Machining jig for correcting planeness of large-size product

By adopting a curved design of plane grooves and blocks in the machining fixture, combined with the lifting drive parts and cooling system, the problem of the mold cavity temperature affecting the flatness of the product is solved, and the molding quality and stability of large-sized products are improved.

CN222242004UActive Publication Date: 2024-12-27DONGGUAN DONGYUN MAGNESIUM CO LTD
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Patent Information

Application Number
CN202323629779.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-29
Publication Date
2024-12-27
Estimated Expiration
2033-12-29

AI Technical Summary

Technical Problem

In the prior art, during the processing of large-sized products, the mold cavity temperature affects the flatness of the product, resulting in poor molding quality and insufficient stability of the upper mold, making it difficult to ensure the accuracy of the flatness.

Method used

A machining fixture including upper and lower dies is designed, with lifting drive parts and support base. The surface grooves and flat blocks are matched by arc-designed planes to ensure that the upper and lower dies are closely attached, and combined with the cooling system to reduce the product. Deformation, suitable for mold installation of different sizes.

Benefits of technology

It realizes the planarity correction of large-sized products under high temperature conditions, improves molding quality, ensures the consistency and stability of the products, and is suitable for processing needs of different sizes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of processing jigs, in particular to a processing jig for correcting the flatness of a large-size product, which comprises a die and a driving mechanism for driving the die to open and close, the die comprises an upper die and a lower die, the upper die is provided with a top die cavity, the lower die is provided with a bottom die cavity, and the bottom die cavity comprises a plane groove. The top mold cavity comprises a plane block matched with the plane groove, and the plane block has a radian; the driving mechanism comprises a lifting driving piece for driving the upper die to move longitudinally; during machining, the upper die is driven by the lifting driving part to continuously get close to the lower die, die assembly is achieved, after die assembly, the upper die is driven by the lifting driving part to be always tightly attached to the lower die, and it can be guaranteed that the flatness of a formed product meets the requirement; in addition, the plane groove of the top die cavity has a certain radian, and the bottom die cavity has a plane block with a radian, so that when a large-size product is formed, the deformation degree of the product can be reduced in cooperation with high temperature, the flatness of the product is further corrected, and the product quality is better.
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Description

Technical Field

[0001] The utility model relates to the technical field of processing jigs, in particular to a processing jig for correcting the flatness of large-size products. Background Art

[0002] In the prior art, when processing a plate, there are mainly the following fixing methods: fixing by supporting the side, pressing the surroundings with a pressure plate, fixing by sucking a magnetic disk, or fixing with a suction cup.

[0003] The utility model with patent number CN208019849U provides a jig for efficient mold parts processing, including a horizontally arranged base plate, fixed ear plates are horizontally arranged at both ends of the base plate, first countersunk holes are opened on the top surfaces of the two fixed ear plates, locking bolts are arranged in the first countersunk holes, and the threaded ends of the locking bolts are arranged on the frame, a base is arranged directly above the base plate, a first baffle is arranged in a notch opened on one side of the base, a second countersunk hole is opened on the outer side of the first baffle, a locking screw is arranged in the second countersunk hole, and the threaded end of the locking screw is arranged in a threaded hole on the side of the base, a second baffle and a third baffle are arranged on one side of the top surface of the base, and the second baffle and the third baffle are arranged closely, and a plurality of mounting grooves with circular cross-sections are evenly opened on the top surface of the base.

[0004] In the existing technical solutions, after the upper mold is pressed against the lower mold, its stability is poor, and the temperature of the mold cavity during processing is likely to affect the flatness of the product molding, resulting in poor product processing quality. Utility Model Content

[0005] The utility model aims to provide a processing jig for correcting the flatness of large-sized products in view of the deficiencies of the prior art.

[0006] To achieve the above purpose, the technical solution of the utility model is as follows:

[0007] A processing jig for correcting the flatness of large-sized products comprises a mold and a driving mechanism for driving the mold to open and close, the mold comprises an upper mold and a lower mold, the upper mold is formed with a top mold cavity, the lower mold is formed with a bottom mold cavity, the bottom mold cavity comprises a plane groove, the plane groove has an arc, the top mold cavity comprises a plane block that cooperates with the plane groove, the plane block has an arc; the driving mechanism comprises a lifting driving member that drives the upper mold to move longitudinally; the lifting driving member is provided with a pair of connecting plates that can move longitudinally, the bottom of the connecting plate is connected to the top surface of the upper mold, a connecting block is provided between the two connecting plates, and the distance between the two connecting plates can be adjusted.

[0008] Furthermore: the driving mechanism also includes a supporting base for supporting the lower mold, and the mold is installed on the supporting base so that its lateral position can be adjusted.

[0009] Furthermore: a track groove is formed on the support base along its length direction, and a sliding block that slides with the track groove is installed at the bottom of the lower mold.

[0010] Further: a supporting column is installed on the top of the supporting base, a laterally arranged driving plate is installed on the top of the supporting column, the lifting driving component is a lifting cylinder installed on the driving plate, and the driving end of the lifting cylinder is transmission-connected to the connecting plate.

[0011] Furthermore: the driving plate is provided with a guide hole, a guide sleeve is installed in the guide hole, a guide rod is installed on the top of the connecting plate, and the guide rod can move along the axial direction of the guide sleeve.

[0012] Furthermore: the driving plate is also provided with a driving hole, a lifting rod is installed at the driving end of the lifting cylinder, the lifting rod passes through the driving hole, and the end of the lifting rod is connected to the connecting block.

[0013] Furthermore: a limiting sleeve with an outer diameter larger than that of the guide sleeve is installed on the top of the guide rod.

[0014] Furthermore: a wedge block is formed at the bottom of the guide rod, and a transversely arranged wedge groove is formed at the top of the connecting plate. The wedge block can move laterally in the wedge groove, and limit blocks are installed at both ends of the wedge groove to prevent the wedge block from detaching.

[0015] Furthermore: a finger cylinder is installed at the bottom of the connecting plate, and two driving ends of the finger cylinder are respectively installed with clamping splints, and the clamping splints are connected to the connecting plate.

[0016] Furthermore: the support base is also equipped with a cooling pipe for discharging the coolant.

[0017] The beneficial effects of the utility model are as follows: during processing, the upper mold is driven by the lifting drive member to continuously approach the lower mold to achieve mold closing. After mold closing, the upper mold is always kept in close contact with the lower mold by the lifting drive member, which can ensure that the flatness of the molded product meets the requirements; in addition, the planar groove of the top mold cavity has a certain curvature, and correspondingly, the bottom mold cavity has a planar block with a curvature. When molding large-sized products, combined with high temperature, the deformation of the product can be reduced, and its flatness can be further corrected, and the product quality is better. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the structure of the processing fixture.

[0019] Figure 2 This is a structural diagram of the processing fixture from another perspective, with the mold hidden.

[0020] Figure 3 It is a schematic diagram of the cross-sectional structure of the mold.

[0021] Figure 4 for Figure 1 A partial enlarged view of the .

[0022] Reference numerals include:

[0023] 1-Mold,

[0024] 11-upper mold, 12-lower mold, 13-top mold cavity, 14-bottom mold cavity, 15-plane groove, 16-plane block,

[0025] 17-track groove, 18-sliding block, 19-limiting seat,

[0026] 2-Lifting drive parts,

[0027] 21-support base, 22-support column, 23-drive plate, 24-lifting cylinder, 25-guide hole,

[0028] 26-guide sleeve, 27-guide rod, 28-drive hole, 29-lifting rod,

[0029] 3-Connection block,

[0030] 31-connecting plate, 32-wedge block, 33-wedge groove, 34-limiting block, 35-finger cylinder,

[0031] 36- clamping plate, 37- cooling pipe, 38- limiting sleeve. DETAILED DESCRIPTION

[0032] The utility model is described in detail below with reference to the accompanying drawings.

[0033] like Figure 1-4 As shown, a processing jig for correcting flatness of large-sized products includes a mold 1 and a driving mechanism for driving the mold 1 to open and close the mold. The mold 1 includes an upper mold 11 and a lower mold 12. The upper mold 11 is formed with a top mold cavity 13, and the lower mold 12 is formed with a bottom mold cavity 14. The top mold cavity 13 includes a plane groove 15, and the plane groove 15 has an arc. The bottom mold cavity 14 includes a plane block 16 that cooperates with the plane groove 15, and the plane block 16 has an arc. The driving mechanism includes a lifting drive member 2 that drives the upper mold 11 to move longitudinally.

[0034] During processing, the upper mold 11 is driven by the lifting drive member 2 to continuously approach the lower mold 12 to achieve mold closing. After mold closing, the upper mold 11 is always kept in close contact with the lower mold 12 by the lifting drive member 2, which can ensure that the flatness of the molded product meets the requirements; in addition, the planar groove 15 of the top mold cavity 13 has a certain curvature, and correspondingly, the bottom mold cavity 14 has a curved planar block 16. When molding large-sized products, combined with the high temperature in the top mold cavity 13 and the bottom mold cavity 14, the probability of product deformation can be reduced, and its flatness can be further corrected, and the product quality is better.

[0035] Furthermore, the lifting drive member 2 is provided with a pair of connecting plates 31 which can move longitudinally, the bottom of the connecting plate 31 is connected to the top surface of the upper mold 11, a connecting block 3 is provided between the two connecting plates 31, and the distance between the two connecting plates 31 can be adjusted; the two connecting plates 31 are connected to the upper mold 11 at the same time, which increases the contact area and further improves the connection stability. By changing the distance between the two connecting plates 31 through the connecting block 3, upper molds 11 of different sizes can be connected, and the adaptability is better.

[0036] The driving mechanism further includes a support base 21 for supporting the lower mold 12. The mold 1 is mounted on the support base 21 so that its horizontal position can be adjusted. The support base 21 is formed with a track groove 17 along its length, and a sliding block 18 that slidably cooperates with the track groove 17 is mounted at the bottom of the lower mold 12. After the mold 1 is placed on the support base 21, the position of the mold 1 can be adjusted by the sliding cooperation of the sliding block 18 and the track groove 17, so that the connecting plate 31 is longitudinally aligned with the mold 1.

[0037] The track groove 17 is also slidably mounted with a limit seat 19. After the position of the mold 1 is adjusted, the limit seat 19 moves to both sides of the mold 1 to prevent the mold 1 from shifting and ensure that the connection plate 31 and the mold 1 are vertically aligned.

[0038] A supporting column 22 is installed on the top of the supporting base 21, and a transversely arranged driving plate 23 is installed on the top of the supporting column 22. The lifting driving component is a lifting cylinder 24 installed on the driving plate 23. The driving end of the lifting cylinder 24 is transmission-connected to the connecting plate 31. Driven by the lifting cylinder 24, the upper mold 11 can move longitudinally to realize mold opening and closing.

[0039] The driving plate 23 is provided with a guide hole 25, in which a guide sleeve 26 is installed. A guide rod 27 is installed on the top of the connecting plate 31. The guide rod 27 can move along the axial direction of the guide sleeve 26. Through the sliding cooperation between the guide rod 27 and the guide sleeve 26, the linear movement stability of the upper mold 11 can be further improved.

[0040] The driving plate 23 is also provided with a driving hole 28, and a lifting rod 29 is installed at the driving end of the lifting cylinder 24. The lifting rod 29 passes through the driving hole 28, and the end of the lifting rod 29 is connected to the connecting block 3. The lifting rod 29 of the lifting cylinder 24 moves in the vertical direction and moves longitudinally from the driving hole 28, thereby driving the connecting block 3 to move up and down, and the connecting plate 31 connected to the connecting block 3 to move up and down, thereby realizing the closing and opening of the upper mold 11.

[0041] A limiting sleeve 38 having an outer diameter greater than that of the guiding sleeve 26 is installed on the top of the guiding rod 27 , and the limiting sleeve 38 prevents the guiding rod 27 from falling off from the guiding hole 25 .

[0042] A wedge block 32 is formed at the bottom of the guide rod 27, and a transversely arranged wedge groove 33 is formed on the top of the connecting plate 31. The wedge block 32 can move laterally in the wedge groove 33, and limit blocks 34 are installed at both ends of the wedge groove 33 to prevent the wedge block 32 from detaching; through the sliding cooperation of the wedge block 32 and the wedge groove 33, the connection position of the connecting plate 31 and the guide rod 27 can be adjusted, so that the distance of the connecting plate 31 is adjustable, and for the connection of molds 1 of different sizes, the connection stability between the upper mold 11 and the connecting plate 31 is better.

[0043] Preferably, a finger cylinder 35 is installed at the bottom of the connecting plate 31, and clamping plates 36 are respectively installed at the two driving ends of the finger cylinder 35. The clamping plates 36 are connected to the connecting plate 31. Under the drive of the finger cylinder 35, the distance between the two connecting plates 31 changes accordingly.

[0044] The support base 21 is also equipped with a cooling pipe 37 for discharging coolant; when the mold 1 needs to be cooled, the coolant can be sprayed onto the surface of the mold 1 for rapid cooling.

[0045] In summary, it can be seen that the utility model has the above-mentioned excellent characteristics, which can enhance the performance unprecedented in the prior art and become a product with great practical value.

[0046] The above contents are only preferred embodiments of the present invention. For ordinary technicians in this field, according to the concept of the present invention, there will be changes in the specific implementation methods and application scopes. The contents of this specification should not be understood as limiting the present invention.

Claims

1. A processing jig for correcting the flatness of large-sized products, comprising a mold and a driving mechanism for driving the mold to open and close, the mold comprising an upper mold and a lower mold, the upper mold forming a top mold cavity, the lower mold forming a bottom mold cavity, characterized in that: The bottom mold cavity includes a planar groove with an arc, and the top mold cavity includes a planar block that cooperates with the planar groove, and the planar block has an arc; the driving mechanism includes a lifting driving member that drives the upper mold to move longitudinally; the lifting driving member is provided with a pair of connecting plates that can move longitudinally, the bottom of the connecting plate is connected to the top surface of the upper mold, a connecting block is provided between the two connecting plates, and the distance between the two connecting plates can be adjusted.

2. The processing jig for correcting the flatness of large-size products according to claim 1 is characterized in that: The driving mechanism further comprises a supporting base for supporting the lower die, and the die is mounted on the supporting base so that its lateral position can be adjusted.

3. A processing jig for correcting flatness of large-size products according to claim 2, characterized in that: The support base is formed with a track groove along its length direction, and a sliding block that slidably cooperates with the track groove is installed at the bottom of the lower mold.

4. A processing jig for correcting flatness of large-size products according to claim 3, characterized in that: A supporting column is installed on the top of the supporting base, and a transversely arranged driving plate is installed on the top of the supporting column. The lifting driving member is a lifting cylinder installed on the driving plate, and the driving end of the lifting cylinder is drivingly connected to the connecting plate.

5. A processing jig for correcting flatness of large-size products according to claim 4, characterized in that: The driving plate is provided with a guide hole, a guide sleeve is installed in the guide hole, a guide rod is installed on the top of the connecting plate, and the guide rod can move along the axial direction of the guide sleeve.

6. A processing jig for correcting flatness of large-size products according to claim 5, characterized in that: The driving plate is also provided with a driving hole, and a lifting rod is installed at the driving end of the lifting cylinder. The lifting rod passes through the driving hole, and the end of the lifting rod is connected to the connecting block.

7. A processing jig for correcting flatness of large-size products according to claim 6, characterized in that: A limiting sleeve with an outer diameter larger than that of the guide sleeve is installed on the top of the guide rod.

8. The processing jig for correcting the flatness of large-size products according to claim 7 is characterized by: A wedge block is formed at the bottom of the guide rod, and a transversely arranged wedge groove is formed at the top of the connecting plate. The wedge block can move transversely in the wedge groove, and limit blocks are installed at both ends of the wedge groove to prevent the wedge block from detaching.

9. A processing jig for correcting flatness of large-size products according to claim 8, characterized in that: A finger cylinder is installed at the bottom of the connecting plate, and clamping plates are installed at two driving ends of the finger cylinder respectively, and the clamping plates are connected to the connecting plate.

10. The processing jig for correcting the flatness of large-size products according to claim 2 is characterized by: The support base is also provided with a cooling pipe for discharging the coolant.