Double-station welding table

By introducing adjustment modules and rotary drive mechanisms in the dual-station welding table, the problem of the inability to adjust the fixture plane in the existing technology is solved, and flexible adjustment of welding planes and efficient loading and unloading are achieved, improving welding efficiency and safety are improved .

CN222243342UActive Publication Date: 2024-12-27ANHUI HOTSTAMPING TECH AUTOMOTIVE PARTS TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420932489.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2024-12-27
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

Existing dual-station welding equipment cannot adjust the welding plane of the fixture, resulting in limited welding efficiency and quality.

Method used

A dual-station welding table including adjustment module and rotary drive mechanism is designed. By adjusting the module, the welding plane degree is adjusted, and the fixture position is exchanged through the rotary drive mechanism to ensure the adaptability and safety of welding plane degree. .

Benefits of technology

The planarity adjustment of welding fixtures is realized, the loading and unloading efficiency and welding quality are improved, the safety of workers is ensured, and the needs of different welding planes are met.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of welding equipment, in particular to a double-station welding table. Comprising a base, an adjusting plate, a plurality of adjusting modules, a rotary driving mechanism, a rotary table, a partition plate and two welding clamps, wherein the adjusting plate is movably arranged above the base; the adjusting modules are arranged on the edges of the base correspondingly and used for adjusting the flatness of the adjusting plate; the rotary driving mechanism is arranged on the adjusting plate; the two welding clamps are located on the two sides of the partition plate. The automatic feeding and discharging device is good in safety performance, the two welding clamps are rotationally switched, the feeding and discharging efficiency is improved, the planeness of the welding clamps can be adjusted, different welding planeness requirements can be met, and the welding quality is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of welding equipment, in particular to a double-station welding table. Background Art

[0002] Among the existing patents, the Chinese patent document with application number 202223078323.1 discloses a double-station rotating fixture for a car spoiler, including a fixture base, a fixture rotating plate, a fixed clamp and an intermediate support seat. The fixture base is located at the bottom, the fixture rotating plate is located above the fixture base, and a fixed clamp is provided above the fixture rotating plate. The fixed clamp is fixedly supported by the fixture rotating plate through the fixed support seat, and the intermediate support seat is located on both sides of the fixture rotating plate and on the center line. A servo motor and a right-angle reducer for rotating the fixture rotating plate are provided below the fixture rotating plate; a clamping cylinder and a movable clamp are provided above the fixture rotating plate, and the clamping cylinder is connected to the clamping cylinder support seat, and the clamping cylinder support seat is fixed on both sides of the fixture rotating plate, and a support for fixing the movable clamp is installed on the clamping cylinder.

[0003] In addition, a Chinese patent document with application number 201720578384.4 discloses a rotating double-station welding workstation, including a guardrail, a robot control cabinet, an electric control cabinet, a welding robot, a cable hanger and a rotating double-station welding platform; the rotating double-station welding platform includes a base, a rotating base and two welding fixture mounting seats, the rotating base is installed on the base, and the two welding fixture mounting seats are symmetrically installed on the rotating base. The rotating base is driven to rotate by a first driving device, and the two welding fixture mounting seats repeatedly rotate the welded workpiece and the unwelded workpiece back and forth between the welding station and the loading and unloading station.

[0004] Although both patent documents can realize the position exchange of two clamps and improve the efficiency of loading and unloading, they cannot realize the adjustment of the welding flatness of the clamps. Therefore, the defects are very obvious and a solution is urgently needed. Utility Model Content

[0005] In order to solve the above technical problems, the purpose of the utility model is to provide a double-station welding table.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A double-station welding table comprises a base, an adjustment plate movably arranged above the base, a plurality of adjustment modules respectively arranged at the edges of the base and used for adjusting the flatness of the adjustment plate, a rotation drive mechanism installed on the adjustment plate, a rotating table installed at the rotating end of the rotation drive mechanism, and a partition plate and two welding fixtures respectively installed on the rotating table, wherein the two welding fixtures are located on both sides of the partition plate.

[0008] Furthermore, the adjustment module includes an externally threaded sleeve that threads through the adjustment plate and a locking bolt that is threadedly connected to the base. The externally threaded sleeve is rotatably sleeved outside the screw rod of the locking bolt. The two ends of the externally threaded sleeve respectively contact the top surface of the base and the nut of the locking bolt. The externally threaded sleeve can rotate between the nut of the locking bolt and the base.

[0009] Furthermore, the adjustment module also includes an anti-loosening gasket sleeved on the outside of the screw rod of the locking bolt, and the anti-loosening gasket is clamped between the nut of the locking bolt and the top end surface of the external threaded sleeve.

[0010] Furthermore, a rotating operating portion is provided on the top of the external threaded sleeve.

[0011] Furthermore, the cross-sectional shape of the rotating operation portion is a regular polygon.

[0012] Furthermore, the welding fixture includes a welding platform installed on a rotating table, a plurality of rotating downward pressing cylinders installed on the side of the welding platform, and a pressing block installed on the rotating downward pressing end of the rotating downward pressing cylinder.

[0013] Furthermore, a protective pad is installed on the bottom surface of the pressing block.

[0014] Furthermore, the rotating drive mechanism includes a turntable divider, a reducer and a motor. The turntable divider is mounted on the adjustment plate, the rotating table is connected to the output shaft of the turntable divider, the reducer is mounted on the outer shell of the turntable divider, the output shaft of the reducer is connected to the input shaft of the turntable divider, the motor is mounted on the outer shell of the reducer, and the output shaft of the motor is connected to the input shaft of the reducer.

[0015] The beneficial effects of the utility model are as follows: in actual application, the flatness of the adjustment plate is adjusted by adjusting the module, so as to adjust the flatness of the welding plane of the welding fixture; in actual use, when one welding fixture is in a welding working state, the other welding fixture is in a loading state; when it is necessary to switch the positions of the two welding fixtures, the rotary drive mechanism drives the rotary table to exchange the positions of the two welding fixtures, so as to facilitate the loading and unloading of the workpiece and improve the welding efficiency. Among them, the partition plate separates the two welding fixtures, plays a protective role, avoids sparks and the like from splashing during welding, and protects the safety of the operators. The utility model has good safety performance. By rotating and switching the two welding fixtures, the efficiency of loading and unloading is improved, and the flatness of the welding fixture can be adjusted, which can meet different welding flatness requirements and improve the welding quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.

[0017] Figure 2 for Figure 1 Enlarged view of point A in the middle.

[0018] Figure 3 for Figure 1 Enlarged view of point B in the middle.

[0019] Description of reference numerals:

[0020] 1. Base; 2. Adjustment plate; 3. Adjustment module; 4. Rotation drive mechanism; 5. Rotation table; 6. Partition plate; 7. Welding fixture; 8. External thread sleeve; 9. Locking bolt; 10. Anti-loosening gasket; 11. Rotation operation part; 12. Welding platform; 13. Rotation downward pressure cylinder; 14. Pressure block; 15. Turntable divider; 16. Reducer; 17. Motor. DETAILED DESCRIPTION

[0021] In order to facilitate the understanding of those skilled in the art, the present invention is further described below in conjunction with embodiments and drawings. The contents mentioned in the implementation modes are not intended to limit the present invention.

[0022] like Figures 1 to 3 As shown, the utility model provides a double-station welding table, which includes a base 1, an adjustment plate 2 movably arranged above the base 1, a plurality of adjustment modules 3 respectively arranged on the edges of the base 1 and used to adjust the flatness of the adjustment plate 2, a rotation drive mechanism 4 installed on the adjustment plate 2, a rotating table 5 installed on the rotating end of the rotation drive mechanism 4, and a partition plate 6 and two welding fixtures 7 respectively installed on the rotating table 5, and the two welding fixtures 7 are located on both sides of the partition plate 6; specifically, the two welding fixtures 7 are symmetrically arranged about the partition plate 6.

[0023] In actual application, the flatness of the adjustment plate 2 is adjusted by adjusting the module 3, so as to adjust the flatness of the welding plane of the welding fixture 7; in actual use, when one welding fixture 7 is in a welding working state, the other welding fixture 7 is in a loading state; when it is necessary to switch the positions of the two welding fixtures 7, the rotary drive mechanism 4 drives the rotary table 5 to exchange the positions of the two welding fixtures 7, so as to facilitate the loading and unloading of the workpiece, thereby improving the welding efficiency. Among them, the partition plate 6 separates the two welding fixtures 7, plays a protective role, avoids sparks and the like from splashing during welding, and protects the safety of the operators. The utility model has good safety performance. By rotating and switching the two welding fixtures 7, the efficiency of loading and unloading is improved, and the flatness of the welding fixture 7 can be adjusted, which can meet different welding flatness requirements and improve the welding quality.

[0024] Preferably, the partition plate 6 is a transparent plate, and the operator can observe the welding condition of the workpiece clamped by one of the welding fixtures 7 through the partition plate 6 .

[0025] In this embodiment, the adjustment module 3 includes an externally threaded sleeve 8 that threads through the adjustment plate 2 and a locking bolt 9 that is threadedly connected to the base 1. The externally threaded sleeve 8 is rotatably sleeved outside the screw rod of the locking bolt 9. The two ends of the externally threaded sleeve 8 respectively contact the top surface of the base 1 and the nut of the locking bolt 9. The externally threaded sleeve 8 can rotate between the nut of the locking bolt 9 and the base 1.

[0026] In actual application, when it is necessary to adjust the flatness of the adjustment plate 2, the external threaded sleeve 8 of the adjustment module 3 is rotated so that the external threaded sleeve 8 is threadedly connected to the adjustment plate 2, and the adjustment plate 2 can make slight lifting and lowering movements (fine-tuning) along the external threaded sleeve 8 to adjust the flatness of the adjustment plate 2, thereby adjusting the flatness of the welding plane of the welding fixture 7.

[0027] In this embodiment, the adjustment module 3 further includes an anti-loosening washer 10 sleeved on the screw rod of the locking bolt 9, and the anti-loosening washer 10 is sandwiched between the nut of the locking bolt 9 and the top surface of the external threaded sleeve 8. The anti-loosening washer 10 plays an anti-loosening role, thereby improving the stability of the relative rotation of the external threaded sleeve 8 and the adjustment plate 2.

[0028] In this embodiment, a rotating operating portion 11 is provided on the top of the external thread sleeve 8. Specifically, the cross-sectional shape of the rotating operating portion 11 is a regular polygon. The arrangement of the rotating operating portion 11 facilitates the rotation of the external thread sleeve 8.

[0029] In this embodiment, the welding fixture 7 includes a welding platform 12 installed on the rotating table 5, a plurality of rotating downward pressing cylinders 13 installed on the side of the welding platform 12, and a pressing block 14 installed on the rotating downward pressing end of the rotating downward pressing cylinder 13. In actual application, the workpiece is placed on the welding platform 12, and the rotating downward pressing cylinder 13 drives the pressing block 14 to rotate to the top of the workpiece and press down, so that the pressing block 14 presses the workpiece tightly on the welding platform 12 to achieve the pressing and fixing of the workpiece.

[0030] In this embodiment, a protective pad is installed on the bottom surface of the pressing block 14; the protective pad plays a role of buffering and protection to prevent the pressing block 14 from crushing the workpiece.

[0031] In this embodiment, the rotating drive mechanism 4 includes a turntable divider 15, a reducer 16 and a motor 17. The turntable divider 15 is mounted on the adjustment plate 2, the rotating table 5 is connected to the output shaft of the turntable divider 15, the reducer 16 is mounted on the housing of the turntable divider 15, the output shaft of the reducer 16 is connected to the input shaft of the turntable divider 15, the motor 17 is mounted on the housing of the reducer 16, and the output shaft of the motor 17 is connected to the input shaft of the reducer 16. In actual application, the motor 17 drives the turntable divider 15 to work via the reducer 16, and the turntable divider 15 drives the rotating table 5 to rotate intermittently, and the angle of each rotation of the rotating table 5 is 180°, so as to realize the interchange of the two welding fixtures 7.

[0032] All technical features in this embodiment can be freely combined according to actual needs.

[0033] The above embodiments are preferred implementation schemes of the present invention. In addition, the present invention can also be implemented in other ways. Any obvious replacement without departing from the concept of the present technical solution is within the protection scope of the present invention.

Claims

1. A double-station welding table, characterized in that: The invention comprises a base (1), an adjustment plate (2) movably arranged above the base (1), a plurality of adjustment modules (3) respectively arranged at the edge of the base (1) and used for adjusting the flatness of the adjustment plate (2), a rotation drive mechanism (4) installed on the adjustment plate (2), a rotating table (5) installed at the rotating end of the rotation drive mechanism (4), and a partition plate (6) and two welding fixtures (7) respectively installed on the rotating table (5), wherein the two welding fixtures (7) are located on both sides of the partition plate (6).

2. A double-station welding table according to claim 1, characterized in that: The adjustment module (3) comprises an external threaded sleeve (8) threadedly penetrating the adjustment plate (2) and a locking bolt (9) threadedly connected to the base (1); the external threaded sleeve (8) is rotatably sleeved outside the screw rod of the locking bolt (9); the two ends of the external threaded sleeve (8) respectively contact the top surface of the base (1) and the nut of the locking bolt (9); the external threaded sleeve (8) can rotate between the nut of the locking bolt (9) and the base (1).

3. A double-station welding table according to claim 2, characterized in that: The adjustment module (3) also includes an anti-loosening washer (10) sleeved on the screw rod of the locking bolt (9), and the anti-loosening washer (10) is clamped between the nut of the locking bolt (9) and the top end surface of the external threaded sleeve (8).

4. A double-station welding table according to claim 1, characterized in that: A rotating operating portion (11) is provided on the top of the external threaded sleeve (8).

5. A double-station welding table according to claim 4, characterized in that: The cross-sectional shape of the rotating operation part (11) is a regular polygon.

6. A double-station welding table according to claim 1, characterized in that: The welding fixture (7) comprises a welding platform (12) mounted on a rotating table (5), a plurality of rotary downward pressing cylinders (13) mounted on the side of the welding platform (12), and a pressing block (14) mounted on the rotary downward pressing end of the rotary downward pressing cylinder (13).

7. A double-station welding table according to claim 6, characterized in that: A protective pad is installed on the bottom surface of the pressing block (14).

8. The double-station welding table according to claim 1, characterized in that: The rotating drive mechanism (4) comprises a turntable divider (15), a reducer (16) and a motor (17); the turntable divider (15) is mounted on the adjustment plate (2); the rotating platform (5) is connected to the output shaft of the turntable divider (15); the reducer (16) is mounted on the housing of the turntable divider (15); the output shaft of the reducer (16) is connected to the input shaft of the turntable divider (15); the motor (17) is mounted on the housing of the reducer (16); the output shaft of the motor (17) is connected to the input shaft of the reducer (16).