Welding robot distance measuring installation structure
By designing and protecting components on the welding robot, the problem of flames affecting the accuracy of the distance measurement device is solved, and the precise installation and protection of the distance measurement device of the welding robot is achieved, improving the welding effect and product quality.
Patent Information
- Application Number
- CN202420891534.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-26
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-04-26
AI Technical Summary
During the welding process, flame or spark sputtering affects the accuracy of the distance measuring device, resulting in inaccurate welding tracks and affecting product quality.
A welding robot range measurement installation structure is designed, including installation components, fixing components and protection components installed on the welding gun fixing frame. The distance measurement device is fixed and protected through structures such as arc grooves and bolts to prevent spark splash damage.
The precise installation and protection of the distance measuring device is achieved, the welding effect is improved, the accuracy of the welding point is ensured, the spark is used to damage the distance measuring lens, and the installation and disassembly process is simplified.
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Figure CN222243274U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of robots, in particular to a distance measuring installation structure of a welding robot. Background Art
[0002] Welding robots are industrial robots that perform welding (including cutting and spraying). According to the definition of the International Organization for Standardization (ISO), industrial robots belong to standard welding robots. Industrial robots are multi-purpose, reprogrammable automatic control manipulators with three or more programmable axes used in the field of industrial automation. In order to adapt to different uses, the mechanical interface of the last axis of the robot is usually a connecting flange that can be connected to different tools or end effectors. The welding robot is to install welding tongs or welding guns on the end axis flange of the industrial robot so that it can perform welding, cutting or thermal spraying.
[0003] At present, welding robots all use intelligent numerical control to control multiple robots for welding at the same time. Since smoke and harmful gases will be generated during the welding process, workers are required to control the control panel from a distance. In order to ensure the accuracy of the welding points, infrared point distance measuring devices are usually installed on the end shaft flange or welding gun of the welding robot according to actual conditions. During the welding process, flames or sparks will be generated when the welding gun is spot welding, which will splash onto the distance measuring lens, affecting the accuracy of the distance measuring device, thereby affecting the welding track of the welding robot, resulting in unqualified product welding. Utility Model Content
[0004] The technical problem to be solved by the utility model is to provide a welding robot distance measurement installation structure, which is convenient for installing a distance measurement device on the welding robot, protects the distance measurement device during the welding process, and is simple to operate.
[0005] Based on the technical problems existing in the background technology, the utility model proposes a welding robot distance measurement installation structure, including an installation component installed on a welding gun fixing frame at one end of the welding robot body;
[0006] A welding gun is fixed on the welding gun fixing frame;
[0007] The mounting assembly includes a mounting frame, a plurality of mounting holes are provided on the mounting frame, a plurality of fastening bolts are provided in the plurality of mounting holes correspondingly, and are fixed to the welding gun fixing frame in cooperation with the mounting holes, a symmetrical arc groove 1 and an arc groove 2 are provided on both sides of the mounting frame, a fixing assembly is also installed inside the mounting frame, a distance measuring device is fixed inside the fixing assembly, and a protection assembly is provided on the outside of the mounting frame;
[0008] The fixing assembly includes two positioning and fixing blocks, the positioning and fixing blocks are clamped on both sides of the distance measuring device, and screw holes are provided on both sides of the two positioning and fixing blocks, and locking plates are installed on the outer sides of the screw holes on both sides, and through holes corresponding to the screw holes are provided on the locking plates, and bolts 1 are correspondingly provided in the screw holes and the through holes, and a screw hole column is provided in the middle of the locking plate, and bolts 2 are provided in the screw hole column, and the bolts 2 are arranged in the arc groove 2;
[0009] The protection assembly includes a protection cover, which is mounted on both sides of the mounting frame. An adjustment rod is provided on the protection cover, and the adjustment rod passes through the protection cover and is placed in the arc groove 1. Locking holes corresponding to the bolt 2 are provided on both sides of the protection cover.
[0010] Preferably, the mounting frame is U-shaped, the arc groove 2 is arranged below the arc groove 1 and is concentrically arranged, the adjusting rod passes through the arc groove 1 on both sides and is fixed on the protective cover, and the bolts 2 on both sides pass through the locking hole and the arc groove 2 and are locked in cooperation with the screw hole column.
[0011] Preferably, adjusting heads are provided at both ends of the adjusting rod.
[0012] Preferably, the ranging device includes a ranging lens, one end of the ranging lens is connected to a functional block, a connecting block is provided between the functional block and the ranging lens, the positioning and fixing blocks are arranged on both sides between the functional block and the connecting block, the locking plate is arranged between the positioning and fixing blocks on both sides and is flush with the sides of the positioning and fixing blocks, the bolt 1 passes through the through hole and is rotated into the screw hole, and the bolt 1 is flush with the side of the locking plate after being inserted.
[0013] Preferably, the screw hole column passes through the arc groove 2, the length of the screw hole column cannot exceed the outer side surface of the protective cover, a plurality of blocks are provided on the bottom side surface of the protective cover, and a protective mirror is also provided on the bottom of the protective cover.
[0014] Preferably, the overall length of the protective cover should be at least greater than the overall length of the distance measuring device, and the distance between the plurality of mounting holes corresponds to the thickness of the bracket of the welding gun fixing bracket.
[0015] Compared with the prior art, the welding robot distance measurement installation structure proposed by the utility model adopts the above technical solution and achieves the following technical effects:
[0016] 1. The utility model installs the distance measuring device on the welding gun mounting frame of the welding robot through the installation component, so that it can perform accurate distance measurement, and the installation method is simple and the disassembly is convenient;
[0017] 2. The utility model fixes the distance measuring device on the mounting frame through a fixing component, and the arc groove provided on the mounting frame is provided for the distance measuring device to adjust, so as to facilitate accurate positioning of the welding point and improve the welding effect;
[0018] 3. The utility model installs a protective cover on the outside of the distance measuring device to prevent sparks generated during welding from splashing and damaging the distance measuring lens, and the protective cover is synchronously rotated and adjusted with the internal distance measuring device to protect the internal distance measuring device at all times. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the structure of the utility model as a whole installed on a welding robot;
[0020] Figure 2 It is a schematic diagram of the overall three-dimensional structure of the utility model;
[0021] Figure 3 It is a schematic diagram of the overall split structure of the utility model;
[0022] Figure 4 It is a partial structure diagram of the utility model Figure 1 ;
[0023] Figure 5 It is a partial structure diagram of the utility model Figure 2 ;
[0024] Figure 6 The three-dimensional structure diagram of the distance measuring device and the fixing assembly of the utility model is shown in FIG. Figure 1 ;
[0025] Figure 7 The three-dimensional structure diagram of the distance measuring device and the fixing assembly of the utility model is shown in FIG. Figure 2 .
[0026] In the figure: 1. welding robot body; 2. welding gun fixing bracket; 3. mounting assembly; 31. mounting bracket; 32. mounting hole; 33. fastening bolt; 34. arc groove 1; 35. arc groove 2; 4. welding gun; 5. fixing assembly; 51. positioning fixing block; 52. screw hole; 53. locking plate; 54. through hole; 55. bolt 1; 56. screw hole column; 57. bolt 2; 6. ranging device; 61. ranging lens; 62. functional block; 63. connecting block; 7. protection assembly; 71. protection cover; 72. adjusting rod; 721. adjusting head; 73. locking hole; 74. stopper; 75. protection mirror. DETAILED DESCRIPTION
[0027] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0028] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0029] Reference Figure 1-7 , the utility model proposes a welding robot distance measurement installation structure, including an installation component 3 installed on a welding gun fixing frame 2 at one end of a welding robot body 1;
[0030] Specifically, a welding gun 4 is fixed on the welding gun fixing frame 2;
[0031] Specifically, the mounting assembly 3 includes a mounting frame 31, a plurality of mounting holes 32 are provided on the mounting frame 31, a plurality of fastening bolts 33 are correspondingly provided in the plurality of mounting holes 32, and the mounting frame 31 is fixed to the welding gun fixing frame 2 in cooperation with the mounting holes 32, and a symmetrical arc groove 1 34 and an arc groove 2 35 are respectively provided on both sides of the mounting frame 31, a fixing assembly 5 is also installed inside the mounting frame 31, a distance measuring device 6 is fixed inside the fixing assembly 5, and a protective assembly 7 is provided outside the mounting frame 31;
[0032] In this embodiment, the welding gun 4 is first fixed to the welding gun fixing frame 2 of the welding robot body 1. Then a U-shaped mounting frame 31 is made, which has a plurality of mounting holes 32 and a symmetrical arc groove 1 34 and an arc groove 2 35. The mounting frame 31 is fixed to the welding gun fixing frame 2 by a fastening element such as a fastening bolt 33.
[0033] Reference Figure 6-7The fixing assembly 5 includes two positioning and fixing blocks 51, which are clamped on both sides of the distance measuring device 6, and screw holes 52 are provided on both sides of the two positioning and fixing blocks 51, and locking plates 53 are installed on the outer sides of the screw holes 52 on both sides, and through holes 54 corresponding to the screw holes 52 are provided on the locking plate 53. Bolts 55 are provided in the screw holes 52 and the through holes 54 respectively, and a screw hole column 56 is provided in the middle of the locking plate 53, and a bolt 57 is provided in the screw hole column 56, and the bolt 57 is arranged in the arc groove 35;
[0034] In this embodiment, two positioning and fixing blocks 51 are used to clamp the two sides of the distance measuring device 6. Two locking plates 53 are provided, which are kept flush with the sides of the positioning and fixing blocks 51 and fixed by bolts 55. Screw hole columns 56 are fixed on the outer side of the locking plates 53 so that they can be placed in the arc groove 35, and then fixed by bolts 57.
[0035] Reference Figure 5 The protection assembly 7 includes a protection cover 71, which is mounted on both sides of the mounting frame 31. An adjustment rod 72 is provided on the protection cover 71. The adjustment rod 72 passes through the protection cover 71 and is placed in the arc groove 34. Locking holes 73 corresponding to the bolts 57 are provided on both sides of the protection cover 71.
[0036] In this embodiment, the protective cover 71 covers the outside of the mounting frame 31 to protect the distance measuring device 6. An adjustment rod 72 is provided on the upper part of the protective cover 71, and the adjustment rod 72 should be matched with the arc groove 1 34 so that the overall protection assembly 7 can be adjusted. Locking holes 73 are provided on both sides of the protective cover 71, corresponding to the bolts 2 57, to ensure the stability of the protective cover 71. The length of the protective cover 71 should cover the entire distance measuring device 6, and sufficient space should be reserved to avoid interference. A stopper 74 and a protective mirror 75 are designed at the bottom of the protective cover 71 to further enhance the protection of the distance measuring device 6.
[0037] Specifically, the mounting frame 31 is U-shaped, the arc groove 2 35 is arranged below the arc groove 1 34 and is arranged concentrically, the adjustment rod 72 passes through the arc groove 1 34 on both sides and is fixed on the protective cover 71, and the bolts 2 57 on both sides pass through the locking hole 73 and the arc groove 2 35 and are locked in cooperation with the screw hole column 55.
[0038] Specifically, two ends of the adjusting rod 72 are provided with adjusting heads 721 .
[0039] Reference Figure 6-7The distance measuring device 6 includes a distance measuring lens 61, one end of the distance measuring lens 61 is connected to a functional block 62, a connecting block 63 is provided between the functional block 62 and the distance measuring lens 61, a positioning and fixing block 51 is arranged on both sides between the functional block 62 and the connecting block 63, a locking plate 53 is arranged between the positioning and fixing blocks 51 on both sides, and is flush with the side of the positioning and fixing blocks 51, a bolt 55 passes through the through hole 54 and is rotated into the screw hole 52, and the bolt 55 is flush with the side of the locking plate 53 after being inserted.
[0040] Specifically, the screw hole column 56 passes through the arc groove 35, and the length of the screw hole column 56 cannot exceed the outer side of the protective cover 71. A plurality of blocks 74 are provided on the bottom side of the protective cover 71, and a protective mirror 75 is also provided at the bottom of the protective cover 71.
[0041] Specifically, the overall length of the protective cover 71 should be at least greater than the overall length of the distance measuring device 6 , and the distance between the plurality of mounting holes 32 corresponds to the thickness of the support of the welding gun fixing bracket 2 .
[0042] In this embodiment, after assembly, an inspection is performed to confirm that all fasteners are properly fixed. Ensure that the distance measuring device 6 is correctly positioned in the mounting frame 31 and is adequately protected. Check whether the adjustment function is normal and ensure that the adjustment rod 72 and the locking hole 73 are properly adjusted and used with the arc groove 1 34 and the arc groove 2 35.
[0043] Run the welding robot, test whether the distance measuring device 6 functions normally, adjust the position of the distance measuring device 6 to ensure the best distance measuring effect. Test and confirm whether the protective cover 71 can effectively protect the distance measuring device from damage.
[0044] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A welding robot distance measurement installation structure, characterized in that: It comprises a mounting assembly (3) mounted on a welding gun fixing frame (2) at one end of a welding robot body (1); A welding gun (4) is fixed on the welding gun fixing frame (2); The mounting assembly (3) comprises a mounting frame (31), the mounting frame (31) being provided with a plurality of mounting holes (32), a plurality of fastening bolts (33) being provided in the plurality of mounting holes (32) correspondingly, and being fixed to the welding gun fixing frame (2) in cooperation with the mounting holes (32), the mounting frame (31) being provided with symmetrical arc grooves 1 (34) and 2 (35) on both sides thereof, a fixing assembly (5) being further installed inside the mounting frame (31), a distance measuring device (6) being fixed inside the fixing assembly (5), and a protective assembly (7) being provided on the outside of the mounting frame (31); The fixing assembly (5) comprises two positioning fixing blocks (51), the positioning fixing blocks (51) being clamped on both sides of the distance measuring device (6), and both sides of the two positioning fixing blocks (51) are provided with screw holes (52), the outer sides of the screw holes (52) on both sides are provided with locking plates (53), the locking plates (53) are provided with through holes (54) corresponding to the screw holes (52), the screw holes (52) and the through holes (54) are provided with bolts (55) respectively, the middle part of the locking plate (53) is provided with a screw hole column (56), the screw hole column (56) is provided with a second bolt (57), and the second bolt (57) is arranged in the second arc groove (35); The protection assembly (7) comprises a protection cover (71), the protection cover (71) being mounted on both sides of the mounting frame (31), an adjustment rod (72) being provided on the protection cover (71), the adjustment rod (72) passing through the protection cover (71) and being disposed in the first arc-shaped groove (34), and locking holes (73) corresponding to the second bolt (57) being provided on both sides of the protection cover (71).
2. A welding robot distance measurement installation structure according to claim 1, characterized in that: The mounting frame (31) is U-shaped, the arc-shaped groove (35) is arranged below the arc-shaped groove (34) and is arranged concentrically, the adjustment rod (72) passes through the arc-shaped groove (34) on both sides and is fixed on the protective cover (71), and the bolts (57) on both sides pass through the locking holes (73) and the arc-shaped groove (35) and are locked with the screw hole columns (56).
3. A welding robot distance measurement installation structure according to claim 2, characterized in that: Adjustment heads (721) are provided at both ends of the adjustment rod (72).
4. The welding robot distance measurement installation structure according to claim 1, characterized in that: The distance measuring device (6) comprises a distance measuring lens (61), one end of the distance measuring lens (61) is connected to a functional block (62), a connecting block (63) is further provided between the functional block (62) and the distance measuring lens (61), the positioning and fixing blocks (51) are arranged on both sides between the functional block (62) and the connecting block (63), the locking plate (53) is arranged between the positioning and fixing blocks (51) on both sides and is flush with the side surfaces of the positioning and fixing blocks (51), the bolt 1 (55) passes through the through hole (54) and is rotated into the screw hole (52), and the bolt 1 (55) is flush with the side surfaces of the locking plate (53) after being inserted.
5. The welding robot distance measurement installation structure according to claim 1, characterized in that: The screw hole column (56) passes through the second arc-shaped groove (35); the length of the screw hole column (56) cannot exceed the outer side surface of the protective cover (71); a plurality of stoppers (74) are provided on the bottom side surface of the protective cover (71); and a protective mirror (75) is also provided on the bottom of the protective cover (71).
6. The welding robot distance measurement installation structure according to claim 1, characterized in that: The overall length of the protective cover (71) should at least be greater than the overall length of the distance measuring device (6), and the distance between the plurality of mounting holes (32) corresponds to the thickness of the support of the welding gun fixing frame (2).