Differential device for controlling jig turntable in coating cavity

By designing a differential device in the coating cavity and using gears and transmission belt systems to achieve differential rotation of the workpiece, the problem of uneven coating in traditional coating spraying technology is solved, and the uniform and efficient coating treatment of the workpiece is achieved.

CN222241138UActive Publication Date: 2024-12-27HESHENG COATING TECH (SUZHOU) CO LTD
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Patent Information

Application Number
CN202420975721.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-08
Publication Date
2024-12-27
Estimated Expiration
2034-05-08

AI Technical Summary

Technical Problem

Traditional coating spraying technology cannot meet the differentiated coating requirements of different workpiece materials and shapes, resulting in uneven coating or too thin coating.

Method used

A differential device for rotary dial control of the rotary disc in the coating cavity is designed to realize the differential rotation of the workpiece through the gear and transmission belt system, allowing different workpieces to rotate at different speeds, thereby achieving uniform coating treatment.

Benefits of technology

Differentiated coating treatment for different workpieces is achieved, ensuring coating uniformity and full permeability, and meeting the special requirements in the fields of high-end manufacturing and precision processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of mechanical element coatings, and discloses a differential device for controlling a jig turntable in a coating cavity, which comprises a base, and a fixed shell is fixedly mounted at the top end of the base; and the rotating mechanism is arranged in the fixing shell, the rotating mechanism comprises a workbench, the workbench is fixedly connected to the interior of the fixing shell, and a rotating rod is rotationally connected to the interior of the top end of the workbench. A first transmission wheel is driven to drive a connecting rod and a connecting shell to rotate, then the connecting shell drives a first gear ring and a second gear ring to rotate, then the first gear ring and the second gear ring drive a first gear and a second gear to rotate, and then the first gear and the second gear drive a containing frame to rotate at the same time; according to the coating device, the multiple placing frames are arranged, so that different workpieces can be driven by the multiple placing frames to rotate at different differential speeds, then different workpieces can be subjected to differential coating, and then the workpieces can be uniformly subjected to coating treatment.
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Description

Technical Field

[0001] The utility model belongs to the technical field of mechanical component coating, in particular to a differential device for controlling a fixture turntable in a coating cavity. Background Art

[0002] During the machining of mechanical components, it is necessary to coat the inner cavity to improve the wear resistance and corrosion resistance of the workpiece;

[0003] In current coating spraying technology, a common practice is to fix the workpiece to be sprayed on a special bracket, which is firmly mounted on a workbench; when the spraying device is started, the drive mechanism on the workbench or bracket drives the bracket and the workpiece to rotate together, thereby achieving uniform spraying on the surface of the workpiece; in some high-end manufacturing or precision machining fields, different workpieces often require differentiated coating treatments due to differences in material, shape, purpose, etc.;

[0004] In this case, if we continue to use traditional spraying technology, that is, all brackets rotate at the same speed, we will face some serious problems; first, for those workpieces that require thicker coatings, due to the fixed rotation speed, the spraying device can only spray limited coating materials per unit time, which may cause the coating to be too thin and unable to meet the special requirements of the workpiece; on the contrary, for those workpieces with complex structures or requiring fine spraying, due to the excessively fast rotation speed, the spraying material may not be able to fully penetrate into every detail of the workpiece, resulting in uneven coating or dead corners, so uneven coating may occur, so it needs to be improved. Utility Model Content

[0005] In order to solve the problems raised in the above background technology, the utility model provides a differential device for controlling a fixture turntable in a coating chamber.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a differential device for controlling a jig turntable in a coating chamber, comprising a base, a top end of which is fixedly mounted a fixed shell;

[0007] The cam is provided with a plurality of gears, the plurality of gears being engaged with the plurality of gears and the plurality of gears being engaged with the plurality of gears.

[0008] Preferably, a fixing groove is provided at the top of the workbench, and a support ring located inside the fixing groove is fixedly installed on the surface of the rotating rod, and the support ring is designed to be circular.

[0009] Preferably, a first magnet is fixedly mounted on the bottom end of the placement rack, and a second magnet is fixedly mounted on the bottom end inside the rotating rod.

[0010] Preferably, a support base is fixedly mounted on the bottom end of the base, and the number of the support bases is four and evenly distributed on the bottom end of the base.

[0011] Preferably, a door panel is provided at the front end of the base, and the fixed shell and the door panel are hinged via a hinge chain.

[0012] Preferably, the number of the placement racks is eight, and each group of four placement racks is located inside the top end of the workbench.

[0013] Preferably, the workbench is circular in design, and the bottom end of the workbench extends to the outside of the fixed shell, and the door panel at the front end of the fixed shell is semicircular in design.

[0014] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0015] The utility model drives the motor to rotate the transmission wheel 2, and then the transmission wheel 1 drives the connecting rod and the connecting shell to rotate, and then the connecting shell drives the gear ring 1 and the gear ring 2 to rotate, and then the gear ring 1 and the gear ring 2 drive the gear 1 and the gear 2 to rotate, and then the gear 1 and the gear 2 drive the placement rack to rotate at the same time. Since the sizes of the gear 1 and the gear 2 are different, multiple placement racks can drive different workpieces to rotate at different differential speeds, and then different workpieces can be differentially coated, and then the workpieces can be evenly coated. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the structure of the utility model;

[0017] Figure 2 This is a schematic diagram showing the interior of the fixed shell of the utility model;

[0018] Figure 3 This is a schematic diagram of a cutaway workbench of the utility model;

[0019] Figure 4 This is a schematic diagram of a cross-sectional gear ring of the utility model;

[0020] Figure 5 This is a schematic diagram of a cross-sectional base of the utility model;

[0021] Figure 6 This is a schematic diagram of a cross-sectional view of a rotating rod of the utility model.

[0022] In the figure: 1. base; 2. fixed shell; 3. workbench; 4. rotating rod; 5. placement rack; 6. gear ring 1; 7. gear ring 2; 8. connecting ring; 9. gear 1; 10. gear 2; 11. connecting shell; 12. connecting rod; 13. transmission wheel 1; 14. motor; 15. transmission wheel 2; 16. transmission belt; 17. fixed groove; 18. support ring; 19. magnet 1; 20. magnet 2; 21. support seat; 22. door panel; 23. hinge chain. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] like Figures 1 to 6 As shown, the utility model provides a differential device for controlling a fixture turntable in a coating chamber, comprising a base 1, a fixed shell 2 is fixedly mounted on the top of the base 1;

[0025] A rotating mechanism is arranged inside a fixed shell 2, and the rotating mechanism includes a workbench 3, which is fixedly connected to the inside of the fixed shell 2, a rotating rod 4 is rotatably connected to the inside of the top of the workbench 3, a placing rack 5 is arranged inside the rotating rod 4, a gear ring 1 6 and a gear ring 2 7 are rotatably connected to the inside of the workbench 3, a connecting ring 8 is fixedly installed between the gear ring 1 6 and the gear ring 2 7, a gear 1 9 meshing with the gear ring 1 6 is fixedly mounted on the surface of the rotating rod 4, a gear 2 10 meshing with the gear ring 2 7 is fixedly installed on the bottom end of the rotating rod 4, a connecting shell 11 is fixedly installed on the bottom end of the gear ring 2 7, a connecting rod 12 is fixedly installed on the bottom end of the connecting shell 11, the connecting rod 12 extends downward to the inside of the base 1 and is fixedly installed with a transmission wheel 13, a motor 14 is fixedly installed at the bottom end of the inside of the base 1, a transmission wheel 2 15 is fixedly installed on the output end of the motor 14, and a transmission belt 16 is connected to the surface transmission of the transmission wheel 13 and the transmission wheel 2 15.

[0026] The above scheme is adopted: the operator places the matching workpiece on the surface of the placement rack 5, and then the bottom end of the placement rack 5 can be inserted into the interior of the rotating rod 4, and then the workpiece can be coated. During the coating process, the motor 14 can be driven to rotate the transmission wheel 2 15, because the transmission wheel 2 15 is connected to the surface of the transmission wheel 1 13 by the transmission belt 16, and then when the transmission wheel 2 15 rotates, the transmission wheel 2 15 will drive the transmission belt 16 to drive the transmission wheel 13 to rotate, and then the transmission wheel 13 will drive the connecting rod 12 to rotate. Rotate, and then the connecting rod 12 will drive the connecting shell 11 to rotate, and then the connecting shell 11 will drive the gear ring 1 6, the gear ring 2 7 and the connecting ring 8 to rotate, because the gear ring 1 6 and the gear ring 2 7 are all engaged with the gear 1 9 and the gear 2 10, and then the gear ring 1 6 and the gear ring 2 7 will drive the gear 1 9 and the gear 2 10 to rotate, and since the sizes of the gear 1 9 and the gear 2 10 are different, and then the multiple placement racks 5 will drive different workpieces to rotate at different differential speeds, and then different workpieces can be differentially coated, so that the workpieces can be evenly coated.

[0027] like Figure 3 As shown, a fixing groove 17 is provided at the top of the workbench 3 , and a supporting ring 18 located inside the fixing groove 17 is fixedly installed on the surface of the rotating rod 4 , and the supporting ring 18 is designed to be circular.

[0028] The above solution is adopted: through the design of the fixing groove 17 and the support ring 18, when the rotating rod 4 rotates, the rotating rod 4 will drive the support ring 18 to rotate inside the fixing groove 17, and then the support ring 18 can support and limit the rotating rod 4 to prevent it from falling off when the rotating rod 4 rotates.

[0029] like Figure 5 and Figure 6As shown, a magnet 19 is fixedly installed at the bottom end of the placement rack 5, and a magnet 20 is fixedly installed at the bottom end of the rotating rod 4; a support seat 21 is fixedly installed at the bottom end of the base 1, and the number of the support seats 21 is four and evenly distributed at the bottom end of the base 1.

[0030] The above scheme is adopted: through the design of magnet one 19 and magnet two 20, after the bottom end of the placement rack 5 is inserted into the interior of the rotating rod 4, the bottom end of magnet one 19 will contact the top end of magnet two 20, and then through the principle of opposites attract, the placement rack 5 can be fixed inside the rotating rod 4; through the design of the support seat 21, when the device is working, the bottom end of the support seat 21 will contact the ground, and then the support seat 21 can support the device, thereby increasing the stability of the device.

[0031] like Figure 1 and Figure 2 As shown, a door panel 22 is provided at the front end of the base 1, and the fixed shell 2 and the door panel 22 are hinged by a hinge chain 23; the number of the placement racks 5 is eight, and each group of four placement racks 5 is located inside the top of the workbench 3.

[0032] The above scheme is adopted: through the design of the door panel 22 and the hinge chain 23, since the fixed shell 2 and the door panel 22 are hinged by the hinge chain 23, the door panel 22 can be rotated, and then it is convenient for the operator to install or disassemble the placement rack 5; through the design of the placement rack 5, since the placement rack 5 is a group of four, and gear one 9 is fixedly mounted on the surfaces of the four placement racks 5, and gear two 10 is fixedly connected to the bottom ends of the other four placement racks 5, the device can coat multiple workpieces at one time, thereby improving the efficiency of coating.

[0033] like Figure 1 As shown, the workbench 3 is circular in design, and the bottom end of the workbench 3 extends to the outside of the fixed shell 2, and the door panel 22 at the front end of the fixed shell 2 is semicircular in design.

[0034] The above scheme is adopted: through the design of the workbench 3 and the door panel 22, after the placement rack 5 is installed, the door panel 22 can be rotated. Since the front end of the door panel 22 is semicircular in design, the inner wall of the door panel 22 can contact the surface of the workbench 3, thereby enabling the fixed shell 2 to be sealed.

[0035] The working principle and use process of this utility model:

[0036] First, the operator fixes different workpieces on the surface of the matching placement rack 5, and then the bottom end of the placement rack 5 can be inserted into the inside of the rotating rod 4, and then the magnet 19 and the magnet 2 20 will contact each other, and the placement rack 5 can be fixed by the principle of opposite attraction between the magnet 19 and the magnet 2 20. After the fixing is completed, the door panel 22 can be rotated to make the fixed shell 2 sealed;

[0037] Then the motor 14 can be driven to rotate the transmission wheel 2 15, and then the transmission wheel 2 15 will drive the transmission belt 16 and the transmission wheel 1 13 to rotate, and then the transmission wheel 1 13 will drive the connecting rod 12 and the connecting shell 11 to rotate, and then the connecting shell 11 will drive the gear ring 1 6 and the gear ring 2 7 to rotate, and then the gear ring 1 6 and the gear ring 2 7 will drive the gear 1 9 and the gear 2 10 to rotate, and then the gear 1 9 and the gear 2 10 will simultaneously drive the placement rack 5 to rotate. Since the sizes of the gear 1 9 and the gear 2 10 are different, multiple placement racks 5 can drive different workpieces to rotate at different differential speeds, and then different workpieces can be differentially coated, and then the workpieces can be evenly coated, and finally the operation process is completed.

[0038] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A differential device for controlling a fixture turntable in a coating chamber, comprising a base (1), characterized in that: A fixing shell (2) is fixedly mounted on the top of the base (1); A rotating mechanism is arranged inside a fixed shell (2), the rotating mechanism comprises a workbench (3), the workbench (3) is fixedly connected to the inside of the fixed shell (2), the top of the workbench (3) is internally rotatably connected to a rotating rod (4), the inside of the rotating rod (4) is provided with a placing frame (5), the inside of the workbench (3) is rotatably connected to a gear ring 1 (6) and a gear ring 2 (7), a connecting ring (8) is fixedly installed between the gear ring 1 (6) and the gear ring 2 (7), the surface of the rotating rod (4) is fixedly sleeved with a gear 1 (9) meshing with the gear ring 1 (6), the rotating A second gear (10) meshing with a second gear ring (7) is fixedly mounted on the bottom end of the rod (4); a connecting shell (11) is fixedly mounted on the bottom end of the second gear ring (7); a connecting rod (12) is fixedly mounted on the bottom end of the connecting shell (11); the connecting rod (12) extends downward to the inside of the base (1) and is fixedly mounted with a first transmission wheel (13); a motor (14) is fixedly mounted on the bottom end of the inside of the base (1); a second transmission wheel (15) is fixedly mounted on the output end of the motor (14); and a transmission belt (16) is connected to the surfaces of the first transmission wheel (13) and the second transmission wheel (15) for transmission.

2. The differential speed device for controlling the jig turntable in the coating chamber according to claim 1, characterized in that: A fixing groove (17) is provided at the top of the workbench (3), and a support ring (18) located inside the fixing groove (17) is fixedly installed on the surface of the rotating rod (4), and the support ring (18) is designed to be circular.

3. The differential speed device for controlling the jig turntable in the coating chamber according to claim 1, characterized in that: A magnet 1 (19) is fixedly mounted on the bottom end of the placement rack (5), and a magnet 2 (20) is fixedly mounted on the bottom end inside the rotating rod (4).

4. The differential speed device for controlling the jig turntable in the coating chamber according to claim 1, characterized in that: A support seat (21) is fixedly mounted on the bottom end of the base (1), and there are four support seats (21) which are evenly distributed on the bottom end of the base (1).

5. The differential speed device for controlling the jig turntable in the coating chamber according to claim 1, characterized in that: A door panel (22) is provided at the front end of the base (1), and the fixed shell (2) and the door panel (22) are hingedly connected via a hinge chain (23).

6. The differential speed device for controlling the jig turntable in the coating chamber according to claim 1, characterized in that: The number of the placement racks (5) is eight, and each group of four placement racks (5) is located inside the top end of the workbench (3).

7. The differential speed device for controlling the jig turntable in the coating chamber according to claim 1, characterized in that: The workbench (3) is circular in design, and the bottom end of the workbench (3) extends to the outside of the fixed shell (2), and the door panel (22) at the front end of the fixed shell (2) is semicircular in design.