Full-automatic lens scrubbing machine

Abstract

The utility model discloses a full-automatic lens scrubbing machine which comprises a scrubbing shell, a guide sliding groove and an ultrasonic generator. A dustproof box is fixedly connected to the front side face of the scrubbing shell, an air pipe is fixedly connected to the middle of the rear side face of the scrubbing shell, an electric heating wire is arranged in an interlayer of the air pipe, exhaust pipes which are evenly distributed are arranged at the top end of the outer surface of the air pipe, the front ends of the exhaust pipes extend into the scrubbing shell, and nozzles are arranged at the front ends of the exhaust pipes; ultrasonic transducers are respectively arranged at the left end and the right end of the bottom wall of the scrubbing shell; the guiding sliding groove is formed in the bottom wall of the scrubbing shell, and a jacking mechanism is arranged on the inner wall of the guiding sliding groove. According to the full-automatic lens scrubbing machine, manual intervention is not needed, full automation can be achieved in the whole cleaning and drying process, manpower resources and time are saved, lenses can be efficiently treated, the influence of human factors on the cleaning and drying process is reduced, and the cleaning efficiency is improved. And the risk of operation errors is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of optical lens equipment, in particular to a full-automatic lens cleaning machine. Background Art

[0002] A lens cleaning machine is a special equipment used to clean and process various types of optical lenses. It can be widely used in optical manufacturing, eyeglass production, photographic equipment, microscopes, telescopes and other fields. The main function of a lens cleaning machine is to thoroughly clean the dirt, grease and other impurities on the surface of the optical lens to maintain the optical quality and performance of the lens. Traditional fully automatic lens cleaning machines usually use ultrasonic technology or spray technology to clean the lenses, and then manually take the cleaned lenses out of the machine and place them in a drying place. There are some problems. Due to the uncontrollability of manual operation, traditional fully automatic lens cleaning machines may affect the cleaning effect and require further processing to achieve the expected drying effect. At the same time, they cannot be fully automated for cleaning and drying, which consumes more human resources. For this reason, we propose a fully automatic lens cleaning machine. Utility Model Content

[0003] The technical problem to be solved by the utility model is to overcome the existing defects and provide a fully automatic lens cleaning machine, which does not require manual intervention and the entire cleaning and drying process can be fully automated, saving human resources and time, being able to efficiently process lenses, reducing the impact of human factors on the cleaning and drying process, reducing the risk of operational errors, and can effectively solve the problems in the background technology.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a fully automatic lens scrubbing machine, comprising a scrubbing shell, a guide slide and an ultrasonic generator;

[0005] Scrubbing shell: a dustproof box is fixedly connected to the front side of the scrubbing shell, an air duct is fixedly connected to the middle of the rear side of the scrubbing shell, an electric heating wire is arranged in the interlayer of the air duct, exhaust ducts are evenly distributed at the top of the outer surface of the air duct, the front ends of the exhaust ducts extend to the inside of the scrubbing shell, nozzles are arranged at the front ends of the exhaust ducts, and ultrasonic transducers are arranged at the left and right ends of the bottom wall of the scrubbing shell;

[0006] Guide chute: It is opened on the bottom wall of the scrubbing shell, and the inner wall of the guide chute is provided with a lifting mechanism, and the front end of the lifting mechanism extends to the outside of the front side of the scrubbing shell;

[0007] Ultrasonic generator: it is arranged on the right side of the scrubbing shell, and the output end of the ultrasonic generator is electrically connected to the input end of the ultrasonic transducer;

[0008] Wherein: it also includes a single chip microcomputer, which is arranged on the front side of the dustproof box, and the output end of the single chip microcomputer is electrically connected to the input end of the ultrasonic generator, and the output end of the single chip microcomputer is electrically connected to the input end of the electric heating wire. Without manual intervention, the entire cleaning and drying process can be fully automated, saving human resources and time, being able to efficiently process lenses, reducing the impact of human factors on the cleaning and drying process, and reducing the risk of operational errors.

[0009] Furthermore, the lifting mechanism includes a lifting plate, a sliding column, a placement groove and an inclined plate. The sliding columns are respectively fixedly connected to the four corners of the bottom wall of the scrubbing shell. The outer surfaces of the four sliding columns are slidably connected to the adjacent corners of a lifting plate. A placement groove is provided on the upper surface of the lifting plate, and an inclined plate is fixedly connected to the middle part of the lower surface of the lifting plate to facilitate the lifting height to float to the surface.

[0010] Furthermore, the lifting mechanism also includes a rotating groove, a slider, a slide groove and a pulley. The bottom end of the slider is slidably connected to the inner wall of the guide slide groove. The left end of the slider is provided with a rotating groove. The interior of the rotating groove is rotatably connected to a pulley through a pin shaft. The outer surface of the pulley is provided with a slide groove. The inner wall of the slide groove is installed in cooperation with the inclined surface of the inclined plate to drive the lifting plate to increase the height.

[0011] Furthermore, the lifting mechanism also includes a motor and a screw rod, the screw rod is rotatably connected between the front and rear inner walls of the scrubbing shell, the outer surface of the screw rod is threadedly connected to the right end of the slider, the motor located in the dustproof box is installed on the front side of the scrubbing shell by bolts, the rear end of the output shaft of the motor is fixedly connected to the front end of the screw rod, the input end of the motor is electrically connected to the output end of the single-chip microcomputer, and the lifting mechanism is electrically driven to operate.

[0012] Furthermore, it also includes a cover, which is hinged to the rear end of the upper surface of the scrubbing shell through a hinge, and the front end of the upper surface of the cover is fixedly connected with a handle to facilitate taking and placing the lens.

[0013] Furthermore, it also includes a fan, which is fixedly connected to the bottom end of the rear side of the scrubbing shell, the air outlet of the fan is connected to the bottom end of the air duct, and the input end of the fan is electrically connected to the output end of the single-chip microcomputer for drying.

[0014] Furthermore, it also includes a water pipe, which is fixedly connected to the upper and lower ends of the left side of the scrubbing shell, and the right end of the water pipe extends to the inside of the scrubbing shell. The front end of the water pipe is provided with a valve to facilitate drainage and water inlet.

[0015] Compared with the prior art, the beneficial effects of the utility model are: the fully automatic lens cleaning machine has the following advantages:

[0016] After the cleaning is completed, the motor is regulated by the single chip microcomputer. The output shaft of the motor rotates to drive the screw to rotate. The screw is connected to the slider through a thread, and then the slider slides in the guide slide groove and moves backward. While the slider moves, the pulley in the rotating groove at the left end of the slider contacts and squeezes the inclined surface of the inclined plate, and then moves upward following the angle of the inclined surface of the inclined plate, driving the lens fixed on the lifting plate to move upward. At the same time, while the lifting plate moves upward, the sliding columns sliding at the four corners are used to limit the position to prevent the lifting plate from shaking when it moves upward, until the pulley is moved to the end of the inclined plate closest to the bottom wall of the scrubbing shell, and then the lifting plate is driven The plate floats to the surface without human intervention, saving human resources and time. At the same time, the single-chip microcomputer controls the operation of the electric heating wire. When the electric heating wire heats the inside of the air duct to a certain temperature, the single-chip microcomputer controls the operation of the fan. The fan heats the airflow through the air duct and then blows it to the lens fixed on the placement slot through the evenly distributed exhaust duct for drying. After drying, the lens is taken out, thus eliminating the need for human intervention. The entire cleaning and drying process can be fully automated, saving human resources and time, being able to efficiently process lenses, improving production efficiency, reducing the impact of human factors on the cleaning and drying process, and reducing the risk of operational errors. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the structure of the utility model;

[0018] Figure 2 It is a schematic diagram of the structure of the utility model in cross section;

[0019] Figure 3 It is a schematic diagram of the structure of the utility model enlarged at A;

[0020] Figure 4 It is a schematic diagram of the structure of the utility model in a front side section;

[0021] Figure 5 It is a schematic structural diagram of the utility model in left side section.

[0022] In the figure: 1 cover, 2 handle, 3 scrubbing shell, 4 dustproof box, 5 single chip microcomputer, 6 lifting mechanism, 601 lifting plate, 602 slide column, 603 motor, 604 screw rod, 605 placement groove, 606 rotating groove, 607 slider, 608 slide groove, 609 pulley, 610 inclined plate, 7 nozzle, 8 exhaust duct, 9 guide slide groove, 10 air duct, 11 electric heating wire, 12 fan, 13 ultrasonic generator, 14 water pipe, 15 ultrasonic transducer. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-5 , This embodiment provides a technical solution: a fully automatic lens scrubbing machine, including a scrubbing housing 3, a guide chute 9 and an ultrasonic generator 13;

[0025] Scrubbing shell 3: The front side thereof is fixedly connected with dustproof box 4, the middle part of the rear side of scrubbing shell 3 is fixedly connected with air duct 10, the interlayer of air duct 10 is provided with electric heating wire 11, the top of the outer surface of air duct 10 is provided with evenly distributed exhaust duct 8, the front end of exhaust duct 8 extends to the inside of scrubbing shell 3, the front end of exhaust duct 8 is provided with nozzle 7, the left and right ends of the bottom wall of scrubbing shell 3 are respectively provided with ultrasonic transducer 15, and also include cover 1, cover 1 is hinged to the rear end of the upper surface of scrubbing shell 3 by hinge, the front end of the upper surface of cover 1 is fixedly connected with handle 2, the cover 1 is opened by handle 2, and also include fan 12, fan 12 is fixedly connected to the bottom end of the rear side of scrubbing shell 3, the air outlet of fan 12 is connected with the bottom end of air duct 10, the input end of fan 12 is electrically connected to the output end of single chip microcomputer 5, and at the same time The operation of the electric heating wire 11 is regulated by the single chip microcomputer 5. When the electric heating wire 11 heats the inside of the air duct 10 to a certain temperature, the operation of the fan 12 is regulated by the single chip microcomputer 5. The fan 12 heats the airflow through the air duct 10 and blows it to the lens fixed on the placement slot 605 through the evenly distributed exhaust pipe 8 for drying. After drying, the lens is taken out, so there is no need for manual intervention. The whole cleaning and drying process can be fully automated, saving human resources and time. The water pipe 14 is also included. The water pipe 14 is fixedly connected to the upper and lower ends of the left side of the scrubbing shell 3. The right end of the water pipe 14 extends to the inside of the scrubbing shell 3. The front end of the water pipe 14 is provided with a valve. The valve of the upper water pipe 14 is opened to connect the external cleaning liquid. The cleaning liquid flows into the inside of the scrubbing shell 3. The used water opens the valve of the lower water pipe 14 and flows out to the outside.

[0026] The guide slide groove 9 is provided on the bottom wall of the scrubbing shell 3. The inner wall of the guide slide groove 9 is provided with a lifting mechanism 6. The front end of the lifting mechanism 6 extends to the outside of the front side of the scrubbing shell 3. The lifting mechanism 6 includes a lifting plate 601, a slide column 602, a placement groove 605 and an inclined plate 610. The slide column 602 is respectively fixedly connected to the four corners of the bottom wall of the scrubbing shell 3. The outer surfaces of the four slide columns 602 are all slidably connected to the adjacent corners of a lifting plate 601. The upper surface of the lifting plate 601 is provided with a placement groove 605. The middle part of the lower surface of the lifting plate 601 is fixedly connected with an inclined plate 610. The lifting mechanism 6 also includes a rotating groove 606, a slider 606, and a rotating groove 607. 07, a slide groove 608 and a pulley 609, the bottom end of the slider 607 is slidably connected to the inner wall of the guide slide groove 9, the left end of the slider 607 is provided with a rotation groove 606, the interior of the rotation groove 606 is rotatably connected to the pulley 609 through a pin shaft, the outer surface of the pulley 609 is provided with a slide groove 608, the inner wall of the slide groove 608 is installed in cooperation with the inclined surface of the inclined plate 610, the lifting mechanism 6 also includes a motor 603 and a screw rod 604, the screw rod 604 is rotatably connected between the front and rear inner walls of the scrubbing shell 3, the outer surface of the screw rod 604 is threadedly connected to the right end of the slider 607, and the motor 603 located in the dustproof box 4 is installed on the scrubbing shell 3 by bolts. The front side of the cleaning housing 3 is cleaned, the rear end of the output shaft of the motor 603 is fixedly connected to the front end of the screw rod 604, the input end of the motor 603 is electrically connected to the output end of the single chip computer 5, and then the lens is fixed on the placement groove 605. When the cleaning is completed, the single chip computer 5 controls the operation of the motor 603, and the output shaft of the motor 603 rotates to drive the screw rod 604 to rotate. The screw rod 604 is threadedly connected to the slider 607, and then the slider 607 slides in the guide slide groove 9 and moves backward. When the slider 607 moves, the pulley 609 in the rotating groove 606 at the left end of the slider 607 contacts and squeezes the inclined surface of the inclined plate 610, and then follows the inclined The angle of the inclined surface of the plate 610 moves upward, driving the lens fixed on the lifting plate 601 to move upward. At the same time, when the lifting plate 601 moves upward, the sliding posts 602 sliding at the four corners can achieve the role of position limitation, preventing the lifting plate 601 from shaking when moving upward, until the pulley 609 is moved to the end of the inclined plate 610 closest to the bottom wall of the scrubbing shell 3, and then driving the lifting plate 601 to float to the surface, without manual intervention, saving human resources and time, being able to efficiently process lenses, improving production efficiency, reducing the influence of human factors on the cleaning and drying process, and reducing the risk of operational errors;

[0027] Ultrasonic generator 13: It is arranged on the right side of the scrubbing housing 3, and then the operation of the ultrasonic generator 13 is controlled by the single chip microcomputer 5, and the ultrasonic generator 13 drives the ultrasonic transducer 15 to operate, and generates tiny bubbles through vibration, thereby generating a strong cleaning effect in the liquid, and the output end of the ultrasonic generator 13 is electrically connected to the input end of the ultrasonic transducer 15;

[0028] The single chip microcomputer 5 is also included, and the single chip microcomputer 5 is arranged on the front side of the dustproof box 4 . The output end of the single chip microcomputer 5 is electrically connected to the input end of the ultrasonic generator 13 , and the output end of the single chip microcomputer 5 is electrically connected to the input end of the electric heating wire 11 .

[0029] The working principle of the fully automatic lens scrubbing machine provided by the utility model is as follows: the cover 1 is opened by the handle 2, and then the lens is fixed on the placement groove 605, the valve of the upper end water pipe 14 is opened to connect the external cleaning liquid, and the cleaning liquid flows into the inside of the scrubbing shell 3, and then the operation of the ultrasonic generator 13 is regulated by the single chip microcomputer 5. The ultrasonic generator 13 generates an electrical signal of a certain frequency, which is converted into mechanical vibration by the ultrasonic transducer 15 and propagates in the cleaning liquid in the scrubbing shell 3 to form a sparse and dense sound wave. When the sound wave reaches a certain intensity, the tiny bubbles (cavitation nuclei) in the liquid It will vibrate under the action of the sound field, and grow and close rapidly. The high-pressure shock wave generated in this process can destroy insoluble dirt and disperse them in the cleaning liquid, thereby producing a strong cleaning effect in the liquid. When the cleaning is completed, the motor 603 is regulated by the single-chip microcomputer 5. The output shaft of the motor 603 rotates to drive the screw rod 604 to rotate. The screw rod 604 is threadedly connected with the slider 607, and then the slider 607 slides in the guide groove 9 and moves backward. When the slider 607 moves, the pulley 609 in the rotating groove 606 at the left end of the slider 607 contacts the inclined surface of the inclined plate 610 and moves backward. The lifting plate 601 is squeezed and then moves upward along with the angle of the inclined surface of the inclined plate 610, driving the lens fixed on the lifting plate 601 to move upward. At the same time, when the lifting plate 601 moves upward, the sliding posts 602 sliding at the four corners are used to limit the position, preventing the lifting plate 601 from shaking when it moves upward, until the pulley 609 is moved to the end of the inclined plate 610 closest to the bottom wall of the scrubbing shell 3, and then the lifting plate 601 is driven to float to the surface, without manual intervention, saving human resources and time. At the same time, the operation of the electric heating wire 11 is controlled by the single-chip microcomputer 5, and the electric heating wire 11 is blown When the inside of the tube 10 is heated to a certain temperature, the fan 12 is regulated to operate through the single chip microcomputer 5. The fan 12 heats the airflow through the air duct 10 and blows it to the lens fixed on the placement groove 605 through the evenly distributed exhaust pipe 8 for drying. After drying, the lens is taken out, so there is no need for manual intervention. The entire cleaning and drying process can be fully automated, saving human resources and time, being able to efficiently process lenses, improving production efficiency, reducing the impact of human factors on the cleaning and drying process, and reducing the risk of operational errors. The used water opens the valve of the water pipe 14 at the lower end and flows out to the outside.

[0030] It is worth noting that the specific model of the single chip microcomputer 5 disclosed in the above embodiment is S7-200, the motor 603 can be selected from D180M-0160030B-E, the electric heating wire 11 is recommended to be selected from Ocr21al6nb, the ultrasonic generator 13 can be selected from CH-1006Z, and the ultrasonic transducer 15 can be selected from GT-N453547-SAG. The single chip microcomputer 5 controls the motor 603, the electric heating wire 11, the ultrasonic transducer 15 and the ultrasonic generator 13 using methods commonly used in the prior art.

[0031] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A fully automatic lens cleaning machine, characterized in that: It comprises a scrubbing shell (3), a guide chute (9) and an ultrasonic generator (13); A scrubbing shell (3): a dustproof box (4) is fixedly connected to the front side thereof, an air duct (10) is fixedly connected to the middle of the rear side of the scrubbing shell (3), an electric heating wire (11) is arranged in the interlayer of the air duct (10), exhaust ducts (8) are evenly distributed at the top of the outer surface of the air duct (10), the front ends of the exhaust ducts (8) extend into the interior of the scrubbing shell (3), the front ends of the exhaust ducts (8) are arranged with nozzles (7), and ultrasonic transducers (15) are respectively arranged at the left and right ends of the bottom wall of the scrubbing shell (3); A guide chute (9) is provided on the bottom wall of the scrubbing housing (3). A lifting mechanism (6) is provided on the inner wall of the guide chute (9). The front end of the lifting mechanism (6) extends to the outside of the front side of the scrubbing housing (3). An ultrasonic generator (13): the ultrasonic generator (13) is arranged on the right side of the scrubbing housing (3), and the output end of the ultrasonic generator (13) is electrically connected to the input end of the ultrasonic transducer (15); The invention further comprises a single chip microcomputer (5), wherein the single chip microcomputer (5) is arranged on the front side of the dustproof box (4), the output end of the single chip microcomputer (5) is electrically connected to the input end of the ultrasonic generator (13), and the output end of the single chip microcomputer (5) is electrically connected to the input end of the electric heating wire (11).

2. The fully automatic lens cleaning machine according to claim 1, characterized in that: The lifting mechanism (6) comprises a lifting plate (601), a sliding column (602), a placement groove (605) and an inclined plate (610); the sliding column (602) is respectively fixedly connected to the four corners of the bottom wall of the scrubbing shell (3); the outer surfaces of the four sliding columns (602) are slidably connected to the adjacent corners of a lifting plate (601); the upper surface of the lifting plate (601) is provided with a placement groove (605); and the middle part of the lower surface of the lifting plate (601) is fixedly connected to the inclined plate (610).

3. The fully automatic lens cleaning machine according to claim 2, characterized in that: The lifting mechanism (6) further comprises a rotating groove (606), a slider (607), a slide groove (608) and a pulley (609); the bottom end of the slider (607) is slidably connected to the inner wall of the guide slide groove (9); a rotating groove (606) is provided at the left end of the slider (607); the interior of the rotating groove (606) is rotatably connected to a pulley (609) via a pin; a slide groove (608) is provided on the outer surface of the pulley (609); and the inner wall of the slide groove (608) is mounted in cooperation with the inclined surface of the inclined plate (610).

4. A fully automatic lens cleaning machine according to claim 3, characterized in that: The lifting mechanism (6) further comprises a motor (603) and a screw rod (604), wherein the screw rod (604) is rotatably connected between the front and rear inner walls of the scrubbing housing (3), the outer surface of the screw rod (604) is threadedly connected to the right end of the slider (607), the motor (603) located in the dustproof box (4) is mounted on the front side of the scrubbing housing (3) by means of bolts, the rear end of the output shaft of the motor (603) is fixedly connected to the front end of the screw rod (604), and the input end of the motor (603) is electrically connected to the output end of the single-chip computer (5).

5. The fully automatic lens cleaning machine according to claim 1, characterized in that: It also comprises a cover (1), which is hinged to the rear end of the upper surface of the scrubbing shell (3) via a hinge, and a handle (2) is fixedly connected to the front end of the upper surface of the cover (1).

6. The fully automatic lens cleaning machine according to claim 1, characterized in that: It also comprises a fan (12), the fan (12) being fixedly connected to the bottom end of the rear side surface of the scrubbing housing (3), the air outlet of the fan (12) being connected to the bottom end of the air duct (10), and the input end of the fan (12) being electrically connected to the output end of the single-chip computer (5).

7. The fully automatic lens cleaning machine according to claim 1, characterized in that: It also comprises a water pipe (14), wherein the water pipe (14) is fixedly connected to the upper and lower ends of the left side of the scrubbing shell (3), the right end of the water pipe (14) extends into the interior of the scrubbing shell (3), and a valve is provided at the front end of the water pipe (14).

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