Multi-angle adjustable welding manipulator for metal processing
By introducing a rotating ring, rotating seat and laser rangefinder into the welding robot, multi-angle adjustment of the welding gun and workpiece level measurement are achieved, which solves the problem that existing welding robots cannot adapt to non-level workpieces, and improves product quality and welding gun Flexibility to use.
Patent Information
- Application Number
- CN202420548307.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-21
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-03-21
AI Technical Summary
Existing welding robots for metal processing cannot adapt to non-horizontal workpieces during welding, resulting in a decrease in product quality after welding and the use angle of the welding gun is inconvenient to adjust.
A welding robot including a rotating ring, a rotating seat and a laser rangefinder is designed to drive the rotating ring and a rotating seat to rotate by driving the motor to achieve multi-angle adjustment of the welding gun, and use the distance measurement component to ensure horizontal welding of the workpiece.
It improves product quality, avoids the workpieces being one high and one low after welding, and makes the angle adjustment of the welding gun more convenient and adaptable.
Smart Images

Figure CN222243268U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding equipment, in particular to a welding manipulator for metal processing which can be adjusted at multiple angles. Background Art
[0002] Welding is a process of joining two separate objects together by applying heat or pressure, or both, to produce an atomic bond between them. There are many sources of energy for welding, including gas flame, electric arc, laser, friction and ultrasonic waves.
[0003] The application document with the current application number (CN201921912606.7) discloses an automatic welding manipulator for metal processing, including a body; a workbench is arranged at the upper end of the body, a bracket is arranged at one side of the upper end of the workbench, a first telescopic rod is arranged at the upper side of the bracket, a second telescopic rod is arranged at the front end of the first telescopic rod, a welding gun is installed at the bottom end of the second telescopic rod, a gas pipe is installed on the upper side of the welding gun, a fixed plate is arranged at one side of the upper end of the workbench, the bottom end of the fixed plate is fixedly installed on the upper side of the workbench by bolts, a moving plate is arranged at the other side of the upper end of the workbench, a screw rod is arranged at one side of the moving plate, a bearing is sleeved at one end of the screw rod, and the bearing is welded on one side of the moving plate, and one end of the screw rod passes through the workbench. When fixing different workpieces, the movable plate can be adjusted by the screw rod, so as to adjust the distance between the movable plate and the fixed plate, so that the fixed plate and the movable plate can be convenient for fixing workpieces of different widths and sizes.
[0004] The above-mentioned welding robot facilitates the fixing of different workpieces and has a simple structure and strong practicality. Welding generally involves combining two workpieces into one. When the two workpieces are not horizontal, the welded workpieces will be in a high and low situation, which reduces the product quality. The above-mentioned welding robot is not provided with a structure to solve the above-mentioned problem. In addition, the welding gun on the above-mentioned welding robot is inconvenient to adjust the use angle. Utility Model Content
[0005] In order to overcome the technical defects of the prior art, the utility model provides a multi-angle adjustable metal processing welding manipulator, which is provided with a rotating ring, a rotating seat and a laser rangefinder. When the driving motor is working, the rotating ring can be driven to rotate, thereby driving the welding gun to rotate. After the rotating motor drives the rotating seat to rotate, the welding gun can also be driven to rotate, so that the use angle of the welding gun is convenient to adjust and the adaptability is strong. When the workpieces are welded, the distance measuring component can be used to measure the two workpieces so that the two workpieces are level. The welded workpieces will not be one high and one low, thereby improving the product quality.
[0006] The technical solution adopted by the utility model is: comprising a welding processing table and a workpiece, the workpiece is arranged on the top of the welding processing table, the top of the welding processing table is fixed with a side mounting plate by bolts, a circular hole is arranged on the side mounting plate, a rotating ring is rotatably mounted on the inner side wall of the circular hole, a translation telescopic rod is fixedly connected to the outer side wall of the rotating ring, a U-shaped bracket is fixedly mounted on one end of the translation telescopic rod, a rotating seat is rotatably mounted on the U-shaped bracket, a U-shaped connecting plate is fixedly connected to the outer side wall of the rotating seat, a pushing telescopic rod is connected to the inner side wall of the bottom of the U-shaped connecting plate, a welding gun is connected to one end of the pushing telescopic rod, and distance measuring components for measuring the workpiece are arranged on the outer side walls on both sides of the U-shaped connecting plate.
[0007] Preferably, in order to facilitate the installation and use of the drive motor, a circular gear ring is fixedly mounted on the inner wall of the rotating ring, a motor connecting seat is fixedly mounted on the outer wall of the side mounting plate, and a drive motor is fixedly mounted on the outer wall of the motor connecting seat.
[0008] Preferably, in order to drive the circular gear ring to rotate through the driving gear, a driving gear is fixedly mounted on the output shaft of the driving motor, and the driving gear is meshed with the circular gear ring.
[0009] Preferably, in order to drive the rotating seat to rotate by the rotating motor, a rotating motor is fixedly mounted on the outer side wall of the U-shaped bracket, and the output shaft of the rotating motor is connected to the rotating seat.
[0010] Preferably, in order to enable the bidirectional screw to rotate in the circular outer frame, the distance measuring assembly includes a circular outer frame, which is respectively fixedly connected to the outer walls on both sides of the U-shaped connecting plate, and the inner wall of the circular outer frame is rotatably connected with a bidirectional screw, and a clamping motor is fixed to the outside of the circular outer frame.
[0011] Preferably, in order for the bidirectional screw to drive the translation clamping block to move, the output shaft of the clamping motor is connected to one end of the bidirectional screw, both ends of the bidirectional screw are threadedly connected with translation clamping blocks, and a limiting hole is provided on the translation clamping block.
[0012] Preferably, in order to detect the distance of the workpiece by means of the laser rangefinder, a limit rod is fixedly installed on the inner wall of the circular outer frame, one end of the limit rod is inserted into the limit hole, and a laser rangefinder is provided at one end of the translation clamping block, and the laser rangefinder is arranged on the top of the workpiece.
[0013] Preferably, in order to facilitate the installation of the laser rangefinder, positioning blocks are connected to the outer side walls on both sides of the laser rangefinder, and a positioning notch is provided on the top of the circular outer frame, and the positioning block is arranged in the positioning notch.
[0014] The beneficial effects of the utility model are:
[0015] The utility model is provided with a rotating ring, a rotating seat and a laser rangefinder. When the driving motor works, it can drive the rotating ring to rotate, thereby driving the welding gun to rotate. After the rotating motor drives the rotating seat to rotate, it can also drive the welding gun to rotate, so that the use angle of the welding gun is convenient to adjust and the adaptability is strong. When the workpieces are welded, the distance measuring component can be used to measure the two workpieces so that the two workpieces are level. The welded workpieces will not be one high and one low, thereby improving the product quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0017] Figure 2 It is a schematic diagram of the overall structure of the utility model from the rear side perspective.
[0018] Figure 3 It is a schematic diagram of the installation of the translation telescopic rod in the utility model.
[0019] Figure 4 This is a schematic diagram of the installation of the drive motor in the utility model.
[0020] Figure 5 This is a schematic diagram of the installation of the laser rangefinder in the utility model.
[0021] Figure 6 The utility model is an exploded schematic diagram of the laser rangefinder and the circular outer frame.
[0022] Explanation of the accompanying drawings: In the figure: 1, welding processing table; 2, workpiece; 3, side mounting plate; 4, rotating ring; 5, translation telescopic rod; 6, U-shaped bracket; 7, rotating seat; 8, U-shaped connecting plate; 9, pushing telescopic rod; 10, welding gun; 11, circular gear ring; 12, motor connecting seat; 13, driving motor; 14, driving gear; 15, rotating motor; 16, circular outer frame; 17, two-way screw rod; 18, clamping motor; 19, translation clamping block; 20, limit rod; 21, laser rangefinder; 22, positioning block; 23, positioning slot. DETAILED DESCRIPTION
[0023] The utility model is further described below in conjunction with the accompanying drawings:
[0024] like Figure 1-6As shown, this embodiment provides a welding robot for metal processing that can be adjusted at multiple angles.
[0025] The welding process comprises a welding table 1 and a workpiece 2. The workpiece 2 is arranged on the top of the welding process table 1. A side mounting plate 3 is fixed to the top of the welding process table 1 by bolts. A circular hole is arranged on the side mounting plate 3. A rotating ring 4 is rotatably mounted on the inner side wall of the circular hole. A translation telescopic rod 5 is fixedly connected to the outer side wall of the rotating ring 4. The translation telescopic rod 5 can drive the U-shaped bracket 6 to translate, so that the welding gun 10 can translate. A U-shaped bracket 6 is fixedly mounted on one end of the translation telescopic rod 5. A rotating seat 7 is rotatably mounted on the U-shaped bracket 6. A U-shaped connecting plate 8 is fixedly connected to the outer side wall of the rotating seat 7. A pushing telescopic rod 9 is connected to the inner side wall of the bottom of the U-shaped connecting plate 8. A welding gun 10 is connected to one end of the pushing telescopic rod 9. Pushing the telescopic rod 9 can drive the welding gun 10 to rise and fall. Distance measuring components for measuring the workpiece 2 are arranged on the outer side walls on both sides of the U-shaped connecting plate 8. There are two workpieces 2 on the top of the welding process table 1, and their heights are different.
[0026] A circular gear ring 11 is fixedly mounted on the inner wall of the rotating ring 4, a motor connection seat 12 is fixedly mounted on the outer wall of the side mounting plate 3, a driving motor 13 is fixedly mounted on the outer wall of the motor connection seat 12, a driving gear 14 is fixedly mounted on the output shaft of the driving motor 13, and the driving gear 14 is meshed with the circular gear ring 11. The circular gear ring 11 and the rotating ring 4 can be rotated by the driving of the driving motor 13, so that the parts connected to the rotating ring 4 can be rotated. A rotating motor 15 is fixedly mounted on the outer wall of the U-shaped bracket 6, and the output shaft of the rotating motor 15 is connected to the rotating seat 7. After the rotating motor 15 is working, it can drive the rotating seat 7 and the welding gun 10 to rotate.
[0027] The distance measuring component includes a circular outer frame 16, which is fixedly connected to the outer side walls on both sides of the U-shaped connecting plate 8, and a bidirectional screw rod 17 is rotatably connected to the inner side wall of the circular outer frame 16. A clamping motor 18 is fixed to the outer side of the circular outer frame 16, and the output shaft of the clamping motor 18 is connected to one end of the bidirectional screw rod 17. Both ends of the bidirectional screw rod 17 are threadedly connected with a translation clamping block 19, and a limiting hole is arranged on the translation clamping block 19. A limiting rod 20 is fixedly installed on the inner side wall of the circular outer frame 16, and one end of the limiting rod 20 is inserted into the limiting hole. A laser rangefinder 21 is arranged at one end of the translation clamping block 19, and the laser rangefinder 21 is arranged on the top of the workpiece 2. The outer side walls on both sides of the laser rangefinder 21 are connected with fixed The positioning block 22 and the top of the circular outer frame 16 are provided with a positioning notch 23, and the positioning block 22 is arranged in the positioning notch 23. When installing the laser rangefinder 21 on the circular outer frame 16, the user can first place one end of the laser rangefinder 21 into the circular outer frame 16, and make the positioning block 22 in the positioning notch 23, and then the user can make the clamping motor 18 work to drive the bidirectional screw rod 17 to rotate, thereby driving the two translation clamping blocks 19 to approach, and then the two translation clamping blocks 19 can position the laser rangefinder 21, and the installation is convenient and quick. After the laser rangefinder 21 is installed, the user needs to adjust it to ensure that the two laser rangefinders 21 are in the same horizontal position, so as to avoid errors in the subsequent detection of the workpiece 2.
[0028] When the utility model is used, when welding two workpieces 2 on the top of the welding workbench, the user first needs to position the two workpieces 2 through the external positioning device, and then the user can make the laser rangefinders 21 on both sides of the U-shaped connecting plate 8 work. After the laser rangefinders 21 work, they can detect the distance between the workpieces 2. When the data detected by the two laser rangefinders 21 are the same, it means that the two workpieces 2 are in a horizontal state. If the two workpieces 2 are not in a horizontal state, the position needs to be adjusted. When the two workpieces 2 are in a horizontal state, the user can push the telescopic rod 9 to drive the welding gun 10 to descend. When the welding gun 10 is away from the two workpieces, the user can push the telescopic rod 9 to drive the welding gun 10 to descend. When the workpieces 2 are held at a certain distance, the welding gun 10 welds the two workpieces 2 after it starts working. When the user can make the driving motor 13 work, it can drive the driving gear 14 to rotate. Since the driving gear 14 and the circular gear ring 11 are meshed, the circular gear ring 11 and the rotating ring 4 can be driven to rotate, thereby driving the translation telescopic rod 5 and the welding gun 10 to rotate. After the translation telescopic rod 5 works, it can drive the welding gun 10 to translate. If the user makes the rotating motor 15 work, it can drive the rotating seat 7 and the U-shaped connecting plate 8 to rotate, so that the welding gun 10 can rotate. In summary, the use angle of the welding gun 10 is easy to adjust and has strong adaptability.
[0029] The above shows and describes the basic principles and main features of the invention and the advantages of the invention. Those skilled in the art should understand that the invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the invention. Without departing from the spirit and scope of the invention, the invention may have various changes and improvements, which shall fall within the scope of the invention to be protected. The scope of protection of the invention shall be defined by the attached claims and their equivalents.
Claims
1. A multi-angle adjustable metal processing welding robot, comprising a welding processing table (1) and a workpiece (2), wherein the workpiece (2) is arranged on the top of the welding processing table (1), characterized in that: A side mounting plate (3) is fixed to the top of the welding processing table (1) by bolts, a circular hole is provided on the side mounting plate (3), a rotating ring (4) is rotatably mounted on the inner side wall of the circular hole, a translation telescopic rod (5) is fixedly connected to the outer side wall of the rotating ring (4), a U-shaped bracket (6) is fixedly mounted on one end of the translation telescopic rod (5), a rotating seat (7) is rotatably mounted on the U-shaped bracket (6), a U-shaped connecting plate (8) is fixedly connected to the outer side wall of the rotating seat (7), a pushing telescopic rod (9) is connected to the inner side wall of the bottom of the U-shaped connecting plate (8), a welding gun (10) is connected to one end of the pushing telescopic rod (9), and a distance measuring component for measuring the workpiece (2) is provided on the outer side walls on both sides of the U-shaped connecting plate (8).
2. A multi-angle adjustable metal processing welding robot according to claim 1, characterized in that: A circular gear ring (11) is fixedly mounted on the inner wall of the rotating ring (4), a motor connecting seat (12) is fixedly mounted on the outer wall of the side mounting plate (3), and a driving motor (13) is fixedly mounted on the outer wall of the motor connecting seat (12).
3. The multi-angle adjustable metal processing welding robot according to claim 2, characterized in that: A driving gear (14) is fixedly mounted on the output shaft of the driving motor (13), and the driving gear (14) is meshed with the circular gear ring (11).
4. The multi-angle adjustable metal processing welding robot according to claim 1, characterized in that: A rotating motor (15) is fixedly mounted on the outer side wall of the U-shaped bracket (6), and the output shaft of the rotating motor (15) is connected to the rotating seat (7).
5. The multi-angle adjustable metal processing welding robot according to claim 1, characterized in that: The distance measuring assembly comprises a circular outer frame (16), the circular outer frame (16) being fixedly connected to the outer side walls on both sides of the U-shaped connecting plate (8), a bidirectional screw rod (17) being rotatably connected to the inner side wall of the circular outer frame (16), and a clamping motor (18) being fixed to the outer side of the circular outer frame (16).
6. The multi-angle adjustable metal processing welding robot according to claim 5, characterized in that: The output shaft of the clamping motor (18) is connected to one end of the bidirectional screw rod (17), and both ends of the bidirectional screw rod (17) are threadedly connected with a translation clamping block (19), and a limiting hole is provided on the translation clamping block (19).
7. The multi-angle adjustable metal processing welding robot according to claim 6, characterized in that: A limit rod (20) is fixedly mounted on the inner side wall of the circular outer frame (16), one end of the limit rod (20) is inserted into the limit hole, and a laser rangefinder (21) is arranged at one end of the translation clamping block (19), and the laser rangefinder (21) is arranged on the top of the workpiece (2).
8. The multi-angle adjustable metal processing welding robot according to claim 7, characterized in that: Positioning blocks (22) are connected to the outer side walls on both sides of the laser rangefinder (21), a positioning notch (23) is provided on the top of the circular outer frame (16), and the positioning blocks (22) are arranged in the positioning notch (23).
