Device for adjusting take-up speed of aluminum busbar
By adjusting the winding speed using the second guide wheel and swing arm conversion resistance value in the aluminum busbar wire collection device, the problem of inconsistent strip speed in the aluminum busbar production is solved and product quality is ensured.
Patent Information
- Application Number
- CN202421099805.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-20
AI Technical Summary
During the production process of high-conductive aluminum busbars, due to the smooth surface of the aluminum busbars, there is a deviation in the speed measurement of the winding device, resulting in inconsistent speed of the front and rear strips, resulting in excessive accumulation of strips, sagging and scraping to the equipment or front and rear belts or belts. The material is tight and slippery, or the aluminum busbar is stretched and has a thickness deviation, which affects the product quality.
By setting the second guide wheel, swing arm and linkage gear in the device, the swing angle of the swing arm is converted into a change in the resistance value of the potentiometer, and transmitted to the controller, adjusting the line collection speed of the winding device to make it match the equipment. Rolling speed matching.
It effectively avoids the problem of inconsistent speed of front and rear strips, prevents excessive accumulation of strips, or tightening and slipping, ensures that the thickness of the aluminum busbar remains unchanged, and improves product quality.
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Figure CN222241992U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a device for adjusting the take-up speed of an aluminum busbar. Background Art
[0002] In the production process of high-conductivity aluminum busbars, after one end of the aluminum busbar is produced and output by the front-end extruder, the strip is fed forward during the startup process, and the other end of the aluminum busbar is wound up by the winding device, and the rotation and winding speed of the winding device is given by an encoder pressed on the guide wheel in the middle of the production line. However, due to the relatively smooth surface of the aluminum busbar, there is a certain deviation in the speed measurement, resulting in inconsistent speeds of the front and rear strips. There will be too much strip accumulation and sag, scraping the equipment, or the front and rear strips will be tightened and slip, or the aluminum busbar will be stretched and the thickness will deviate, resulting in unqualified products. Utility Model Content
[0003] The utility model improves the above-mentioned problem, that is, the technical problem to be solved by the utility model is to provide a device for adjusting the take-up speed of the aluminum busbar, which has a simple structure and is easy to use. By converting the swing angle of the second guide wheel and the swing arm into the resistance value change of the potentiometer, the problem of inconsistent speed of the front and rear strips is solved, thereby improving product quality.
[0004] The utility model is constructed as follows: it includes a base and a first guide wheel arranged on the upper side of the base, a swingable swing arm is arranged in the middle of the base, a second guide wheel is arranged on the side of the swing arm away from the first guide wheel, the aluminum busbar is guided and transported through the first guide wheel and the second guide wheel, a linkage gear is arranged at the rear of the other side of the swing arm, a potentiometer is arranged below the linkage gear, and the potentiometer gear of the potentiometer is meshed with the linkage gear.
[0005] Furthermore, a cylinder is arranged above the swing arm, the upper end of the cylinder is connected to the base, and the lower end of the cylinder is connected to the swing arm.
[0006] Furthermore, a side of the swing arm close to the first material guide is connected to the linkage gear via a fixed shaft, and the fixed shaft passes through the base and rotates with the base.
[0007] Furthermore, U-shaped grooves are arranged on the outer peripheries of the first guide wheel and the second guide wheel.
[0008] Compared with the prior art, the utility model has the following beneficial effects: the device has a simple structure, reasonable design and is easy to use. When the front end extruder of the equipment conveys the aluminum mother strip forward, and the winding device at the rear end is driven by a motor to wind up the aluminum mother strip of the production number, if there is a speed difference between the winding device and the rolling speed of the equipment, the second guide wheel will swing up and down to adapt to the adjustment. In the process of the second guide wheel swinging up and down, the swing of the swing arm drives the linkage gear behind the swing arm to rotate, and the linkage gear drives the gear of the potentiometer to rotate, thereby adjusting the resistance value of the potentiometer. The change in the resistance value of the potentiometer will be transmitted to the controller of the equipment, thereby adjusting the winding speed of the winding device, so that the winding device matches the rolling speed of the equipment, thereby avoiding the problem of inconsistent speeds of the front and rear strips, preventing the accumulation of too much strip and drooping to scrape the equipment, or the front and rear strips are tightened and slip, or the aluminum mother bar is stretched and the thickness deviation is large and unqualified. BRIEF DESCRIPTION OF THE DRAWINGS
[0009] Figure 1 The structure of the embodiment of the utility model is shown in FIG. Figure 1 ;
[0010] Figure 2 The structure of the embodiment of the utility model is shown in FIG. Figure 2 . DETAILED DESCRIPTION
[0011] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0012] Example: Figure 1~2 As shown, in this embodiment, a device for adjusting the winding speed of the aluminum busbar is provided, including a base 5 and a first guide wheel 1 arranged on the upper side of the base, a swingable swing arm 4 is arranged in the middle of the base, a second guide wheel 2 is arranged on the side of the swing arm away from the first guide wheel, the second guide wheel is pressed against the surface of the aluminum busbar 9, and the aluminum busbar is guided and transported through the upper surface of the first guide wheel and the lower surface of the second guide wheel, a linkage gear 6 is arranged at the rear of the other side of the swing arm, a potentiometer 8 is arranged below the linkage gear, and the potentiometer gear 7 of the potentiometer is meshed with the linkage gear.
[0013] The base is in an inverted U shape.
[0014] The above-mentioned first guide wheel and second guide wheel are used to limit the conveying direction of the aluminum busbar so that the aluminum busbar 9 remains on the center line; the first guide wheel and the second guide wheel themselves are both rotatable, the first guide wheel is installed on the base, and the second guide wheel is installed on the swing arm. During the production process, if the speed difference between the aluminum busbar winding device and the equipment rolling the aluminum busbar changes, the second guide wheel will swing up and down to adjust and adapt.
[0015] In the embodiment of the utility model, a cylinder 3 is arranged above the swing arm, the non-working end of the cylinder is hinged to the base, and the working end of the cylinder is hinged to the middle part of the swing arm.
[0016] A cylinder is installed in the middle of the swing arm connected to the second guide wheel, and the cylinder base is installed on the base to apply a certain pressure to the second guide wheel so that it is pressed tightly against the aluminum busbar, so that the aluminum busbar will not fall out of the U-shaped groove of the second guide wheel during the swinging process.
[0017] In an embodiment of the utility model, the side of the swing arm close to the first material guide is connected to the linkage gear via a fixed shaft, and the fixed shaft passes through the base and rotates with the base.
[0018] In the embodiment of the utility model, U-shaped grooves are arranged on the outer circumferences of the first guide wheel and the second guide wheel.
[0019] In the embodiment of the utility model, when working: the front end extruder of the equipment conveys the aluminum busbar strip forward, and the winding device at the rear end is driven by a motor to wind up the aluminum busbar of the production number. If there is a speed difference between the winding device and the rolling speed of the equipment, the second guide wheel will swing up and down to adapt and adjust. In the process of the second guide wheel swinging up and down, the swing of the swing arm drives the linkage gear to rotate, and the linkage gear drives the gear of the potentiometer to rotate, thereby adjusting the resistance value of the potentiometer. The change in the resistance value of the potentiometer will be transmitted to the controller of the equipment, thereby adjusting the winding speed of the winding device to match the rolling speed of the winding device with the equipment, thereby avoiding the problem of inconsistent speeds of the front and rear strips, preventing the accumulation of too much strip and sagging to scrape the equipment, or preventing the front and rear strips from slipping due to tension, or the problem of large thickness deviation of the stretched aluminum busbar being unqualified.
[0020] The utility model converts the swing angle into a resistance value, and adjusts the wire-reeling speed of the winding device through the feedback resistance value change in the program, so that the wire-reeling device matches the rolling speed.
[0021] Unless otherwise stated, any technical solution disclosed in the above utility model, if it discloses a numerical range, then the disclosed numerical range is a preferred numerical range. Any technician in the field should understand that the preferred numerical range is only a numerical value with a more obvious technical effect or representative value among many feasible numerical values. Since there are too many numerical values to be exhaustive, the utility model discloses only some numerical values to illustrate the technical solution of the utility model, and the numerical values listed above should not constitute a limitation on the scope of protection of the utility model.
[0022] If the words "first", "second" and so on are used in this article to limit components, those skilled in the art should know that the use of "first" and "second" is only for the convenience of description to distinguish the components. Unless otherwise stated, the above words have no special meaning.
[0023] At the same time, if the above-mentioned utility model discloses or involves components or structural parts that are fixedly connected to each other, then, unless otherwise stated, the fixed connection can be understood as: a detachable fixed connection (for example, connected by bolts or screws), and can also be understood as: a non-detachable fixed connection (for example, riveting, welding). Of course, the mutual fixed connection can also be replaced by an integrated structure (for example, manufactured by one-piece molding using a casting process) (except when it is obviously impossible to use an one-piece molding process).
[0024] In addition, unless otherwise stated, the terms used to indicate positional relationships or shapes in any of the technical solutions disclosed in the above utility model include states or shapes that are approximate, similar or close thereto.
[0025] Any component provided by the utility model can be assembled from multiple separate components, or can be a separate component manufactured by an integrated molding process.
[0026] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the relevant field should understand that the specific implementation methods of the utility model can still be modified or some technical features can be replaced by equivalents without departing from the spirit of the technical solution of the utility model, which should be included in the scope of the technical solution for protection of the utility model.
Claims
1. A device for adjusting the take-up speed of an aluminum busbar, characterized in that: It includes a base and a first guide wheel arranged on the upper side of the base, a swingable swing arm is arranged in the middle of the base, a second guide wheel is arranged on the side of the swing arm away from the first guide wheel, the aluminum busbar is guided and transported by the first guide wheel and the second guide wheel, a linkage gear is arranged at the rear of the other side of the swing arm, a potentiometer is arranged below the linkage gear, and the potentiometer gear of the potentiometer is meshed with the linkage gear.
2. The device for adjusting the aluminum busbar take-up speed according to claim 1, characterized in that: A cylinder is arranged above the swing arm, the upper end of the cylinder is connected to the base, and the lower end of the cylinder is connected to the swing arm.
3. The device for adjusting the aluminum busbar take-up speed according to claim 1, characterized in that: The side of the swing arm close to the first material guide is connected to the linkage gear via a fixed shaft, and the fixed shaft penetrates the base and rotates with the base.
4. The device for adjusting the aluminum busbar take-up speed according to claim 1, characterized in that: The first guide wheel and the second guide wheel are both provided with U-shaped grooves on their outer circumferences.
Citation Information
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