dispensing valve assembly 4, which is fixedly mounted on the XYZ axis moving mechanism 3, and the movement of the dual dispensing valve assembly 4 in the XYZ axis direction is controlled by the XYZ axis moving mechanism 3;

[0034] It also includes a weighing instrument, which is installed on the glue dispensing and weighing station 9 and is located at the bottom of the double glue dispensing valve assembly 4.

[0035] In this embodiment, the dual dispensing valve assembly 4 includes a first cylinder and a second cylinder. The first dispensing valve is installed on the first cylinder, and the second dispensing valve is installed on the second cylinder. The dispensing valves are controlled to rise and fall by the cylinders respectively.

[0036] The equipment base 7 is provided with a manual operation station 10 , and the manual operation station 10 is provided with an equipment operation button 6 , through which the equipment operation is performed.

[0037] In order to facilitate the operation and control display of the entire equipment, this embodiment also includes a device control panel 1, which is installed on the equipment base 7. All parameters of the equipment are modified by the device control panel 1, and data, equipment fault display and module control are recorded in real time.

[0038] Specifically, in this embodiment, the XYZ-axis moving mechanism 3 includes an X-axis module, a Y-axis module and a Z-axis module to realize control in three directions of XYZ. The specific structure and working principle of the XYZ-axis moving mechanism 3 are not described in detail here. It is the most common mechanical component and is not introduced in detail in this embodiment.

[0039] Here’s how it works:

[0040] All equipment parameters can be modified on this screen, which can record data in real time, display equipment faults, control module running speed, etc.

[0041] The XYZ axis dispensing mechanism is fixed by a support plate to prevent the mechanism from shaking and causing deviation in dispensing accuracy;

[0042] During the dispensing process, the servo motor first drives the linear module to move in the XY direction at the same time. After moving to the set position, the servo motor then drives the linear module to move in the Z direction, that is, downward, and starts dispensing after running to the dispensing position. The running position and speed can be flexibly adjusted on the screen.

[0043] Since it is a double dispensing valve, the double valves must be controlled to descend by double cylinders separately. First, the first cylinder on the left descends to start dispensing, and the cylinder retracts after dispensing. Then the second cylinder on the right descends to start dispensing, and the cylinder retracts after dispensing is completed.

[0044] After dispensing is completed, it is weighed on this instrument. This instrument has the characteristics of high precision, sensitive response, small size, and little external interference. The start, reset, and emergency stop of the equipment are all controlled by the buttons here.

[0045] The equipment base 7 serves as the main body of the equipment frame, and all electrical wires can be accommodated inside the base. Before the equipment dispenses glue, the dispensing valve temporarily waits for dispensing glue at this station. After the equipment is started, the dispensing valve is driven by XYZ from the pre-dispensing station 8 to the dispensing station and then starts dispensing glue. After dispensing glue is completed, it is weighed at this station.

[0046] Equipment data is modified at the manual operation station 10, and the control screen can record data in real time, display equipment faults, control module operation speed, etc.

[0047] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any changes or substitutions that are not conceived through creative work should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope defined in the claims.

Claims

1. A fully automatic glue weighing equipment, characterized in that: include: An equipment base (7), wherein an upper end surface of the equipment base (7) forms a module mounting surface; A mechanism support frame (2) is fixedly mounted on the module mounting surface of the equipment base (7); An XYZ axis moving mechanism (3) is mounted on the mechanism support frame (2); A double dispensing valve assembly (4) is fixedly mounted on the XYZ axis moving mechanism (3), and the movement of the double dispensing valve assembly (4) in the XYZ axis direction is controlled by the XYZ axis moving mechanism (3); A weighing instrument is installed on the glue dispensing and weighing station (9) and is located at the bottom of the double glue dispensing valve assembly (4).

2. The fully automatic glue weighing equipment according to claim 1 is characterized in that: The double dispensing valve assembly (4) comprises a first cylinder and a second cylinder, wherein a first dispensing valve is installed on the first cylinder and a second dispensing valve is installed on the second cylinder, and the dispensing valves are respectively controlled to rise and fall by the cylinders.

3. The fully automatic glue weighing equipment according to claim 1 is characterized in that: The equipment base (7) is provided with a manual operation station (10), and the manual operation station (10) is provided with an equipment operation button (6), through which the equipment operation is performed.

4. The fully automatic glue weighing equipment according to claim 1 is characterized in that: It also includes a device control panel (1), which is installed on the device base (7). All parameters of the device are modified by the device control panel (1), and data, device fault display and module control are recorded in real time.

5. The fully automatic glue weighing equipment according to claim 1 is characterized in that: The XYZ axis moving mechanism (3) comprises an X axis module, a Y axis module and a Z axis module.

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