Tool for mounting rotating wheel
By designing tooling tools for main tracks and extension tracks, combined with limited-position slots and electric telescopic rods, the problems of low installation efficiency and safety hazards of the wheel are solved, and the stable installation and safe movement of the wheel are achieved.
Patent Information
- Application Number
- CN202421075098.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-16
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-16
AI Technical Summary
The existing rotor installation method is inefficient and prone to damage the rotor, which poses safety hazards, especially during the installation of large-sized rotors.
A tool tool including main track and extended track is designed, with a limiting slot and a transport vehicle, which can realize the stable installation and movement of the rotor through the connecting mechanism, and use an electric telescopic rod and limit mechanism to ensure that the rotor is during the installation process. Stability and safety.
The stability and safety of the rotor during the installation process is achieved, the rotor damage and personal safety risks are avoided, and the installation process is simplified without the need for other tools.
Smart Images

Figure CN222243447U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rotating wheel installation, in particular to a tool for installing a rotating wheel. Background Art
[0002] As dehumidifiers are increasingly used, especially in the lithium battery industry, large-sized dehumidification wheels are frequently used. The wheel is the core component of the entire dehumidification system, and the cost of the wheel accounts for about 30% of the entire dehumidifier. In addition, the wheel substrate itself is relatively brittle, and the surface is easily damaged and difficult to repair, so the assembly of the wheel is extremely important. The current wheel installation method is inefficient and easy to damage the wheel, and there are certain safety hazards. It is difficult to repair the wheel after it is damaged, and it will affect the subsequent operation and performance of the equipment, which is a pain point in the entire equipment installation process.
[0003] At present, the conventional installation method of the runner is:
[0004] (1) The disadvantage of using a crane for lifting is that the crane operation accuracy is not enough, and the operator's operation skills are particularly high. If the operator is not careful, it will hit the surface of the runner and cause damage to the runner;
[0005] (2) The disadvantage of using a forklift for installation is that the forklift's coordination progress is worse, and large swings are more likely to cause damage to the wheels.
[0006] (3) The disadvantage of rolling directly into the equipment frame from the ground is that it is easy to cause damage or deformation to the sheet metal of the outer ring of the impeller. After rolling to the sheet metal frame, it is difficult to control the left and right swing amplitude by manpower, which is easy to cause damage to the surface of the impeller. In addition, when encountering a large-sized impeller, there is a safety risk of rolling and tipping over, causing casualties. Utility Model Content
[0007] The purpose of the utility model is to provide a tool for installing a rotating wheel to solve the problems raised in the above-mentioned background technology.
[0008] In order to solve the above technical problems, the utility model provides the following technical solutions: a work tool with a rotating wheel installed, comprising a main track, an extension track is arranged on one side of the main track, limiting slots are arranged on the main track and the extension track, a transport vehicle is placed at the limiting slot, a rotating wheel is placed on the upper end of the transport vehicle, support blocks are fixedly arranged at the bottom ends of the main track and the extension track, and the main track and the extension track are connected by a connecting mechanism.
[0009] In a preferred embodiment, the transport vehicle includes a support frame, a plurality of movable wheels are installed on both sides of the bottom end of the support frame, and limiting rods are fixedly provided on both sides of the upper end of the support frame. The setting of the movable wheels facilitates the movement of the transport vehicle on the main track and the extension track, and the setting of the limiting rods facilitates the limiting of the rotating wheels.
[0010] In a preferred embodiment, the number of limit slots on the main track and the extension track is the same as the number of moving wheels at the bottom end of the transport vehicle, and a support plate is provided inside each of the limit slots, and the bottom ends of the support plates are fixedly provided on the lifting plates, and electric telescopic rods are fixedly provided on both sides of the bottom ends of the lifting plates. When in use, the moving wheels can be inserted into the limit slots to ensure the stability of the transport vehicle, and the electric telescopic rods can pop out the moving wheels from the limit slots to move the transport vehicle.
[0011] In a preferred embodiment, the electric telescopic rod is fixedly arranged on the inner side wall of the bottom end of the main track and the extension track. The main track and the extension track are both made of angle steel material. The main track and the extension track made of angle steel material have high strength and long service life.
[0012] In a preferred embodiment, the connecting mechanism includes a connecting piece fixedly arranged at the ends of the main rail and the extension rail, and the other end of the extension rail is fixedly provided with a plug column matching the connecting piece, a limiting hole is opened at one end of the plug column, a limiting pin is inserted in the limiting hole, a telescopic column is slidably arranged on the upper end of the limiting pin, and a limiting ring is rotatably arranged on the upper end of the telescopic column, the plug column is inserted into the connecting piece, and then the limiting pin is inserted into the limiting hole to prevent the plug column from being pulled out of the connecting piece.
[0013] In a preferred embodiment, a spring is arranged inside the limit pin, one end of the telescopic column located inside the limit pin is fixedly connected to the spring, and a groove matching the limit ring is opened on one side of the bottom end of the limit pin. The setting of the spring can make the limit pin pop up upward, so that the limit ring cannot slide out of the groove.
[0014] Compared with the prior art, the beneficial effects achieved by the utility model are:
[0015] 1. The utility model pushes the runner into the frame by moving the transport vehicle on the main track and the extension track. The extension track can dock with the main track, and can be applied to runners of different diameters. It can also solve the stability of the runner during installation, and ensure the equipment safety and personal safety of the runner during installation.
[0016] 2. The utility model is provided with a limit slot. When the transport vehicle is placed on the main track or the extended track, the moving wheel at the bottom of the transport vehicle is inserted into the limit slot, which can prevent the transport vehicle from moving and facilitate the placement of the rotating wheel. Through the setting of the connecting mechanism, the main track and the extended track are conveniently connected without the aid of other tools, which is convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 It is a structural schematic diagram of the utility model transport vehicle;
[0020] Figure 3 It is a schematic diagram of the structure of the main track and the extension track of the utility model when they are connected;
[0021] Figure 4 This utility model Figure 3 A schematic diagram of the structure enlargement in the middle;
[0022] Figure 5 It is a schematic diagram of the lifting structure of the lifting plate and the supporting plate of the utility model.
[0023] In the figure: 1. main track; 2. extension track; 3. limit slot; 4. transport vehicle; 5. support block; 6. rotating wheel; 7. support frame; 8. moving wheel; 9. limit rod; 10. support plate; 11. lifting plate; 12. electric telescopic rod; 13. connecting piece; 14. plug column; 15. limit hole; 16. limit pin; 17. telescopic column; 18. limit ring; 19. rotating wheel frame. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figure 1-Figure 5The utility model provides a tooling tool for rotating wheel installation, comprising a main track 1, an extension track 2 is arranged on one side of the main track 1, a limiting slot 3 is arranged on the main track 1 and the extension track 2, a transport vehicle 4 is placed at the limiting slot 3, a rotating wheel 6 is placed on the upper end of the transport vehicle 4, a supporting block 5 is fixedly arranged at the bottom end of the main track 1 and the extension track 2, and the main track 1 and the extension track 2 are connected by a connecting mechanism.
[0026] In a preferred embodiment, the transport vehicle 4 includes a support frame 7, and a plurality of movable wheels 8 are installed on both sides of the bottom end of the support frame 7. Limit rods 9 are fixedly provided on both sides of the upper end of the support frame 7. The movable wheels 8 can move on the main track 1 and the extension track 2, so as to facilitate pushing the rotating wheel 6 into the frame.
[0027] In a preferred embodiment, the number of the limiting slots 3 on the main track 1 and the extension track 2 is the same as the number of the moving wheels 8 at the bottom end of the transport vehicle 4, and a support plate 10 is arranged inside each of the limiting slots 3, and the bottom ends of the support plates 10 are fixedly arranged on the lifting plates 11, and electric telescopic rods 12 are fixedly arranged on both sides of the bottom ends of the lifting plates 11. When the transport vehicle 4 is placed on the main track 1 or the extension track 2, the moving wheels 8 can be inserted into the limiting slots 3, so that the transport vehicle 4 cannot move, which facilitates the placement of the rotating wheels 6, and the electric telescopic rods 12 can drive the lifting plates 11 to rise and fall when they are extended and retracted, and the support plates 10 are moved by the lifting and lowering of the lifting plates 11, thereby extending the moving wheels 8 from the limiting slots 3.
[0028] In a preferred embodiment, the electric telescopic rod 12 is fixedly arranged on the inner side wall of the bottom end of the main track 1 and the extension track 2, and the main track 1 and the extension track 2 are both made of angle steel material.
[0029] In a preferred embodiment, the connecting mechanism includes a connecting piece 13 fixedly arranged at the ends of the main track 1 and the extension track 2, and the other end of the extension track 2 is fixedly provided with a plug 14 matching the connecting piece 13, one end of the plug 14 is provided with a limiting hole 15, and a limiting pin 16 is inserted in the limiting hole 15, and a telescopic column 17 is slidably arranged on the upper end of the limiting pin 16, and a limiting ring 18 is rotatably arranged on the upper end of the telescopic column 17, and a spring is arranged inside the limiting pin 16, and one end of the telescopic column 17 located inside the limiting pin 16 is fixedly connected to the spring, and a groove matching the limiting ring 18 is arranged on one side of the bottom end of the limiting pin 16, and when the main track 1 and the extension track 2 are docked, the plug 14 is inserted into the connecting piece 13, and then the limiting pin 16 is inserted into the limiting hole 15, and the limiting ring 18 is pushed down so that the bottom end of the limiting ring 18 is stuck in the groove.
[0030] The working principle of the utility model is:
[0031] In specific use, since the runner is a cylinder with a diameter of 500-3500mm and a thickness of 200-400mm, the transport track is designed to be spliced for convenience. The main track 1 is 2000mm long and can cover diameters of 1250 and below; the extended track is 1000mm long and has 2 sections, which can be combined into transport tracks with lengths of 2000mm, 3000mm, and 4000mm, which can cover sizes of 500-3500mm. The thickness of the runner is 200mm, 300mm, and 400mm. In theory, a transport vehicle with a width of 400mm can cover 300mm and 200mm, but a transport vehicle with a width of 400mm cannot be placed into the runner frame of 200mm and 300mm. Considering that the outer ring of the runner is an arc, as long as the outer ring of the runner is stably placed on the transport vehicle, it can meet the transportation needs, so the width of the transport vehicle is designed according to the 200mm runner width;
[0032] Then, the use of the main track 1 and the extension track 2 is selected according to the diameter of the rotating wheel 6. If the extension track 2 is needed, the plug post 14 is inserted into the connecting piece 13, and then the limiting pin 16 is inserted into the limiting hole 15, and the limiting ring 18 is pushed down so that the bottom end of the limiting ring 18 is stuck in the groove. The limiting pin 16 bounces upward under the action of the spring, so that the limiting ring 18 is tightly stuck in the groove. After the docking is completed, one end of the main track 1 is laid flat on the bottom of the rotating wheel frame 19, and the other end of the main track 1 is supported on the ground by the support block 5, and then the transport vehicle 4 is placed on the main track 1 or the extension track 2 so that the bottom end of the transport vehicle 4 can be moved. The moving wheel 8 is inserted into the limiting slot 3. After the transport vehicle 4 is placed, the rotating wheel 6 to be installed is placed on the transport vehicle 4, and then the electric telescopic rod 12 is opened. The electric telescopic rod 12 drives the lifting plate 11 to move upward, and the lifting plate 11 drives the supporting plate 10 to move upward, so that the moving wheel 8 extends out from the limiting slot 3, and then the moving wheel 8 moves on the main track 1 and the extension track 2, so that the transport vehicle 4 drives the rotating wheel 6 to move into the rotating wheel frame 19. After the rotating wheel 6 is pushed into the rotating wheel frame 19, the rotating wheel 6 is lifted by the crane, and then the main track 1 is pulled out from the inside of the rotating wheel frame 19, and the transportation of the rotating wheel 6 into place is completed.
[0033] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A wheel-mounted tooling tool, comprising a main track (1), characterized in that: An extension track (2) is arranged on one side of the main track (1), and a limit slot (3) is arranged on both the main track (1) and the extension track (2), a transport vehicle (4) is placed at the limit slot (3), a rotating wheel (6) is placed at the upper end of the transport vehicle (4), and a support block (5) is fixedly arranged at the bottom end of each of the main track (1) and the extension track (2), and the main track (1) and the extension track (2) are connected via a connecting mechanism.
2. A tool for installing a rotating wheel according to claim 1, characterized in that: The transport vehicle (4) comprises a support frame (7), a plurality of moving wheels (8) are mounted on both sides of the bottom end of the support frame (7), and limiting rods (9) are fixedly arranged on both sides of the upper end of the support frame (7).
3. A tool for installing a rotating wheel according to claim 1, characterized in that: The number of the limiting slots (3) on the main track (1) and the extension track (2) is the same as the number of the moving wheels (8) at the bottom end of the transport vehicle (4); a support plate (10) is provided inside each of the limiting slots (3); the bottom end of the support plate (10) is fixedly arranged on a lifting plate (11); and electric telescopic rods (12) are fixedly arranged on both sides of the bottom end of the lifting plate (11).
4. A tool for installing a rotating wheel according to claim 3, characterized in that: The electric telescopic rod (12) is fixedly arranged on the inner side walls of the bottom ends of the main track (1) and the extension track (2); the main track (1) and the extension track (2) are both made of angle steel material.
5. A tool for installing a rotating wheel according to claim 1, characterized in that: The connection mechanism comprises a connection piece (13) fixedly arranged at the ends of the main track (1) and the extension track (2); a plug post (14) matching the connection piece (13) is fixedly arranged at the other end of the extension track (2); a limiting hole (15) is provided at one end of the plug post (14); a limiting pin (16) is inserted into the limiting hole (15); a telescopic column (17) is slidably arranged at the upper end of the limiting pin (16); and a limiting ring (18) is rotatably arranged at the upper end of the telescopic column (17).
6. A tool for installing a rotating wheel according to claim 5, characterized in that: A spring is arranged inside the limit pin (16); one end of the telescopic column (17) located inside the limit pin (16) is fixedly connected to the spring; and a groove matching the limit ring (18) is provided on one side of the bottom end of the limit pin (16).