Automatic punching device for machining

By using motor-driven L-shaped tooth plate and telescopic rod system in the punching device, efficient clamping of workpieces of different sizes and shapes is achieved, solving the problem of clamping in the prior art and improving punching efficiency and accuracy.

CN222242197UActive Publication Date: 2024-12-27GUANGDONG ZHIHUI IND CO LTD
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Patent Information

Application Number
CN202420873795.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-24
Publication Date
2024-12-27
Estimated Expiration
2034-04-24

AI Technical Summary

Technical Problem

Existing punching devices are difficult to adapt to workpieces of different sizes and shapes, especially pentagonal materials with uneven surfaces, and require frequent replacement of clamping devices, resulting in inefficiency.

Method used

An automated punching device is designed, using a motor-driven L-shaped toothed plate and telescopic rod system. The clamping plate can move along an arc trajectory. Through the coordinated work of the clamping assembly and the punching assembly, it can achieve different sizes and shapes. Efficient clamping of workpieces.

Benefits of technology

It improves clamping speed and working efficiency, can quickly adapt to the shape and size of different workpieces, and improves punching accuracy and efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of mechanical equipment, in particular to an automatic punching device for machining. The punching device comprises a workbench, a punching assembly is installed on the workbench, clamping assemblies are arranged on the two sides of the punching assembly, each clamping assembly comprises hollow fixing blocks at the two ends of the workbench, motors are embedded in inner cavities of the hollow fixing blocks, gears are arranged on output shafts of the motors, the tops of the gears are meshed with first toothed plates, and the bottoms of the gears are meshed with second toothed plates. The sides, close to the punching assembly, of the first toothed plate and the second toothed plate are fixedly connected with telescopic rods correspondingly, and the ends, away from the hollow fixing block, of the two telescopic rods are fixedly connected with arc-shaped clamping plates correspondingly. The telescopic rods fixedly connected with the first toothed plate and the second toothed plate are driven by the motor to move oppositely, so that the position of the clamping plate can be adjusted by moving in an arc-shaped track, workpieces of different sizes and shapes are clamped, the clamping speed is increased, and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of mechanical equipment, in particular to an automatic punching device for mechanical processing. Background Art

[0002] Punching is a forming processing method that uses a pressure device to apply external force to plates, strips, pipes and profiles to produce holes, thereby obtaining the desired holes in the workpiece. Stamping and forging belong to plastic processing, collectively known as forging. Due to the different sizes of various workpieces, it is often necessary to adjust the clamping position. Irregularly shaped workpieces may also be encountered during the punching process, such as pentagonal materials with uneven surfaces. At this time, conventional clamping is obviously not suitable and the clamping device needs to be replaced. In view of this, an automated punching device for mechanical processing is proposed. Utility Model Content

[0003] The purpose of the utility model is to provide an automatic punching device for mechanical processing to solve the problems raised in the above background technology.

[0004] To achieve the above-mentioned purpose, the utility model provides an automated punching device for mechanical processing, including a workbench, a punching assembly is installed on the workbench, clamping assemblies are arranged on both sides of the punching assembly, the clamping assembly includes a hollow fixed block, the hollow fixed block is fixed on the upper side of the workbench, the top and bottom of the inner cavity of the hollow fixed block are provided with an L-shaped first tooth plate and a second tooth plate, a motor is embedded in the inner cavity of the hollow fixed block, a gear is fixed on the output shaft of the motor, the first tooth plate and the second tooth plate are meshed with the gear, the first tooth plate and the second tooth plate are fixedly connected with telescopic rods on one side close to the punching assembly, and one end of the telescopic rod passes through the fixed block and is fixedly connected with an arc-shaped clamping plate, and a plurality of the clamping plates clamp and fix the workpiece located at the lower side of the punching assembly.

[0005] As a further improvement of the present technical solution, the punching assembly includes a support frame fixedly mounted on the workbench, an impact cylinder fixedly mounted on the top of the support frame, an output shaft of the impact cylinder fixedly connected to one end of a connecting rod, and a punch fixedly connected to the bottom of the connecting rod.

[0006] As a further improvement of the technical solution, the first tooth plate and the second tooth plate are driven by the motor to translate in opposite directions respectively, so that the two clamping plates make opposite movements.

[0007] As a further improvement of the technical solution, a funnel is installed through the workbench, and the funnel is located directly below the punch.

[0008] As a further improvement of the technical solution, L-shaped slots are provided at the bottom and the top of the inner cavity of the fixing block, and the first tooth plate and the second tooth plate are both slidably engaged in the slots.

[0009] As a further improvement of the technical solution, the telescopic rod is composed of two rods sleeved together, one end of the rod sleeved inside is connected to a spring, and the other end of the spring is fixed inside the other rod, so that the telescopic rod can change its length.

[0010] Compared with the prior art, the utility model has the following beneficial effects:

[0011] In this automated punching device for mechanical processing, a motor is provided to drive telescopic rods fixedly connected to the first tooth plate and the second tooth plate to move toward each other, so that the clamping plate can move in an arc trajectory to adjust its position, so as to clamp materials of different sizes and shapes, thereby accelerating the clamping speed and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0013] Figure 2 It is a schematic diagram of the overall cross-sectional structure of the utility model;

[0014] Figure 3 It is a schematic diagram of a half-section structure of a clamping assembly of the utility model;

[0015] Figure 4 It is a schematic diagram of the punching component structure of the utility model.

[0016] The meaning of each number in the figure is:

[0017] 1. Workbench;

[0018] 2. Punching assembly; 21. Support frame; 22. Impact cylinder; 23. Connecting rod; 24. Punch;

[0019] 3. Clamping assembly; 31. Hollow fixing block; 32. Motor; 33. Gear; 341. First tooth plate; 342. Second tooth plate; 35. Telescopic rod; 36. Clamping plate;

[0020] 4. Object detection sensor; 5. Funnel; 6. Controller. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0023] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0024] Example 1

[0025] See also Figure 1-Figure 4 As shown, this embodiment provides an automated punching device for mechanical processing, including a workbench 1, a punching assembly 2 is installed on the workbench 1, and the punching assembly 2 includes a support frame 21 fixedly installed on the workbench 1, an impact cylinder 22 is fixedly installed on the top of the support frame 21, the output shaft of the impact cylinder 22 is fixedly connected to one end of a connecting rod 23, and a punch 24 is fixedly connected to the bottom of the connecting rod 23. The support frame 21 is fixedly installed on the workbench 1 to play a supporting role, and the impact cylinder 22 fixedly installed on the top of the support frame 21 provides power to enable the connecting rod 23 connected to the output shaft of the impact cylinder 22 to be connected. The rod 23 moves like a piston, and the punch 24 is fixedly connected to the bottom of the connecting rod 23. In order to prevent the punch 24 from falling off due to excessive impact force, a shock absorber is fixedly installed at the bottom of the pillar of the workbench 1. The shock absorber is used to reduce the shaking of the workbench 1. When the punching assembly 2 punches holes in the material, the downward impact force of the punch 24 will cause the workbench 1 to vibrate. The shock absorber is installed at the bottom of the pillar of the workbench 1. The shock absorber is mainly composed of a spring, a chassis, and a pillar located inside the spring and fixed on the upper part of the chassis. The shock absorber can reduce the vibration of the workbench 1 and make it stable, thereby improving the punching accuracy.

[0026] A clamping assembly 3 is provided on both sides of the punching assembly 2, and the clamping assembly 3 is used to fix the workpiece to be punched. The clamping assembly 3 includes a hollow fixing block 31, and the hollow fixing block 31 is fixed on the upper side of 1. The top and bottom of the inner cavity of the hollow fixing block 31 are provided with an L-shaped first tooth plate 341 and a second tooth plate 342. The bottom and top of the inner cavity of the fixing block 31 are provided with an L-shaped groove, and the first tooth plate 341 and the second tooth plate 342 are slidably engaged in the groove, and the first tooth plate 341 and the second tooth plate 342 are engaged in the L-shaped groove. On the one hand, it can prevent the first tooth plate 341 located at the top of the hollow fixed block 31 from falling, and on the other hand, it can ensure that the first tooth plate 341 and the second tooth plate 342 can move smoothly. The inner cavity of the hollow fixed block 31 is embedded with a motor 32, and the output shaft of the motor 32 is fixed with a gear 33. The first tooth plate 341 and the second tooth plate 342 are engaged with the gear 33. The motor 32 starts to run, driving the gear 33 to rotate, so that the first tooth plate 341 and the second tooth plate 342 engaged with the top and bottom teeth of the gear 33 start to move towards each other.

[0027] The first tooth plate 341 and the second tooth plate 342 are fixedly connected with a telescopic rod 35 on one side close to the punching assembly 2. The first tooth plate 341 and the second tooth plate 342 are respectively translated in opposite directions driven by the motor 31, so that the two clamping plates 36 make opposite movements. By controlling the two clamping plates 36 to make opposite movements, the two clamping assemblies 3 can clamp and release the object at the same time, which facilitates the clamping assembly 3 to fix the position of the object.

[0028] The first tooth plate 341 and the second tooth plate 342 move towards each other to drive the telescopic rod 35 to translate, and the position of the telescopic rod 35 is adjusted according to the length of the workpiece. The telescopic rod 35 is composed of two rods sleeved together, and one end of the rod sleeved inside is connected to a spring, and the other end of the spring is fixed inside the other rod, so that the length of the telescopic rod 35 changes. When the workpiece to be punched is irregular, such as L-shaped, the length of the telescopic rod 35 is adjusted according to the shape. The telescopic rod 35 connected to the first tooth plate 341 is extended, and the other telescopic rod 35 connected to the second tooth plate 342 is shortened to achieve a fixing effect. One end of the telescopic rod 35 passes through the fixed block 31 and is fixedly connected with an arc-shaped clamping plate 36. Several clamping plates 36 clamp and fix the workpiece located at the lower side of the punching assembly 2. The several clamping plates 36 fixedly connected to the telescopic rod 35 can change their positions in an arc-shaped trajectory through the translation of the first tooth plate 341 and the second tooth plate 342 and the free extension and retraction of the telescopic rod 35 to change the length. At this time, the fixing effect is achieved according to the shape and size of the workpiece.

[0029] A plurality of object detection sensors 4 are installed at the bottom of the support frame 21. The object detection sensors 4 are used to detect the shape of the material. When the material is placed, the object detection sensor 4 monitors the shape and size of the material, and then transmits it to the clamping component 3 to adjust its clamping plate 36 to a suitable angle. A funnel 5 is installed through the workbench 1, and the funnel 5 is located directly below the punch 24. When the punching component 2 performs a punching operation on the material, the waste and debris squeezed downward by the punch 24 can fall directly to the ground along the funnel 5. A controller 6 is fixedly installed on one side wall of the workbench 1. A display screen and a switch are provided on the side wall of the controller 6 away from the workbench 1. The controller 6 is connected to the impact cylinder 22, the motor 32, and the object detection sensor 4 through a wire, so that they constitute an integrated system operation, which is started by the switch, and the status of each component can be viewed on the display screen.

[0030] When the automatic punching device for mechanical processing of the present embodiment is used in specific use, the user first turns on the controller 6, and then drives the telescopic rod 35 fixedly connected to the first tooth plate 341 and the second tooth plate 342 respectively to move towards each other through the provided motor 31, so that the clamping plate 36 can move in an arc trajectory to adjust the position to achieve the effect of clamping and fixing. For example, for a pentagonal workpiece with an uneven surface, the clamping plate 36 can be clamped by adjusting the position of the clamping plate 36, and then workpieces of different sizes and shapes can be clamped, thereby speeding up the clamping progress and improving work efficiency.

[0031] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. An automated punching device for mechanical processing, comprising a workbench (1), characterized in that: A punching assembly (2) is installed on the workbench (1), and clamping assemblies (3) are arranged on both sides of the punching assembly (2). The clamping assembly (3) comprises a hollow fixing block (31), and the hollow fixing block (31) is fixed on the upper side of the workbench (1). The top and bottom of the inner cavity of the hollow fixing block (31) are provided with an L-shaped first tooth plate (341) and a second tooth plate (342). The inner cavity of the hollow fixing block (31) is embedded with a motor (32), and the output of the motor (32) is A gear (33) is fixed to the output shaft, the first tooth plate (341) and the second tooth plate (342) are meshed with the gear (33), and the first tooth plate (341) and the second tooth plate (342) are respectively fixedly connected with telescopic rods (35) on one side close to the punching assembly (2), and one end of the telescopic rod (35) passes through the fixed block (31) and is fixedly connected with an arc-shaped clamping plate (36), and a plurality of the clamping plates (36) clamp and fix the workpiece located at the lower side of the punching assembly (2).

2. The automatic punching device for mechanical processing according to claim 1, characterized in that: Driven by the motor (32), the first tooth plate (341) and the second tooth plate (342) translate in opposite directions respectively, so that the two clamping plates (36) move in opposite directions.

3. The automatic punching device for mechanical processing according to claim 1, characterized in that: The punching assembly (2) comprises a support frame (21) fixedly mounted on a workbench (1), an impact cylinder (22) fixedly mounted on the top of the support frame (21), an output shaft of the impact cylinder (22) fixedly connected to one end of a connecting rod (23), and a punch (24) fixedly connected to the bottom of the connecting rod (23).

4. The automatic punching device for mechanical processing according to claim 1, characterized in that: A funnel (5) is installed through the workbench (1), and the funnel (5) is located directly below the punch (24).

5. The automatic punching device for mechanical processing according to claim 1, characterized in that: The bottom and top of the inner cavity of the fixing block (31) are both provided with L-shaped slots, and the first tooth plate (341) and the second tooth plate (342) are slidably engaged in the slots.

6. The automatic punching device for mechanical processing according to claim 1, characterized in that: The telescopic rod (35) is composed of two rods sleeved together, one end of the rod sleeved inside is connected to a spring, and the other end of the spring is fixed inside the other rod.