Robot welding device
By introducing robotic arms and gear systems into the welding device, continuous welding and welding slag cleaning of workpieces are achieved, which solves the problem of the welding device stopping during the workpiece placement, and improves welding efficiency and quality.
Patent Information
- Application Number
- CN202420893524.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-26
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-04-26
AI Technical Summary
The existing welding robot device is in a stop state during the placement of the workpiece, resulting in low working efficiency, especially in large batch welding, and welding slag affects the flatness and welding quality of the workpiece.
A robot welding device was designed, including a workbench, robotic arm, welding gun, shell, rotary rod, gear and high-power fan. The continuous welding of workpieces and welding slag cleaning are realized through the robotic arm and gear system to avoid the stop of the welding gun and improve the Efficiency and keep the workpiece flat.
It improves the welding efficiency of workpieces, saves time, and effectively cleans the welding slag through a high-power fan, improving the welding quality.
Smart Images

Figure CN222243244U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding, in particular to a robot welding device. Background Art
[0002] A welding robot is an industrial robot that performs welding. It is a multi-purpose, reprogrammable, automatic control operating machine. A welding robot is an industrial robot that has a welding tong or welding gun mounted on its end shaft flange to enable it to perform welding.
[0003] When welding workpieces with existing devices, workers generally place the workpieces on a welding table and then perform welding. After welding of the workpieces is completed, the welded workpieces are removed from the welding table and the workpieces to be welded are placed on the welding table. Therefore, when the workers are placing the workpieces, the device stops welding, resulting in extremely low work efficiency. It takes a lot of time to weld large quantities of workpieces. Utility Model Content
[0004] In order to solve the problem that the device is in the process of welding when the staff is placing the workpieces, the purpose of the utility model is to provide a robot welding device.
[0005] In order to solve the above technical problems, the utility model adopts the following technical solutions: a robot welding device, comprising a workbench, a mechanical arm is fixedly arranged on the upper surface of the workbench, and a welding gun is fixedly arranged at the output end of the mechanical arm;
[0006] A shell is fixedly provided on one side of the workbench, and a first rotating rod is rotatably provided on the inner lower surface of the shell, a first gear is fixedly sleeved on the outer side of the first rotating rod, a first half gear is fixedly sleeved on the outer side of the first rotating rod, the first half gear is located directly above the first gear, a second gear is meshed with one side of the first gear, a second rotating rod is fixedly inserted in the second gear, a second half gear is fixedly sleeved on the outer side of the second rotating rod, the second half gear is located directly above the second gear, a tooth plate is meshed on one side of the second half gear, the first half gear is used in conjunction with the tooth plate, a moving seat is fixedly provided on a side wall of the tooth plate away from the second half gear, and a symmetrically distributed first welding table and a second welding table are fixedly provided on the upper surface of the moving seat.
[0007] Preferably, a symmetrically distributed high-power fan is provided just above the shell, and a fixing seat is provided on the bottom outer surface of the high-power fan, and the fixing seat is fixedly installed on the outer upper surface of the shell.
[0008] Compared with the prior art, the beneficial effects of the utility model are:
[0009] 1. The present application can improve the welding efficiency of the workpiece. When in use, the welding gun can weld the workpiece while the worker is placing the workpiece, thus avoiding the situation where the welding gun stops for a long time when the worker is placing the workpiece, greatly improving the welding efficiency of the workpiece, and saving a lot of time when welding a large number of workpieces.
[0010] 2. The present application can achieve the effect of cleaning the welding slag on the first welding station and the second welding station, preventing the welding slag from affecting the flatness of the workpiece, and avoiding the welding slag from affecting the welding quality of the workpiece. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0012] Figure 1 It is a schematic diagram of the structure of the utility model.
[0013] Figure 2 It is a schematic diagram of the structure after the shell of the utility model is disassembled.
[0014] Figure 3 It is a schematic diagram of the connection structure between the first gear and the second gear in the utility model.
[0015] Figure 4 It is a schematic diagram of the connection structure between the stabilizer bar and the housing in the utility model.
[0016] In the figure: 1. workbench; 11. robotic arm; 12. welding gun; 2. housing; 3. first rotating rod; 31. first gear; 32. first half gear; 33. second gear; 34. second half gear; 35. second rotating rod; 36. tooth plate; 37. moving seat; 38. first welding table; 39. second welding table; 310. bevel gear; 320. transmission rod; 330. motor; 340. stabilizing rod; 350. first fixing member; 360. second fixing member; 370. baffle; 4. high-power fan; 41. fixing seat. DETAILED DESCRIPTION
[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0018] Example: Figure 1-4 As shown, the utility model provides a robot welding device, comprising a workbench 1, a mechanical arm 11 is fixedly arranged on the upper surface of the workbench 1, and a welding gun 12 is fixedly arranged at the output end of the mechanical arm 11;
[0019] A shell 2 is fixedly provided on one side of the workbench 1, and a first rotating rod 3 is rotatably provided on the inner lower surface of the shell 2. A first gear 31 is fixedly sleeved on the outer side of the first rotating rod 3, and a first half gear 32 is fixedly sleeved on the outer side of the first rotating rod 3. The first half gear 32 is located directly above the first gear 31. A second gear 33 is meshed on one side of the first gear 31, and a second rotating rod 35 is fixedly inserted in the second gear 33. A second half gear 34 is fixedly sleeved on the outer side of the second rotating rod 35. The second half gear 34 is located directly above the second gear 33, and a tooth plate 36 is meshed on one side of the second half gear 34. The first half gear 32 is used in conjunction with the tooth plate 36, and a moving seat 37 is fixedly provided on a side wall of the tooth plate 36 away from the second half gear 34, and a symmetrically distributed first welding table 38 and a second welding table 39 are fixedly provided on the upper surface of the moving seat 37.
[0020] A symmetrically distributed high-power fan 4 is arranged directly above the housing 2 . A fixed seat 41 is fixedly sleeved on the outer surface of the bottom of the high-power fan 4 . The fixed seat 41 is fixedly installed on the outer upper surface of the housing 2 .
[0021] Two bevel gears 310 with meshing teeth are fixedly provided at the bottom end of the second rotating rod 35, and a transmission rod 320 is fixedly provided on the side of the bevel gear 310 away from the second rotating rod 35; by providing the bevel gears 310 and the transmission rod 320, the effect of facilitating the motor 330 to drive the second rotating rod 35 to rotate is achieved.
[0022] The end of the transmission rod 320 away from the bevel gear 310 rotates and passes through a side wall of the shell 2 and is placed outside. The end of the transmission rod 320 away from the bevel gear 310 is provided with a motor 330, and the driving end of the motor 330 is coaxially fixedly installed with the transmission rod 320; by setting up the motor 330, the effect of being able to drive the transmission rod 320 to rotate is achieved.
[0023] The movable seat 37 is slidably inserted with symmetrically distributed stabilizing rods 340, and both ends of the stabilizing rods 340 are fixedly mounted on the inner wall of the shell 2; by providing the stabilizing rods 340, the movable seat 37 can be stably moved.
[0024] The outer rotating sleeve of the second rotating rod 35 is provided with a first fixing member 350, and the first fixing member 350 is fixedly installed on the inner lower surface of the shell 2; by providing the first fixing member 350, the effect of enabling the second rotating rod 35 to rotate stably is achieved.
[0025] The outer rotating sleeve of the transmission rod 320 is provided with a second fixing member 360, and the second fixing member 360 is fixedly installed on the inner lower surface of the shell 2; by providing the second fixing member 360, the effect of enabling the transmission rod 320 to rotate stably is achieved.
[0026] Baffles 370 with mirror-image distribution are fixed on both sides of the movable seat 37, and the ends of the baffles 370 that are away from each other slide through both sides of the shell 2; by setting the baffles 370, the welding slag is prevented from falling into the shell 2.
[0027] Working principle: First, when preparing to weld the workpiece, the workpiece is placed on the second welding table 39, and the welding gun 12 and the robot arm 11 are started to weld the workpiece on the second welding table 39. While welding the workpiece on the second welding table 39, the staff places the unwelded workpiece on the first welding table 38. When the welding of the workpiece on the second welding table 39 is completed, the motor 330 is started, and the motor 330 drives the transmission rod 320 to rotate, the transmission rod 320 drives the bevel gear 310 to rotate, the bevel gear 310 drives the second rotating rod 35 to rotate, the second rotating rod 35 drives the second gear 33 and the second half gear 34 to rotate, and the second half gear 34 drives the tooth plate 36 to move during the rotation, and the tooth plate 36 drives the moving seat 37 to move. The moving seat 37 drives the first welding station 38 and the second welding station 39 to move. When the first welding station 38 and the second welding station 39 are moving, the second gear 33 drives the first gear 31 to rotate in the opposite direction, the first gear 31 drives the first rotating rod 3 to rotate in the opposite direction, and the first rotating rod 3 drives the first half gear 32 to rotate in the opposite direction. When the first welding station 38 moves to the welding position of the welding gun 12 and the robot arm 11, the second welding station 39 moves to the position of one of the high-power fans 4. At this time, the second half gear 34 is out of contact with the tooth plate 36, and the first half gear 32 is meshed with the tooth plate 36. The motor 330 is turned off, and the welding gun 12 and the robot arm 11 weld the workpiece on the first welding station 38. When the welding gun 12 and the robot arm 11 are in contact with each other, the second half gear 34 is out of contact with the tooth plate 36, and the first half gear 32 is meshed with the tooth plate 36. The motor 330 is turned off, and the welding gun 12 and the robot arm 11 weld the workpiece on the first welding station 38. While the workpiece on the first welding station 38 is being welded, the staff removes the welded workpiece on the second welding station 39, and starts one of the high-power fans 4 to clean the welding slag on the second welding station 39. After the second welding station 39 is cleaned, the workpiece that has not been welded is placed on the second welding station 39. At this time, the welding gun 12 and the robot arm 11 also complete the welding of the workpiece on the first welding station 38. Then, the motor 330 is started again, and the motor 330 drives the transmission rod 320 to rotate, the transmission rod 320 drives the bevel gear 310 to rotate, the bevel gear 310 drives the second rotating rod 35 to rotate, the second rotating rod 35 drives the second gear 33 and the second half gear 34 to rotate, and the second gear 33 drives the first gear 31 to rotate in the opposite direction. The first gear 31 drives the first rotating rod 3 and the first half gear 32 to rotate in the opposite direction, the first half gear 32 drives the tooth plate 36 to move in the opposite direction, the tooth plate 36 drives the moving seat 37 to move in the opposite direction, and the moving seat 37 drives the first welding table 38 and the second welding table 39 to move in the opposite direction. When the second welding table 39 moves to the welding position of the welding gun 12 and the robot arm 11, the first welding table 38 also moves to the position of another high-power fan 4. At this time, the first half gear 32 is out of contact with the tooth plate 36, and the second half gear 34 is engaged with the tooth plate 36. The motor 330 is turned off, and the welding gun 12 and the robot arm 11 weld the workpiece on the second welding table 39. When the welding gun 12 and the robot arm 11 weld the workpiece on the second welding table 39,The staff removes the workpiece on the first welding table 38, starts another high-power fan 4 to clean the welding slag on the first welding table 38, and then places the workpiece that has not been welded on the first welding table 38, and repeats the operation.
[0028] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
Claims
1. A robot welding device, comprising a workbench (1), characterized in that: A mechanical arm (11) is fixedly arranged on the upper surface of the workbench (1), and a welding gun (12) is fixedly arranged at the output end of the mechanical arm (11); A shell (2) is fixedly provided on one side of the workbench (1); a first rotating rod (3) is rotatably provided on the inner lower surface of the shell (2); a first gear (31) is fixedly sleeved on the outside of the first rotating rod (3); a first half gear (32) is fixedly sleeved on the outside of the first rotating rod (3); the first half gear (32) is located directly above the first gear (31); a second gear (33) is meshed on one side of the first gear (31); a second rotating rod (35) is fixedly inserted in the second gear (33); The second rotating rod (35) is provided with a second half gear (34) on its outer fixed sleeve. The second half gear (34) is located directly above the second gear (33). A tooth plate (36) is provided on one side of the second half gear (34). The first half gear (32) is used in conjunction with the tooth plate (36). A movable seat (37) is fixedly provided on a side wall of the tooth plate (36) away from the second half gear (34). A symmetrically distributed first welding platform (38) and a second welding platform (39) are fixedly provided on the upper surface of the movable seat (37).
2. A robot welding device as claimed in claim 1, characterized in that: A symmetrically distributed high-power fan (4) is provided directly above the shell (2); a fixed seat (41) is fixedly sleeved on the outer surface of the bottom of the high-power fan (4); and the fixed seat (41) is fixedly mounted on the outer upper surface of the shell (2).
3. A robot welding device as claimed in claim 1, characterized in that: Two bevel gears (310) with meshing teeth are fixedly provided at the bottom end of the second rotating rod (35), and a transmission rod (320) is fixedly provided on the side of the bevel gear (310) away from the second rotating rod (35).
4. A robot welding device as claimed in claim 3, characterized in that: One end of the transmission rod (320) away from the bevel gear (310) rotates and passes through a side wall of the housing (2) and is placed outside. A motor (330) is provided at one end of the transmission rod (320) away from the bevel gear (310). The driving end of the motor (330) is coaxially fixedly mounted with the transmission rod (320).
5. A robot welding device as claimed in claim 1, characterized in that: Symmetrically distributed stabilizing rods (340) are slidably inserted into the movable seat (37), and both ends of the stabilizing rods (340) are fixedly mounted on the inner wall of the housing (2).
6. A robot welding device as claimed in claim 1, characterized in that: The outer rotating sleeve of the second rotating rod (35) is provided with a first fixing member (350), and the first fixing member (350) is fixedly mounted on the inner lower surface of the housing (2).
7. A robot welding device as claimed in claim 3, characterized in that: The outer rotation sleeve of the transmission rod (320) is provided with a second fixing member (360), and the second fixing member (360) is fixedly mounted on the inner lower surface of the housing (2).
8. A robot welding device as claimed in claim 1, characterized in that: Baffles (370) distributed in mirror images are fixedly provided on both sides of the movable seat (37), and ends of the baffles (370) that are away from each other slide through both sides of the housing (2).
