Camera motor appearance detection machine

Abstract

The utility model discloses an appearance detection machine for a camera motor. A feeding position, a feeding carrying mechanism, an upper detection mechanism, a discharging carrying mechanism, a discharging position and a movable lower detection platform are sequentially arranged on a workbench; the feeding station provides materials for the feeding carrying mechanism. The feeding carrying mechanism comprises a first XYZ-axis linear module and an upper material taking assembly located at the sliding connection end of the first XYZ-axis linear module. The feeding carrying mechanism carries materials taken out through an upper material taking assembly to the movable lower detection platform and comprises a rack, and a camera detection assembly used for detecting the materials on the movable lower detection platform is arranged on the rack. The lower detection platform is moved to detect the materials firstly, then the materials are moved to the upper detection mechanism to be detected, and after detection is completed, the materials are moved to the discharging carrying mechanism to be discharged, and in conclusion, the device has the advantages of being good in detection effect and high in detection efficiency.

Description

Technical Field

[0001] The utility model relates to the technical field of motor detection equipment, in particular to a camera motor appearance detection machine. Background Art

[0002] For motor production, after the motor is assembled on the assembly line, it is necessary to inspect the motor. Among them, the appearance inspection of the motor is an important inspection content. The appearance inspection of the motor includes scratch inspection, shell deformation inspection, bottom surface, etc.

[0003] The existing components for motor appearance inspection can only inspect one motor at a time, and require a clamping component to hold the motor to the visual inspection component for inspection. This inspection method is inefficient, and the portion of the motor's outer surface that is clamped by the clamping component will be covered and cannot be detected by the visual inspection component. In order to achieve a comprehensive inspection of the motor, it is necessary to change the inspection angle for a second time and conduct another inspection to achieve a more comprehensive inspection of the motor, so this inspection method is generally inefficient. Utility Model Content

[0004] The purpose of the utility model is to provide a camera motor appearance inspection machine which can complete comprehensive inspection of motors in one process and can inspect more motors to improve inspection efficiency, so as to solve the problems raised in the above-mentioned background technology.

[0005] In order to solve the above technical problems, the utility model provides the following technical solutions:

[0006] A camera motor appearance inspection machine includes a workbench, on which a loading position, a loading and transporting mechanism, an upper inspection mechanism, a unloading and transporting mechanism, a unloading position, and a movable lower inspection platform are arranged; the loading position provides materials for the loading and transporting mechanism, including an extraction plate and an auxiliary bin, and the specific number is set according to demand;

[0007] The material loading and handling mechanism comprises a first XYZ axis linear module and an upper material taking component located at a sliding connection end of the first XYZ axis linear module; the material loading and handling mechanism transports the material taken out by the upper material taking component to the mobile lower detection platform, and comprises a frame, and the frame is provided with a camera detection component for detecting the material on the mobile lower detection platform;

[0008] The mobile lower detection platform first detects the material, then moves to the upper detection mechanism for detection, and after the detection is completed, moves to the unloading and handling mechanism for unloading the material.

[0009] Furthermore, the upper material taking component includes a fixed seat, and a plurality of vacuum suction cups are provided on the fixed seat, and the vacuum suction cups suck the material.

[0010] Furthermore, the material unloading and handling mechanism includes a second XYZ-axis linear module, and a material suction component for sucking the material on the moving lower detection platform is provided at the sliding connection end of the second XYZ-axis linear module.

[0011] Furthermore, the material unloading position includes a material discharge bin, an empty material bin, and an unqualified material bin, and the specific number is set according to demand.

[0012] Furthermore, the mobile lower detection platform includes a material table, an electric slide, and a lower detection component. The lower detection component is installed on the material table. The material table is connected to the slider of the electric slide. The electric slide is fixed on the workbench. A lower material picking component is provided on the material table. Linear slides are respectively provided on both sides of the material table and cooperate with the workbench. The linear slides can provide stable support force to the material table while cooperating with the movement.

[0013] Furthermore, it also includes a silo lifting mechanism that matches the extraction plate and auxiliary bin for feeding. An appropriate number of extraction plates and auxiliary bins are placed on the corresponding silo lifting mechanism, which can lift the extraction plates and auxiliary bins from a low place. After the feeding and transporting mechanism takes the materials, the cylinder is installed at the top layer of the extraction plates and auxiliary bins. The cylinder pushes the top layer of the extraction plates and auxiliary bins out of the feeding area, and the extraction plates and auxiliary bins loaded with materials located below are lifted up. The above process can be repeated to realize cyclic feeding.

[0014] Compared with the prior art, the beneficial effects achieved by the utility model are:

[0015] The utility model realizes the inspection of the inside and outside of the motor appearance with almost no blind spots by setting a loading position, a loading and conveying mechanism, an upper detection mechanism, a unloading and conveying mechanism, a unloading position, and a movable lower detection platform. Each time the loading and taking component can absorb more motors, more motors can be fully inspected each time, which greatly improves the production inspection efficiency and the unit production capacity output, so that the utility model product has the advantages of good inspection effect and high inspection efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0017] Figure 1 This is a structural schematic diagram of a camera motor appearance inspection machine of the utility model;

[0018] Figure 2 It is an external schematic diagram of a camera motor appearance inspection machine of the utility model;

[0019] Figure 3The utility model is a schematic diagram of the material loading position of a camera motor appearance inspection machine.

[0020] Figure 4 The utility model is a schematic diagram of a feeding and handling mechanism of a camera motor appearance inspection machine.

[0021] Figure 5 The utility model is a schematic diagram of an upper detection mechanism and a movable lower detection platform of a camera motor appearance detection machine.

[0022] Figure 6 The utility model is a schematic diagram of a material unloading and conveying mechanism of a camera motor appearance inspection machine.

[0023] Figure 7 The utility model is a schematic diagram of the material unloading position of a camera motor appearance inspection machine.

[0024] In the figure: 1. workbench, 2. loading position, 3. loading and transporting mechanism, 4. upper detection mechanism, 5. unloading and transporting mechanism, 6. unloading position, 7. mobile lower detection platform, 8. extraction plate, 9. auxiliary warehouse, 10. first XYZ axis linear module, 11. upper material collection component, 12. frame, 13. camera detection component, 14. fixed seat, 15. vacuum suction cup, 16. material table, 17. electric slide, 18. linear slide, 19. second XYZ axis linear module, 20. suction component, 21. unloading extraction tray bin, 22. empty material extraction tray bin, 23. unqualified material tray bin, 24. bin lifting mechanism, 25. cylinder, 26. lower material collection component, 27. machine cover, 28. air purifier. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figure 1-7 , the utility model provides a technical solution:

[0027] A camera motor appearance inspection machine includes a workbench 1, on which a loading position 2, a loading conveying mechanism 3, an upper inspection mechanism 4, a unloading conveying mechanism 5, a unloading position 6, and a movable lower inspection platform 7 are arranged. The movable lower inspection platform 7 is located below the loading conveying mechanism 3, the upper inspection mechanism 4, and the unloading conveying mechanism 5 and can reciprocate from below. In order to better achieve a higher inspection effect, a machine cover 27 is set, and the loading position 2, the loading conveying mechanism 3, the upper inspection mechanism 4, the unloading conveying mechanism 5, the unloading position 6, and the movable lower inspection platform 7 are located in the machine cover 27, and an air purifier 28 is set on the machine cover 27 to ensure that the environment in which the entire inspection process is located is clean and tidy, and also reduce the pollution of dust to internal parts;

[0028] The loading position 2 provides materials for the loading and transporting mechanism, including an extraction plate 8 and an auxiliary bin 9. The specific number is set according to demand. For example, in this embodiment, there are two extraction plates 8, which are arranged at intervals, mainly to enable the unloading and transporting mechanism 5 to obtain materials for transporting materials;

[0029] The material loading and handling mechanism 3 includes a first XYZ axis linear module 10 and an upper material taking component 11 located at the sliding connection end of the first XYZ axis linear module 10; the material loading and handling mechanism 3 transports the material taken out by the upper material taking component 11 to the mobile lower detection platform 7 to perform detection on the bottom and inner side of the motor, including a frame 12, and the frame 12 is provided with a camera detection component 13 for detecting the material on the mobile lower detection platform 7, and the camera detection component 13 is specifically composed of a plurality of industrial cameras;

[0030] The upper material taking component 11 includes a fixing seat 14 , on which a plurality of vacuum suction cups 15 are provided. The vacuum suction cups 15 suck up the materials, and the number of the vacuum suction cups 15 corresponds to the number and positions of the industrial cameras of the camera detection component 13 .

[0031] After the mobile lower detection platform 7 completes the inspection of the bottom and axial outer side of the motor, the material is moved to the upper detection mechanism 4 to inspect the top and surrounding outer side. After completion, the material is moved to the unloading and handling mechanism 5 to unload the material.

[0032] The mobile lower detection platform 7 includes a material table 16, an electric slide 17, and a lower detection component. The lower detection component is installed on the material table 16. The lower detection component is preferably an industrial camera that can realize the function of visual detection. The material table 16 is connected to the slider of the electric slide 17. The electric slide 17 is fixed on the workbench 1. A lower material picking component 26 is provided on the material table. The lower material picking component 26 can be composed of a number of vacuum suction cups. Linear slides 18 are respectively provided on both sides of the material table 16 and cooperate with the workbench 1. The linear slide 18 can provide a stable supporting force to the material table 16 and cooperate with the movement. The electric slide 17 is located in the middle position of the material table 16, that is, in the middle position of the workbench 1, and plays a role in driving the material table 16 to move.

[0033] The material unloading and handling mechanism 5 includes a second XYZ-axis linear module 19, and the sliding connection end of the second XYZ-axis linear module 19 is provided with a suction component 20 for sucking the material on the moving lower detection platform 7. In this embodiment, the suction component 20 has the same structure as the upper material picking component 11, and is composed of a plurality of vacuum suction cups to suck the inspected material.

[0034] The unloading position 6 includes a material discharge bin 21, an empty material bin 22, and a substandard material bin 23. The specific number is set according to demand. For example, multiple substandard material bins 23 can be set to collect more motors with substandard appearance.

[0035] As an embodiment of the utility model, in addition to the above-mentioned structure, it also includes a silo lifting mechanism 24 for matching the extraction plate 8 and the auxiliary bin 9 for loading. An appropriate number of extraction plates 8 and auxiliary bins 9 are placed at the corresponding silo lifting mechanism 24, so that the extraction plates 8 and auxiliary bins 9 can be lifted up from a low place. After the loading and transporting mechanism 3 takes the materials, the cylinder 26 is installed at the extraction plates 8 and auxiliary bins 9 on the top layer. The cylinder 26 pushes the extraction plates 8 and auxiliary bins 9 on the top layer out of the loading area, and the extraction plates 8 and auxiliary bins 9 fully loaded with materials located below are lifted up, and the above-mentioned process can be repeated to realize cyclic loading.

[0036] When the utility model product is implemented:

[0037] Place the motor to be inspected on the extraction plate, and the vacuum suction cup will suck up the motor on the extraction plate. Then move it to the material table and put down the material. At this time, the lower material picking component on the material table, i.e. the vacuum suction cup, will suck up the material, and the upper lower detection component will detect the inner side and bottom of the motor. After completion, the material table will move the material to the upper detection mechanism, and the camera detection component at the upper detection mechanism will detect the top and outer sides of the motor to complete a comprehensive inspection of the inside and outside. Then the material table will move to the unloading position. At this time, according to the data detected during the inspection, the qualified motor and the unqualified product motor will be placed in the corresponding material discharge extraction tray bin, empty material extraction tray bin, and unqualified material tray bin to complete the inspection of the motor appearance.

[0038] The above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A camera motor appearance inspection machine, comprising a workbench, characterized in that: The workbench is provided with a loading position, a loading and conveying mechanism, an upper detection mechanism, a unloading and conveying mechanism, a unloading position, and a movable lower detection platform; the loading position provides materials for the loading and conveying mechanism; the loading and conveying mechanism includes a first XYZ-axis linear module and an upper material-taking component located at the sliding connection end of the first XYZ-axis linear module; the loading and conveying mechanism conveys the materials taken out by the upper material-taking component to the movable lower detection platform, including a frame, on which a camera detection component for detecting materials on the movable lower detection platform is provided; the movable lower detection platform first detects the materials and then moves to the upper detection mechanism for detection, and after the detection is completed, moves to the unloading and conveying mechanism for unloading.

2. The camera motor appearance inspection machine according to claim 1, characterized in that: The upper material taking component comprises a fixing seat, and a plurality of vacuum suction cups are arranged on the fixing seat.

3. The camera motor appearance inspection machine according to claim 1, characterized in that: The material unloading and handling mechanism comprises a second XYZ axis linear module, and a material suction component for sucking the material on the moving lower detection platform is provided at the sliding connection end of the second XYZ axis linear module.

4. The camera motor appearance inspection machine according to claim 1, characterized in that: The material discharge positions include a material discharge bin, an empty material bin, and a disqualified material bin.

5. A camera motor appearance inspection machine according to any one of claims 1 to 4, characterized in that: The mobile lower detection platform includes a material table, an electric slide, and a lower detection component. The lower detection component is installed on the material table. The material table is connected to the slider of the electric slide. The electric slide is fixed on the workbench. A lower material picking component is provided on the material table. Linear slides are provided on both sides of the material table to cooperate with the workbench.

6. The camera motor appearance inspection machine according to claim 5, characterized in that: It also includes a silo lifting mechanism for matching the loading position with the loading material.

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