Plate rolling machine with guide structure
By introducing a belt guide structure design into the plate rolling machine, the transmission mechanism and adjustment mechanism are used to achieve synchronous movement of the guide roller and material and precise adjustment of the gap, the problems of the existing plate rolling machine in precision adjustment and material guidance are solved, and the problems of the existing plate rolling machine in precision adjustment and material guidance are improved. The processing accuracy and stability are achieved, adapt to the processing requirements of different materials, and improve product quality and performance.
Patent Information
- Application Number
- CN202421054288.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-15
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-15
AI Technical Summary
The existing rolling machines have problems of precision adjustment and inaccurate material guidance during the processing process, resulting in reduced processing accuracy, inconsistent product size or shape deviation, and cannot adapt to the requirements of different materials, affecting product quality and performance.
A plate rolling machine with a guide structure is designed, adopting a structure including a bracket, a transmission mechanism, an adjustment mechanism and a sliding groove. By controlling the coordination of the transmission mechanism and the adjustment mechanism through the drive motor and the knob, the synchronous movement of the guide roller and the material is realized and Accurate adjustment of gaps to adapt to the thickness and strength of different materials.
It improves processing accuracy and stability, ensures product dimensional consistency and shape accuracy, adapts to the processing requirements of different materials, and enhances product quality and performance.
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Figure CN222242083U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plate rolling machines, in particular to a plate rolling machine with a guide structure. Background Art
[0002] Plate rolling machine is a kind of equipment that uses working rollers to bend and shape sheet materials. It can form parts of different shapes such as cylindrical parts and conical parts. It is a very important processing equipment. The working principle of the plate rolling machine is to use external forces such as hydraulic pressure and mechanical force to move the working rollers, so as to bend or roll the sheet materials. According to the rotation movement and position change of working rollers of different shapes, oval parts, arc parts, cylindrical parts and other parts can be processed;
[0003] However, the existing plate rolling machines still have certain defects. There are some problems with precision adjustment and material guidance during the processing of the plate rolling machines. If the adjustment system is inaccurate or unreliable, the precise gap adjustment cannot be achieved, and the processing accuracy may decrease, which may lead to inconsistent product sizes or shape deviations, affecting product quality. The properties, thicknesses and strengths of different materials are different. If the plate rolling machine cannot adapt to the requirements of different materials, such as being unable to adjust the appropriate gap or guiding force, it may lead to difficulties in material processing, which may cause material deformation, damage or uneven processing, affecting product quality and performance. In view of this, we propose a plate rolling machine with a guide structure to solve the existing problems. Utility Model Content
[0004] The purpose of the utility model is to provide a plate rolling machine with a guide structure to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a plate rolling machine with a guide structure, comprising a bracket, a transmission mechanism, an adjustment mechanism, a sliding groove and a sliding block, a mounting frame is symmetrically arranged on the upper side of the bracket, and sliding grooves are opened on both sides of the mounting frame, and sliding blocks are arranged in the sliding grooves, a second threaded rod is arranged through the top of the mounting frame, a second knob is arranged on the second threaded rod, and the second threaded rod is movably connected to the sliding block on the side away from the second knob;
[0006] The bracket is provided with a gear-driven transmission mechanism on one side of the mounting frame, and an adjustment mechanism is provided between the mounting frames, a guide roller is provided on the adjustment mechanism, and the adjustment mechanism and the transmission mechanism cooperate with each other, and a pressure roller is provided between the sliding blocks.
[0007] Preferably, the transmission mechanism includes a driving motor, a driving wheel, a transmission belt, a driven wheel, a synchronous wheel and a transmission frame. The transmission frame is arranged on one side of the bracket, and the driving motor is arranged at the bottom of the transmission frame. The output end of the driving motor is fixedly connected to the driving wheel. The driven wheel is arranged in the transmission frame on one side of the mounting frame, and the driving wheel and the driven wheel cooperate with each other through the transmission belt.
[0008] Preferably, the adjustment mechanism includes a guide groove, a guide block, an adjustment block, an adjustment groove, a bearing seat, a guide rail, a rotating shaft, a first threaded rod and a first knob, the surface of the mounting frame is obliquely provided with guide grooves on both sides of the sliding groove, and the mounting frame is provided with an adjustment groove below the sliding groove, an adjustment block is provided in the adjustment groove, the adjustment block has a trapezoidal structure, and guide rails are provided on both sides of the adjustment block.
[0009] Preferably, a guide roller is provided in the guide groove, a guide block is provided in the guide groove, a groove is provided on one side of the guide block, and the groove and the guide rail cooperate with each other, a rotating shaft is provided at the bottom of the adjustment block, and a first threaded rod is provided on the rotating shaft.
[0010] Preferably, a bearing seat is embedded in the bottom of the mounting frame, and a threaded structure is formed inside the bearing seat. The bearing seat and the first threaded rod cooperate with each other, and a first knob is provided on one side of the first threaded rod.
[0011] Preferably, a synchronous wheel is arranged in the transmission frame on one side of the guide roller, the gears between the synchronous wheel and the driven wheel are meshed with each other, and the guide roller and the pressure roller cooperate with each other.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] 1. The machine works by controlling the drive motor. The drive motor provides power, which is transmitted to the transmission belt through the driving wheel. The transmission belt transmits the power to the driven wheel. When the driven wheel rotates, the synchronous wheel will rotate accordingly, thereby ensuring the synchronous movement of the guide roller and the driven wheel. The power of the drive motor can be effectively transmitted to other parts of the plate rolling machine to ensure its normal operation. The use of the synchronous wheel can ensure the synchronous movement of the guide roller and the material, thereby improving the processing accuracy and stability.
[0014] 2. By turning the first knob, the first threaded rod moves up and down in the bearing seat, thereby changing the position of the adjusting block, and guide rails are arranged on both sides of the adjusting block, and the guide rails cooperate with the grooves. When the adjusting block moves upward, the guide block moves in the guide groove, so that the gap between the guide roller and the material becomes smaller, and a tighter guidance can be achieved. When the adjusting block moves downward, the gap becomes larger and the guide is loosened. In this way, precise adjustments can be made as needed to adapt to the processing requirements of different materials, and the second knob is manually turned to rotate, thereby driving the sliding block to move vertically in the sliding groove, thereby adjusting the distance between the pressure roller and the guide roller, which can be adjusted according to the thickness of the plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 It is a structural schematic diagram of the transmission mechanism in the utility model;
[0017] Figure 3 It is a structural schematic diagram of the adjustment mechanism in the utility model;
[0018] Figure 4 It is a schematic diagram of the internal structure of the regulating mechanism in the utility model.
[0019] In the figure: 1. bracket; 2. transmission mechanism; 201. driving motor; 202. driving wheel; 203. transmission belt; 204. driven wheel; 205. synchronous wheel; 206. transmission frame; 3. adjustment mechanism; 301. guide groove; 302. guide block; 303. adjustment block; 304. adjustment groove; 305. bearing seat; 306. guide rail; 307. rotating shaft; 308. first threaded rod; 309. first knob; 4. pressure roller; 5. guide roller; 6. sliding groove; 7. sliding block; 8. second threaded rod; 9. second knob; 10. mounting frame. DETAILED DESCRIPTION
[0020] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model is further described in detail below in combination with specific implementation methods and with reference to the accompanying drawings. It should be understood that these descriptions are only exemplary and are not intended to limit the scope of the utility model. In addition, in the following description, the description of well-known structures and technologies is omitted to avoid unnecessary confusion of the concept of the utility model.
[0021] like Figure 1-Figure 4As shown, a plate rolling machine with a guide structure proposed by the utility model comprises a bracket 1, a transmission mechanism 2, an adjustment mechanism 3, a sliding groove 6 and a sliding block 7, a mounting frame 10 is symmetrically arranged on the upper side of the bracket 1, and sliding grooves 6 are opened on both sides of the mounting frame 10, and sliding blocks 7 are arranged in the sliding grooves 6, a second threaded rod 8 is penetrated above the mounting frame 10, a second knob 9 is arranged on the second threaded rod 8, and the second threaded rod 8 is movably connected to the sliding block 7 at the side away from the second knob 9;
[0022] The bracket 1 is provided with a gear-driven transmission mechanism 2 on one side of the mounting frame 10, and an adjustment mechanism 3 is provided between the mounting frames 10, a guide roller 5 is provided on the adjustment mechanism 3, and the adjustment mechanism 3 and the transmission mechanism 2 cooperate with each other, and a pressure roller 4 is provided between the sliding blocks 7; the second knob 9 is manually turned to rotate, thereby driving the sliding block 7 to move vertically in the sliding groove 6, so as to adjust the distance between the pressure roller 4 and the guide roller 5, which can be adjusted according to the thickness of the plate.
[0023] In an optional embodiment, the transmission mechanism 2 includes a driving motor 201, a driving wheel 202, a transmission belt 203, a driven wheel 204, a synchronous wheel 205 and a transmission frame 206. The transmission frame 206 is arranged on one side of the bracket 1, and the driving motor 201 is arranged at the bottom of the transmission frame 206. The output end of the driving motor 201 is fixedly connected to the driving wheel 202. The driven wheel 204 is arranged in the transmission frame 206 on one side of the mounting frame 10. The driving wheel 202 and the driven wheel 204 cooperate with each other through the transmission belt 203. By controlling the driving The driving motor 201 works, the driving motor 210 provides power, and the power is transmitted to the transmission belt 203 through the driving wheel 202. The transmission belt 203 transmits the power to the driven wheel 204. When the driven wheel 204 rotates, the synchronous wheel 205 will also rotate accordingly, thereby ensuring the synchronous movement of the guide roller 5 and the driven wheel 204. The power of the driving motor 201 can be effectively transmitted to other parts of the plate rolling machine to ensure its normal operation. The use of the synchronous wheel 205 can ensure the synchronous movement of the guide roller 5 and the material, thereby improving the processing accuracy and stability.
[0024] In an optional embodiment, the adjustment mechanism 3 includes a guide groove 301, a guide block 302, an adjustment block 303, an adjustment groove 304, a bearing seat 305, a guide rail 306, a rotating shaft 307, a first threaded rod 308 and a first knob 309. The surface of the mounting frame 10 is obliquely provided with guide grooves 301 on both sides of the sliding groove 6, and the mounting frame 10 is provided with an adjustment groove 304 below the sliding groove 6. An adjustment block 303 is provided in the adjustment groove 304. The adjustment block 303 has a trapezoidal structure, and guide rails 306 are provided on both sides of the adjustment block 303.
[0025] In an optional embodiment, a guide roller 5 is provided in the guide groove 301, a guide block 302 is provided in the guide groove 301, a groove is provided on one side of the guide block 302, and the groove cooperates with the guide rail 306, a rotating shaft 307 is provided at the bottom of the adjustment block 303, and a first threaded rod 308 is provided on the rotating shaft 307.
[0026] In an optional embodiment, a bearing seat 305 is embedded in the bottom of the mounting frame 10, and the bearing seat 305 has a threaded structure. The bearing seat 305 cooperates with the first threaded rod 308, and a first knob 309 is provided on one side of the first threaded rod 308; by rotating the first knob 309, the first threaded rod 308 moves up and down in the bearing seat 305, thereby changing the position of the adjustment block 303, and guide rails 306 are provided on both sides of the adjustment block 303, and the guide rails 306 and the groove cooperate with each other. When the adjustment block 303 moves upward, the guide block 302 moves in the guide groove 301, so that the gap between the guide roller 5 and the material becomes smaller, and a tighter guidance can be achieved. When the adjustment block 303 moves downward, the gap becomes larger and the guidance is loosened. In this way, precise adjustment can be performed as needed to adapt to the processing requirements of different materials.
[0027] In an optional embodiment, a synchronous wheel 205 is provided on one side of the guide roller 5 in the transmission frame 206 , and the gears of the synchronous wheel 205 and the driven wheel 204 are meshed with each other, and the guide roller 5 and the pressure roller 4 cooperate with each other.
[0028] The working principle of the utility model is as follows: when using the device, first place the device in a suitable position, place the material sheet between the guide roller 5 and the pressure roller 4, and rotate the second knob 9 manually to drive the sliding block 7 to move vertically in the sliding groove 6, so as to adjust the distance between the pressure roller 4 and the guide roller 5, which can be adjusted according to the thickness of the sheet. By rotating the first knob 309, the first threaded rod 308 moves up and down in the bearing seat 305, so as to change the position of the adjustment block 303, and guide rails 306 are provided on both sides of the adjustment block 303, and the guide rails 306 cooperate with the grooves. When the adjustment block 303 moves upward, the guide block 302 moves in the guide groove 301, so that the gap between the guide roller 5 and the material becomes smaller, which can achieve a better adjustment. Tight guidance, when the adjustment block 303 moves downward, the gap becomes larger and the guide is loosened, so that precise adjustment can be made as needed to adapt to the processing requirements of different materials. After the adjustment is completed, the drive motor 201 is controlled to work, and the drive motor 210 provides power, and the power is transmitted to the transmission belt 203 through the active wheel 202, and the transmission belt 203 transmits the power to the driven wheel 204. When the driven wheel 204 rotates, the synchronous wheel 205 will also rotate accordingly, thereby ensuring the synchronous movement of the guide roller 5 and the driven wheel 204. The power of the drive motor 201 can be effectively transmitted to other components of the plate rolling machine to ensure its normal operation. The use of the synchronous wheel 205 can ensure the synchronous movement of the guide roller 5 and the material, thereby improving the processing accuracy and stability.
[0029] It should be understood that the above specific embodiments of the present invention are used to illustrate or explain the principles of the present invention, and do not constitute a limitation on the present invention. Therefore, any modifications, equivalent substitutions, improvements, etc. made without departing from the spirit and scope of the present invention should be included in the protection scope of the present invention. In addition, the claims attached to the present invention are intended to cover all changes and modifications that fall within the scope and boundaries of the attached claims, or the equivalent forms of such scope and boundaries.
Claims
1. A plate rolling machine with a guide structure, characterized in that: The invention comprises a bracket (1), a transmission mechanism (2), an adjustment mechanism (3), a sliding groove (6) and a sliding block (7); a mounting frame (10) is symmetrically arranged on the upper side of the bracket (1), and sliding grooves (6) are provided on both side surfaces of the mounting frame (10); a sliding block (7) is arranged in the sliding groove (6); a second threaded rod (8) is arranged through the top of the mounting frame (10); a second knob (9) is arranged on the second threaded rod (8); and the sliding block (7) is movably connected to the side of the second threaded rod (8) away from the second knob (9); The bracket (1) is provided with a gear-driven transmission mechanism (2) on one side of the mounting frame (10), and an adjustment mechanism (3) is provided between the mounting frames (10), a guide roller (5) is provided on the adjustment mechanism (3), and the adjustment mechanism (3) and the transmission mechanism (2) cooperate with each other, and a pressure roller (4) is provided between the sliding blocks (7).
2. A plate rolling machine with a guide structure according to claim 1, characterized in that: The transmission mechanism (2) comprises a driving motor (201), a driving wheel (202), a transmission belt (203), a driven wheel (204), a synchronous wheel (205) and a transmission frame (206); the transmission frame (206) is arranged on one side of the bracket (1); the driving motor (201) is arranged at the bottom of the transmission frame (206); the output end of the driving motor (201) is fixedly connected to the driving wheel (202); the driven wheel (204) is arranged on one side of the mounting frame (10) in the transmission frame (206); the driving wheel (202) and the driven wheel (204) cooperate with each other via the transmission belt (203).
3. The plate rolling machine with a guide structure according to claim 1, characterized in that: The adjustment mechanism (3) comprises a guide groove (301), a guide block (302), an adjustment block (303), an adjustment groove (304), a bearing seat (305), a guide rail (306), a rotating shaft (307), a first threaded rod (308) and a first knob (309); the guide grooves (301) are obliquely arranged on the surface of the mounting frame (10) at both sides of the sliding groove (6); the mounting frame (10) is provided with an adjustment groove (304) below the sliding groove (6); an adjustment block (303) is arranged in the adjustment groove (304); the adjustment block (303) is in a trapezoidal structure, and guide rails (306) are arranged on both sides of the adjustment block (303).
4. A plate rolling machine with a guide structure according to claim 3, characterized in that: A guide roller (5) is arranged in the guide groove (301), a guide block (302) is arranged in the guide groove (301) of the guide roller (5), a groove is provided on one side of the guide block (302), and the groove cooperates with the guide rail (306), a rotating shaft (307) is arranged at the bottom of the adjustment block (303), and a first threaded rod (308) is arranged on the rotating shaft (307).
5. The plate rolling machine with a guide structure according to claim 4, characterized in that: A bearing seat (305) is embedded in the bottom of the mounting frame (10), and a threaded structure is formed inside the bearing seat (305). The bearing seat (305) and the first threaded rod (308) cooperate with each other, and a first knob (309) is provided on one side of the first threaded rod (308).
6. A plate rolling machine with a guide structure according to claim 5, characterized in that: A synchronous wheel (205) is arranged on one side of the guide roller (5) in the transmission frame (206); the synchronous wheel (205) and the driven wheel (204) are meshed with each other, and the guide roller (5) and the pressure roller (4) cooperate with each other.
Citation Information
Cited By
Three-roller plate rolling machine
CN122400379A
