Vibration boiling separator for purifying chromite sand
By combining vibration conveying and airflow blowing technology in a vibrating boiling separator, the problem that existing screening machines cannot effectively separate chromite ore sand impurities is solved, and more efficient chromite ore sand purification is achieved, reducing equipment vibration and noise , and extends the service life of the equipment.
Patent Information
- Application Number
- CN202421010210.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-10
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-10
AI Technical Summary
The existing vibrating screening machines cannot effectively separate impurities in chromite ore sand, resulting in poor purification effect.
Vibration boiling separator, including a vibration conveying device and an airflow blowing device, drives the conveying tank body and honeycomb plate to vibrate through the blasting fan, and blows the airflow through the through holes on the honeycomb plate to increase wind power separation impurities and combines pressure adjustment. Valve and shock-absorbing rubber springs for improved separation.
It significantly improves the purification effect of chromite ore sand, effectively separates impurities from chromite ore sand, reduces equipment vibration and noise, and extends the service life of honeycomb boards.
Smart Images

Figure CN222241860U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of separation and purification of chromite ore, in particular to a vibration boiling separator for purifying chromite ore. Background Art
[0002] Chromite sand is a special sand for casting. It is a natural spinel mainly composed of chromite. After crushing and screening into a specified particle size, it is suitable for molding (core making) sand. Chromite sand has excellent chilling characteristics in casting, small linear expansion, does not react with other metal oxides, and has good resistance to metal penetration. When used for large carbon steel and manganese steel castings, it can effectively prevent casting defects such as mechanical sand sticking and cracks, and can also promote sequential solidification to ensure the quality of castings. A large amount of waste chromite sand is generated in the casting production process, which cannot be directly reused and must be processed before it can be recycled.
[0003] In the existing old sand regeneration process, screening is often carried out through a vibrating screening machine. The vibrating screening machine generally includes a vibrating body and a vibrating motor installed on the vibrating body. The vibrating motor is fixed to both sides of the vibrating body by bolts. When the vibrating screening machine is working, the chromite ore with a higher density is located in the lower layer during the vibration of the vibrating body and moves forward with the vibration of the vibrating body; the quartz sand and impurities with a relatively lower density are located in the upper layer during the vibration of the vibrating body and move backward with the vibration of the vibrating body, thereby achieving the purification of the chromite ore. However, in actual use, it was found that there are still many impurities in the chromite ore after screening, and simple vibration screening cannot separate the impurities from the chromite ore well.
[0004] Therefore, this field needs a new technical solution to solve the above problems. Summary of the invention
[0005] In order to improve or solve the technical problem that the screening machine in the prior art cannot separate impurities and chromite sand well, the utility model provides a vibration boiling separator for purifying chromite sand. The vibration boiling separator for purifying chromite sand includes: a machine base, including a base and a discharge hopper and a slag hopper installed on the base; a vibration conveying device installed on the base, the vibration conveying device includes a conveying trough body, a vibration motor driving the conveying trough body to vibrate, and a honeycomb plate installed in the conveying trough body; the two ends of the conveying trough body are respectively connected to the discharge hopper and the slag hopper; an airflow boiling device, including a blower, an air duct connected to the blower, and a plurality of branch pipes installed on the air duct, and the end of the branch pipe away from the air duct is arranged below the honeycomb plate; each branch pipe is provided with a pressure regulating valve.
[0006] The utility model discloses a vibrating boiling separator for purifying chromite ore, which includes a machine base, a vibrating conveying device and an airflow boiling device. The machine base includes a base and a discharging hopper and a slag hopper installed on the base. The base is used to install various components. The discharging hopper is used to store the purified chromite ore, and the slag hopper is used to store the separated impurities. The vibrating conveying device includes a conveying trough, a vibrating motor and a honeycomb plate. The honeycomb plate is installed in the conveying trough, and the vibrating motor is installed on both sides of the conveying trough. The vibrating motor drives the conveying trough to vibrate, and then drives the chromite ore above the honeycomb plate to vibrate, thereby separating the chromite ore and impurities. The airflow boiling device includes a blower, an air duct and a branch pipe, one end of which is arranged below the honeycomb plate, and can blow air to the chromite ore through the through holes on the honeycomb plate, so that the impurities in the chromite ore are blown above the chromite ore, further improving the purification effect of the chromite ore. At the same time, the closer to the discharging hopper, the thicker the thickness of the chromite ore, and the greater the wind force required. The pressure regulating valve can adjust the wind pressure in the branch pipe, so as to better separate the chromite sand and impurities. Through the above-mentioned setting, the vibration boiling separator for purifying chromite sand of the utility model can better separate the impurities in the chromite sand by setting the airflow boiling device, thereby improving the purification effect of the chromite sand.
[0007] In the preferred technical solution of the vibrating boiling separator for purifying chromite sand, a shock-absorbing rubber spring is arranged between the conveying trough and the base. Through the above arrangement, the shock-absorbing rubber spring can absorb the vibration and impact energy generated by the conveying trough during operation, reducing the vibration and noise of the equipment.
[0008] In the preferred technical solution of the above-mentioned vibration boiling separator for purifying chromite ore, a compensator is arranged between the blower and the air duct.
[0009] In the preferred technical solution of the above-mentioned vibration boiling separator for purifying chromite ore, a discharge port and a slag discharge port are provided on the conveying trough body, the discharge port is connected to the discharge hopper; the slag discharge port is connected to the slag discharge hopper.
[0010] In the preferred technical solution of the vibrating boiling separator for purifying chromite sand, an intermittent discharging device is arranged at the discharging port, and the intermittent discharging device includes a sand discharging detector for obtaining the state of the discharging port, and a sealing plate for selectively closing the discharging port; the sealing plate is configured to open the discharging port when the discharging port is full. Through the above arrangement, the sand discharging detector is used to detect whether the discharging port is full; when the discharging port is full, the sealing plate moves away from the discharging port, so that the discharging port is opened and the material is discharged from the discharging port.
[0011] In the preferred technical solution of the vibration boiling separator for purifying chromite ore, the intermittent discharging device further includes a fixed plate fixedly connected to the conveying trough body, a sliding plate fixedly connected to the sealing plate, a guide rod connecting the fixed plate and the sliding plate, and an air bag arranged between the fixed plate and the sliding plate; the air bag is configured to push the sliding plate to move toward the discharge port when expanded. Through the above arrangement, the sealing plate is driven to move by the expansion and contraction of the air bag, thereby controlling the opening and closing of the discharge port, which has a simple structure and is easy to use.
[0012] In the preferred technical solution of the vibrating boiling separator for purifying chromite sand, the guide rod has an extension extending from the sliding plate; a return spring abutting against the sliding plate is sleeved on the circumferential outer side of the extension. Through the above arrangement, the arrangement of the return spring can drive the sliding plate to move toward the fixed plate after the airbag contracts, that is, drive the sealing plate away from the discharge port.
[0013] In the preferred technical solution of the above-mentioned vibration boiling separator for purifying chromite ore, it also includes a dust removal feeding device, which includes a dust removal cover arranged above the conveying trough body and a buffer feeding channel installed on the dust removal cover.
[0014] In the preferred technical solution of the vibrating boiling separator for purifying chromite ore, the buffer feed channel is arranged in a bent manner. Through the above arrangement, the chromite ore moves in a bent manner during feeding, which can reduce the impact on the honeycomb panel, thereby extending the service life of the honeycomb panel.
[0015] In the preferred technical solution of the vibration boiling separator for purifying chromite sand, a maintenance observation door is provided on the dust removal cover. Through the above arrangement, the arrangement of the maintenance observation door facilitates the maintenance of the interior of the vibration boiling separator. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings, in which:
[0017] Figure 1 It is a schematic diagram of an embodiment of the utility model of a vibration boiling separator for purifying chromite ore.
[0018] Figure 2 It is a side view of an embodiment of the vibration boiling separator for purifying chromite ore according to the utility model.
[0019] Figure 3 It is a top view of an embodiment of the vibration boiling separator for purifying chromite ore of the utility model.
[0020] Figure 4The utility model is a schematic diagram of a machine base in a vibration boiling separator for purifying chromite ore.
[0021] Figure 5 The utility model is a schematic diagram of a vibration conveying device in a vibration boiling separator for purifying chromite ore.
[0022] Figure 6 The utility model is a top view of a vibration conveying device in a vibration boiling separator for purifying chromite ore.
[0023] Figure 7 The utility model is a schematic diagram of an airflow boiling device in a vibration boiling separator for purifying chromite ore.
[0024] Figure 8 The utility model is a schematic diagram of a dust removal and feeding device in a vibration boiling separator for purifying chromite ore.
[0025] Fig. 9 The utility model is a schematic diagram of an intermittent discharging device in a vibration boiling separator for purifying chromite ore.
[0026] List of reference numerals: 1. base; 11. base; 12. discharge hopper; 13. slag discharge hopper; 2. vibration conveying device; 21. conveying trough; 211. discharge port; 212. slag discharge port; 22. vibration motor; 23. honeycomb panel; 24. shock-absorbing rubber spring; 3. air flow boiling device; 31. blower; 32. air duct; 33. branch pipe; 34. pressure regulating valve; 35. compensator; 4. dust removal and feeding device; 41. dust removal hood; 42. buffer feed channel; 43. maintenance observation door; 44. hood support frame; 5. intermittent discharge device; 51. sand detector; 52. sealing plate; 53. fixed plate; 54. sliding plate; 55. guide rod; 551. extension; 56. air bag; 57. reset spring; 58. air path system. DETAILED DESCRIPTION
[0027] The preferred embodiments of the present invention are described below with reference to the accompanying drawings. It should be understood by those skilled in the art that these embodiments are only used to explain the technical principles of the present invention and are not intended to limit the protection scope of the present invention.
[0028] It should be noted that in the description of the present invention, the terms "upper", "lower", "left", "right", "inner", "outer" and the like indicating directions or positional relationships are based on the directions or positional relationships shown in the drawings, which are only for the convenience of description, and do not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0029] In addition, it should be noted that in the description of the present invention, unless otherwise clearly specified and limited, the terms "installation", "setting", and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, an indirect connection through an intermediate medium, or the internal connection of two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0030] In order to improve or solve the technical problem that the screening machine in the prior art cannot separate impurities and chromite sand well, the utility model provides a vibration boiling separator for purifying chromite sand. The vibration boiling separator for purifying chromite sand comprises: a machine base 1, including a base 11 and a discharge hopper 12 and a slag hopper 13 installed on the base 11; a vibration conveying device 2, installed on the base 11, and including a conveying trough 21, a vibration motor 22 driving the conveying trough 21 to vibrate, and a honeycomb plate 23 installed in the conveying trough 21; the two ends of the conveying trough 21 are respectively connected to the discharge hopper 12 and the slag hopper 13; an airflow boiling device 3, including a blower 31, an air duct 32 connected to the blower 31, and a plurality of branch pipes 33 installed on the air duct 32, and one end of the branch pipe 33 away from the air duct 32 is arranged below the honeycomb plate 23; each branch pipe 33 is provided with a pressure regulating valve 34.
[0031] Figure 1 This is a schematic diagram of an embodiment of a vibration boiling separator for purifying chromite ore of the utility model. Figure 2 It is a side view of an embodiment of the vibration boiling separator for purifying chromite ore of the utility model. Figure 3 1 is a top view of an embodiment of a vibration boiling separator for purifying chromite ore of the utility model. Figure 1 , Figure 2 and Figure 3 As shown, in one or more embodiments, the vibration boiling separator for purifying chromite ore of the utility model includes a machine base 1, a vibration conveying device 2, an airflow boiling device 3, a dust removal feeding device 4 and an intermittent discharging device 5.
[0032] Figure 4 This is a schematic diagram of the base of the vibration boiling separator used for purifying chromite ore in the utility model. Figure 1 and Figure 4 As shown, in one or more embodiments, the machine base 1 includes a base 11 and a discharge hopper 12 and a slag discharge hopper 13 mounted on the base 11. Specifically, the base 11 is mounted on a mounting platform and is in a substantially rectangular frame shape. An angle plate is provided between the base frame and the mounting platform to connect the two. Furthermore, the discharge hopper 12 and the slag discharge hopper 13 are relatively arranged on both sides of the base 11. Based on Figure 4 In the orientation shown, the material discharge hopper 12 is located on the left side of the base frame, and the slag discharge hopper 13 is located on the right side of the base frame.
[0033] Figure 5 This is a schematic diagram of a vibrating conveying device in a vibrating boiling separator for purifying chromite ore of the utility model. Figure 6 This is a top view of the vibrating conveying device in the vibrating boiling separator for purifying chromite ore of the utility model. Figure 5 and Figure 6 As shown, the vibrating conveyor 2 is installed on the base 11. In one or more embodiments, the vibrating conveyor 2 includes a conveying trough 21 installed on the base 11, a vibration motor 22 for driving the conveying trough 21 to vibrate, and a honeycomb panel 23 installed in the conveying trough 21. Specifically, the conveying trough 21 is roughly bucket-shaped, with a long and gentle slope on one side and a short and steep slope on the other side. The long and gentle side is close to the discharge hopper 12, and the short and steep side is close to the slag discharge hopper 13. Based on Figure 5 In the orientation shown, the left side of the conveying trough body 21 is close to the discharge hopper 12, and the right side is close to the slag discharge hopper 13. Further, a discharge port 211 is provided on the left side of the conveying trough body 21, and the discharge port 211 is connected to the discharge hopper 12; a slag discharge port 212 is provided on the right side of the conveying trough body 21, and the slag discharge port 212 is connected to the slag discharge hopper 13. Further, a honeycomb plate 23 is arranged in the conveying trough body 21, and is spaced from the bottom wall of the conveying trough body 21, so that a cavity is formed between the honeycomb plate 23 and the conveying trough body 21. A plurality of small holes are provided on the honeycomb plate 23, and the diameter of the small holes is smaller than the diameter of the chromite ore, so that the chromite ore can be transported and moved on the honeycomb plate 23. Further, two vibration motors 22 are provided, and the two vibration motors 22 are arranged on both sides of the conveying trough body 21. The vibration motor 22 vibrates, driving the conveying trough 21 to vibrate, and then driving the honeycomb plate 23 to vibrate. During the vibration process, the chromite sand with a higher density and the impurities with a lower density are separated into layers. The chromite sand is in the lower layer and moves with the honeycomb plate 23 toward the discharge hopper 12, and the impurities are in the upper layer and move with the honeycomb plate 23 toward the discharge hopper 13. Furthermore, a shock-absorbing rubber spring 24 is provided between the conveying trough 21 and the base 11, and the two ends of the shock-absorbing rubber spring 24 are respectively fixedly connected with the conveying trough 21 and the base 11. Preferably, four shock-absorbing rubber springs 24 are provided, and are respectively close to the four corners of the conveying trough 21.
[0034] Figure 7 This is a schematic diagram of the airflow boiling device in the vibration boiling separator used for purifying chromite ore in the utility model. Figure 1 and Figure 7As shown, in one or more embodiments, the airflow blowing device 3 includes a blower 31, an air duct 32 connected to the blower 31, and a plurality of branch pipes 33 installed on the air duct 32. Specifically, one end of the branch pipe 33 away from the air duct 32 is arranged below the honeycomb plate 23. The airflow blows the honeycomb plate 23 from the blower 31 through the air duct 32 and the branch pipe 33, and blows the chromite sand through the through holes on the honeycomb plate 23, blowing up the impurities in the chromite, so that the impurities are better separated from the chromite sand. Further, each branch pipe 33 is provided with a pressure regulating valve 34, and the pressure regulating valve 34 is used to adjust the size of the wind force of the branch pipe 33. It can be understood that the closer to the discharge hopper 12, the less the number of impurities in the chromite sand, and the chromite sand of the same thickness is heavier, so a greater wind force is required to blow up the impurities in the chromite sand. Furthermore, a compensator 35 is provided between the blower 31 and the air duct 32 , and the compensator 35 is used to absorb vibration and adjust the position to ensure the stability of the airflow boiling device 3 .
[0035] Figure 8 This is a schematic diagram of a dust removal and feeding device in a vibration boiling separator for purifying chromite ore according to the utility model. Figure 1 and Figure 8 As shown, the dust removal and feeding device 4 is installed above the conveying trough body 21. In one or more embodiments, the dust removal and feeding device 4 includes a dust removal cover 41 arranged above the conveying trough body 21 and a buffer feed channel 42 installed on the dust removal cover 41. Specifically, the dust removal cover 41 is fixedly connected to the conveying trough body 21 through a cover body support frame 44. The chromite ore to be purified falls on the honeycomb plate 23 through the buffer feed channel 42 and is then purified. Further, the buffer feed channel 42 is bent. Specifically, the buffer feed is curved in the up and down directions, which can buffer the chromite ore to be purified and prevent damage to the honeycomb plate 23. Further, an inspection and observation door 43 is provided on the dust removal cover 41. Specifically, two inspection and observation doors 43 are provided.
[0036] Fig. 9 This is a schematic diagram of the intermittent discharging device in the vibration boiling separator used for purifying chromite ore in the utility model. Figure 1 and Fig. 9As shown, the intermittent discharging device 5 is arranged at the discharging port 211. In one or more embodiments, the intermittent discharging device 5 includes a sand detector 51 for obtaining the state of the discharging port 211, and a sealing plate 52 for selectively closing the discharging port 211. Specifically, the state of the discharging port 211 includes two states: the discharging port 211 is full and the discharging port 211 is not full. When the discharging port 211 is full, the sealing plate 52 opens the discharging port 211 so that the chromite sand can fall into the discharging hopper 12; when the discharging port 211 is not full, the sealing plate 52 closes the discharging port 211, and the chromite sand cannot fall into the discharging hopper 12. Further, the intermittent discharging device also includes a fixed plate 53 fixedly connected to the conveying trough body 21, a sliding plate 54 fixedly connected to the sealing plate 52, a guide rod 55 connecting the fixed plate 53 and the sliding plate 54, and an air bag 56 arranged between the fixed plate 53 and the sliding plate 54. Specifically, the airbag 56 is connected to the air circuit system 58. When the air circuit system 58 inflates the airbag 56 and the airbag 56 begins to expand, it will push the sliding plate 54 to move, and then push the sealing plate 52 to move toward the discharge port 211, thereby closing the discharge port 211, and the airbag 56 will always provide thrust for the sealing plate 52 when it expands to prevent the chromite sand from pushing the sealing plate 52 away; when the air circuit system 58 inhales, the airbag 56 opens and contracts, and the sealing plate 52 can be pushed away from the discharge port 211 by the chromite sand, thereby opening the discharge. Further, the guide rod 55 has an extension portion 551 extending out of the sliding plate 54, and a return spring 57 that abuts against the sliding plate 54 is sleeved on the circumferential outer side of the extension portion 551. Specifically, when the sliding plate 54 moves toward the discharge port 211 , the return spring 57 contracts. When the airbag 56 contracts, the return spring 57 returns to its original position, thereby pushing the sliding plate 54 to move toward the fixed plate 53 , thereby facilitating the sealing plate 52 to open the discharge port 211 .
[0037] So far, the technical scheme of the present invention has been described in conjunction with the preferred embodiments shown in the accompanying drawings. However, it is easy for those skilled in the art to understand that the protection scope of the present invention is obviously not limited to these specific embodiments. Without departing from the principle of the present invention, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical schemes after these changes or substitutions will fall within the protection scope of the present invention.
Claims
1. A vibrating boiling separator for purifying chromite ore, characterized in that: include: A machine base (1) comprises a base (11) and a material discharge hopper (12) and a slag discharge hopper (13) mounted on the base (11); A vibrating conveying device (2) is installed on the base (11), the vibrating conveying device (2) comprising a conveying trough body (21), a vibrating motor (22) for driving the conveying trough body (21) to vibrate, and a honeycomb plate (23) installed in the conveying trough body (21); two ends of the conveying trough body (21) are respectively connected to the material discharge hopper (12) and the slag discharge hopper (13); The airflow boiling device (3) comprises a blower (31), an air duct (32) connected to the blower (31), and a plurality of branch pipes (33) installed on the air duct (32), wherein one end of the branch pipe (33) away from the air duct (32) is arranged below the honeycomb panel (23); and each branch pipe (33) is provided with a pressure regulating valve (34).
2. The vibrating boiling separator for purifying chromite ore according to claim 1, characterized in that: A shock-absorbing rubber spring (24) is provided between the conveying trough body (21) and the base (11).
3. The vibrating boiling separator for purifying chromite ore according to claim 1, characterized in that: A compensator (35) is provided between the blower (31) and the air duct (32).
4. The vibrating boiling separator for purifying chromite ore according to claim 1, characterized in that: A material discharge port (211) and a slag discharge port (212) are provided on the conveying trough body (21); the material discharge port (211) is connected to the material discharge hopper (12); and the slag discharge port (212) is connected to the slag discharge hopper (13).
5. The vibrating boiling separator for purifying chromite ore according to claim 4, characterized in that: An intermittent discharge device (5) is arranged at the discharge port (211), and the intermittent discharge device (5) comprises a sand discharge detector (51) for obtaining the state of the discharge port (211), and a sealing plate (52) for selectively closing the discharge port (211); the sealing plate (52) is configured to open the discharge port (211) when the discharge port (211) is full of material.
6. The vibrating boiling separator for purifying chromite ore according to claim 5, characterized in that: The intermittent discharging device (5) also includes a fixed plate (53) fixedly connected to the conveying trough body (21), a sliding plate (54) fixedly connected to the sealing plate (52), a guide rod (55) connecting the fixed plate (53) and the sliding plate (54), and an air bag (56) arranged between the fixed plate (53) and the sliding plate (54); the air bag (56) is configured to push the sliding plate (54) to move toward the discharge port (211) when expanded.
7. The vibrating boiling separator for purifying chromite ore according to claim 6, characterized in that: The guide rod (55) has an extension portion (551) extending out of the sliding plate (54); a return spring (57) abutting against the sliding plate (54) is sleeved on the circumferential outer side of the extension portion (551).
8. The vibrating boiling separator for purifying chromite ore according to claim 7, characterized in that: It also comprises a dust removal and feeding device (4), wherein the dust removal and feeding device (4) comprises a dust removal cover (41) arranged above the conveying trough body (21) and a buffer feeding channel (42) installed on the dust removal cover (41).
9. The vibrating boiling separator for purifying chromite ore according to claim 8, characterized in that: The buffer feed channel (42) is arranged in a bent manner.
10. The vibrating boiling separator for purifying chromite ore according to claim 8, characterized in that: The dust removal cover (41) is provided with an inspection and observation door (43).
