Track plate pavement fine adjustment trolley
By designing track plate paving fine-tuning trolleys, using supporting frame bodies, gripping mechanisms, fine-tuning claws and other components, the problem of difficult to meet the railway subgrade requirements during high-speed trains during operation is solved, efficient paving and fine-tuning of track plates is achieved, and construction efficiency is improved.
Patent Information
- Application Number
- CN202510215995.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-26
- Publication Date
- 2025-05-13
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The requirements for railway subgrades in the prior art are difficult to meet when high-speed trains are running. Traditional graded gravel track beds are inefficient, and there are safety risks and efficiency problems with manual paving of track panels.
A track plate paving precision adjustment trolley is designed, including a support frame, a plate grasping mechanism, a fine adjustment claw, a twisting mechanism, a walking mechanism and a control box. Through these components, the grasping, lifting, horizontally shifting, vertically shifting and fine adjustment of the track plate are achieved.
The equipment can quickly complete the paving and fine adjustment of the double-line track plates in ballless tracks, without a lot of manual intervention, improve construction efficiency and reduce manpower and material consumption.
Smart Images

Figure CN119980782A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of track slab paving fine-tuning equipment, and in particular relates to a track slab paving fine-tuning trolley. Background Art
[0002] As the speed of trains is getting faster and faster, when the train speed is 200 kilometers or higher, the requirements for railway roadbed are quite high, and the traditional graded crushed stone roadbed is difficult to meet the requirements. The use of concrete integral prefabricated roadbed can meet the requirements of the roadbed when the train moves at high speed.
[0003] The precast concrete track slab is used for paving, which is hoisted and installed on the roadbed to achieve the purpose of laying the integral track bed. At present, the track slab is paved by gantry crane hoisting and manual cooperation.
[0004] However, the above method requires a large number of people to lift, pry, move, and support the track slabs with simple tools, which is inefficient. It is very tiring for people to move, pry, and move back and forth with the gantry crane. There are also risks of collision, crushing, and pinching when people are close to the track slabs. Moreover, the track slabs need to be fine-tuned after they are laid, which is troublesome. Summary of the invention
[0005] In view of the problems existing in the prior art, the object of the present invention is to provide a track slab paving fine-tuning trolley.
[0006] To solve the above problems, the present invention adopts the following technical solutions: The control mechanism that the control lever is used for adjusting the position of the control lever is connected with the control lever of the control lever at the bottom of the support frame, and the control lever is connected with the control lever at the bottom of the support frame, and the control lever is connected with the control lever at the bottom of the support frame. The support frame includes two side frames arranged symmetrically on the left and right and a crossbeam connected between the two side frames and horizontally spanning above the two railway tracks. The walking mechanism is arranged at the bottom of the side frames to drive the supporting frame to move along the direction of the railway tracks; the grab plate mechanism includes a top bracket, a lifting drive mechanism, an opening and closing drive mechanism and a claw clamp, the top bracket is slidably connected to the crossbeam, and a translation drive mechanism is arranged between the crossbeam and the top bracket to drive the top bracket to slide along the crossbeam, the lifting drive mechanism is connected between the top bracket and the opening and closing drive mechanism to drive the opening and closing drive mechanism to move up and down, the opening and closing drive mechanism is connected to the claw clamp to drive the claw clamp to open and close to grasp and release the track plate; the twisting mechanism is connected to the bottom of the lifting drive mechanism to respectively twist the vertical adjustment screw or the horizontal adjustment screw; the control module is electrically connected to the walking mechanism, the translation drive mechanism, the lifting drive mechanism, the opening and closing drive mechanism, and the twisting mechanism respectively to control the walking mechanism, the translation drive mechanism, the lifting drive mechanism, the opening and closing drive mechanism, and the twisting mechanism.
[0007] Preferably, the steering gear includes a steering gear assembly; it also includes a transverse gear and a vertical gear arranged inside the steering gear assembly, the transverse gear is arranged directly below the transverse adjusting screw, the bottom of the transverse adjusting screw is fixedly connected to the transverse gear, rotating the transverse adjusting screw drives the transverse gear to rotate in the horizontal plane direction, the vertical gear is meshed with the transverse gear, and the rotation of the transverse gear drives the vertical gear to rotate in the vertical plane direction; it also includes a transverse screw rod, a sliding nut and an adjuster housing, the adjuster housing is connected above the adjuster base, and the sliding nut is connected inside the adjuster housing; the transverse screw rod is horizontally arranged in the steering gear assembly, one end of the transverse screw rod is threadedly connected to the sliding nut, and the other end is fixed to the vertical gear, that is, rotating the transverse screw rod can drive the steering gear assembly to move left and right relative to the sliding nut.
[0008] Preferably, the walking mechanism includes four moving wheel groups, and the four moving wheel groups are respectively arranged in pairs at the bottom of two side frames, and each moving wheel group is provided with a first servo motor for driving the moving wheel group. The moving wheel group includes a supporting shell and a rubber wheel, and the supporting shell is connected to the bottom of the side frame body, and the rubber wheel is rotatably connected to the bottom of the supporting shell, the first servo motor is connected to the supporting shell and its output shaft is transmission connected to the rubber wheel, and the first servo motor is electrically connected to the control module.
[0009] Preferably, the support shells of the two movable wheel groups located on the front side of the support frame in the direction of travel are rotatably connected to the bottom of the side frame, and the two support shells are provided with steering mechanisms for driving the support shells to rotate relative to the side frame, and the steering mechanism is a first telescopic cylinder, both ends of the first telescopic cylinder are respectively hinged on the bottom of the side frame and the support shell, and a first solenoid valve is provided on the oil pipeline of the first telescopic cylinder, and the first solenoid valve is electrically connected to the control module.
[0010] Preferably, a slide rail parallel to the cross beam is provided on the cross beam, a slider matching the slide rail is provided at the bottom of the top bracket, the top bracket is slidably connected to the cross beam through the cooperation of the slider and the slide rail, a rack parallel to the slide rail is provided on the cross beam, a second servo motor is provided at the bottom of the top bracket, a gear meshing with the rack is transmission-connected to the output shaft of the second servo motor, and the second servo motor is electrically connected to the control module.
[0011] Preferably, the claw clamp is an L-shaped plate including a vertical portion and a horizontal portion, and there are four claw clamps in total, which are arranged in groups of two on the front and rear sides of the top bracket, and the two claw clamps in a group are arranged facing each other, and when the vertical portions of the two claw clamps in a group are parallel to each other, the spacing between their vertical portions is greater than or equal to the width of the track plate, and the spacing between their horizontal portions is less than the width of the track plate. The opening and closing drive mechanism includes four mounting seats, and the four mounting seats are hinged to the top ends of the vertical portions of the four claw clamps, respectively. A second telescopic oil cylinder is arranged on each mounting seat, and the two ends of the second telescopic oil cylinder are hinged to the mounting seat and the claw clamp, respectively. When the second telescopic oil cylinder is telescoped, the claw clamp is driven to rotate around the hinge axis between the second telescopic oil cylinder and the mounting seat, and a second solenoid valve is arranged on the oil pipeline of the second telescopic oil cylinder, and the second solenoid valve is electrically connected to the control module. A connecting rod is connected between the two mounting seats connected to the two claw clamps in a group.
[0012] Preferably, the lifting drive mechanism includes four sliding seats respectively connected to the front and rear sides of the top bracket, a vertically penetrating first sliding groove is opened in the sliding seat, a column is slidably connected in the first sliding groove of each sliding seat, the lower ends of the four columns are respectively connected to four mounting seats, a third telescopic cylinder is arranged between each sliding seat and the mounting seat, two ends of the third telescopic cylinder are respectively hinged to the sliding seat and the mounting seat, a third solenoid valve is arranged on the oil pipeline of the third telescopic cylinder, and the third solenoid valve is electrically connected to the control module.
[0013] Preferably, the number of the twisting mechanisms is consistent with the number of fine-tuning claws, and the twisting mechanism includes a motor mounting seat, a third servo motor and a fourth servo motor. The motor mounting seat is connected to the lower end of the column, and the third servo motor and the fourth servo motor are connected to the motor mounting seat. The output shaft of the third servo motor is transmission-connected with a first sleeve, and the output shaft of the fourth servo motor is transmission-connected with a second sleeve. The first sleeve and the second sleeve are vertically arranged downward, and the third servo motor and the fourth servo motor are electrically connected to the control module respectively.
[0014] Preferably, the lower end of the column is also provided with a horizontal adjustment component and a vertical adjustment component, the horizontal adjustment component includes a horizontal fixing seat, a horizontal slide rail, a horizontal slider and a fourth telescopic oil cylinder, the vertical adjustment component includes a vertical fixing seat, a vertical slide rail, a vertical slider and a fifth telescopic oil cylinder, the horizontal fixing seat is connected to the lower end of the column, the horizontal slide rail is connected to the surface of the horizontal fixing seat parallel to the extension direction of the railway track, the horizontal slider is connected to the vertical fixing seat, and the horizontal slider is slidably connected to the horizontal slide rail, the two ends of the fourth telescopic oil cylinder are respectively connected to the horizontal fixing seat and the vertical fixing seat, and the fourth telescopic oil cylinder is connected to the horizontal fixing seat and the vertical fixing seat. When the oil cylinder is extended or retracted, the vertical fixed seat moves horizontally along the horizontal slide rail through the horizontal slider, the vertical slide rail is vertically connected to the vertical fixed seat, the vertical slider is connected to the motor mounting seat, and the vertical slider is slidably connected to the vertical slide rail, the two ends of the fifth telescopic oil cylinder are respectively connected to the vertical fixed seat and the motor mounting seat, when the fifth telescopic oil cylinder is extended or retracted, the motor mounting seat moves up and down along the vertical slide rail through the vertical slider, and the fourth solenoid valve and the fifth solenoid valve are respectively provided on the oil pipelines of the fourth telescopic oil cylinder and the fifth telescopic oil cylinder, and the fourth solenoid valve and the fifth solenoid valve are electrically connected to the control module.
[0015] Preferably, a second slide groove parallel to the extension direction of the railway track is opened on the top of the adjuster base, and a longitudinal screw rod parallel to the second slide groove is arranged in the second slide groove, and both ends of the longitudinal screw rod are rotatably connected to the adjuster base, and the bottom of the sliding nut is slidably connected in the second slide groove on the top of the adjuster base, and the sliding nut is threadedly connected to the longitudinal screw rod.
[0016] Beneficial effects of the present invention: Compared with the prior art, the advantages of the present invention are: The present invention has a simple structure and a reasonable design, and can realize the grabbing, lifting, lateral movement, longitudinal movement and fine adjustment of the track plate, and can quickly complete the paving and fine adjustment of the double-track track plate in the ballastless track without frequent manual intervention, thus saving manpower and material resources and improving construction efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the working state of the present invention; Figure 2 It is a schematic diagram of the structure of the present invention when grabbing the track plate; Figure 3 for Figure 2 A partial enlarged view of the middle A; Figure 4 for Figure 2 A partial enlarged view of point B in the middle; Figure 5 is a side view of the present invention; Figure 6 for Figure 5 A partial enlarged view of point C in the middle; Figure 7 It is a structural schematic diagram of the gripping plate mechanism of the present invention when gripping the track plate; Figure 8 It is a plan view of the gripping plate mechanism of the present invention when preparing to grip the track plate; Fig. 9 It is a plan view schematic diagram of the gripping plate mechanism of the present invention gripping the track plate; Fig.10 It is a structural schematic diagram of the support frame of the present invention; Fig.11 It is a schematic diagram of the bottom structure of the support frame and the canopy of the present invention; Fig.12 for Fig.11 A partial enlarged view of point D in the middle; Fig.13 It is a schematic diagram of the structure of a part of the structure of the present invention when the track plate is lowered; Fig.14 for Fig.13 A partial enlarged view of point E in the middle; Fig.15 It is a structural schematic diagram of the twisting mechanism, the horizontal adjustment component and the vertical adjustment component; Fig.16 It is a structural schematic diagram of the fine adjustment claw; Fig.17 A cross-sectional view of the fine-tuning claw.
[0018] In the figure: 1, support frame; 1-1, side frame; 1-2, crossbeam; 2. Grab plate mechanism; 2-1. Top bracket; 2-2. Lifting drive mechanism; 2-2-1. Sliding seat; 2-2-3. Column; 2-2-4. Third telescopic oil cylinder; 2-3. Opening and closing drive mechanism; 2-3-1. Mounting seat; 2-3-2. Second telescopic oil cylinder; 2-4. Claw clamp; 2-4-1. Vertical part; 2-4-2. Horizontal part; 2-5. Connecting rod; 3. Walking mechanism; 3-1. Moving wheel set; 3-1-1. Support housing; 3-1-2. Rubber wheel; 3-2. First servo motor; 3-3. Steering mechanism; 4. Control box; 5. Translation drive mechanism; 5-1. Slide rail; 5-2. Sliding block; 5-3. Rack; 5-4. Second servo motor; 5-5. Gear; 6. Fine adjustment claw; 6-1. Regulator base; 6-2. Vertical adjustment screw; 6-3. Horizontal adjustment screw; 6-4. Steering gear; 6-4-1. Steering gear assembly; 6-4-2. Horizontal gear; 6-4-3. Vertical gear; 6-4-4. Horizontal screw; 6-4-5. Sliding nut; 6-4-6. Regulator housing; 6-5. Fixed connecting plate; 6-6. Longitudinal screw; 7. Twisting mechanism; 7-1. Motor mounting seat; 7-2. Third servo motor; 7-3. Fourth servo motor; 7-4. First sleeve; 7-5. Second sleeve; 8. Horizontal adjustment assembly; 8-1. Horizontal fixing seat; 8-2. Horizontal slide rail; 8-3. Horizontal slide block; 8-4. Fourth telescopic cylinder; 9. Vertical adjustment assembly; 9-1. Vertical fixing seat; 9-2. Vertical slide rail; 9-3. Vertical slider; 9-4. Fifth telescopic cylinder. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0020] like Figure 1-17As shown, the present invention provides a technical solution: a track plate paving fine-tuning trolley, comprising a support frame 1, a gripping plate mechanism 2 arranged on the support frame 1, a plurality of fine-tuning claws 6 arranged around the track plate, a twisting mechanism 7 arranged on the gripping plate mechanism 2 for adjusting the fine-tuning claws 6, a walking mechanism 3 arranged at the bottom of the support frame 1 and a control box 4 arranged on the side of the support frame 1, wherein the control box 4 is provided with a control module; the fine-tuning claw 6 comprises an adjuster base 6-1, a vertical adjustment screw 6-2, a lateral adjustment screw 6-3 and a steering gear 6-4; the vertical adjustment screw 6-2 is connected to the adjuster base 6-1 and ...4. The regulator base 6-1 is arranged vertically, and the vertical adjustment screw 6-2 is rotated to move it up and down; the side of the vertical adjustment screw 6-2 is connected to the fixed connecting plate 6-5, and the fixed connecting plate 6-5 is used to connect the track plate; the transverse adjustment screw 6-3 and the vertical adjustment screw 6-2 are arranged in the same direction and are also perpendicular to the regulator base 6-1; the transverse adjustment screw 6-3 is connected to the steering gear 6-4, and the steering gear 6-4 is arranged on the upper part of the regulator base 6-1, which converts the vertical rotation force of the transverse adjustment screw 6-3 into a transverse rotation force; the regulator base 6-1 is placed on the ballastless track base and connected to the side of the track plate; the support frame The support frame 1 comprises two side frames 1-1 arranged symmetrically on the left and right, and a crossbeam 1-2 connected between the two side frames 1-1 and horizontally spanning over two railway tracks. The walking mechanism 3 is arranged at the bottom of the side frame 1-1 to drive the support frame 1 to move along the direction of the railway track; the grab plate mechanism 2 comprises a top bracket 2-1, a lifting drive mechanism 2-2, an opening and closing drive mechanism 2-3 and a claw clamp 2-4. The top bracket 2-1 is slidably connected to the crossbeam 1-2. A translation drive mechanism 5 for driving the top bracket 2-1 to slide along the crossbeam 1-2 is arranged between the crossbeam 1-2 and the top bracket 2-1. The lifting drive mechanism 2-2 is connected to the top bracket 2-1. The bracket 2-1 and the opening and closing driving mechanism 2-3 are used to drive the opening and closing driving mechanism 2-3 to move up and down, and the opening and closing driving mechanism 2-3 is connected to the claw clamp 2-4 to drive the claw clamp 2-4 to open and close to grasp and release the track plate; the twisting mechanism 7 is connected to the bottom of the lifting driving mechanism 2-2 to respectively twist the vertical adjustment screw 6-2 or the lateral adjustment screw 6-3; the control module is electrically connected to the walking mechanism 3, the translation driving mechanism 5, the lifting driving mechanism 2-2, the opening and closing driving mechanism 2-3, and the twisting mechanism 7 to control the walking mechanism 3, the translation driving mechanism 5, the lifting driving mechanism 2-2, the opening and closing driving mechanism 2-3, and the twisting mechanism 7.
[0021] During operation, the track slabs are first laid: the track slabs are stacked vertically on the railway track base, the control module controls the walking mechanism 3 to drive the support frame 1 to move along the direction of the railway track, and controls the translation drive mechanism 5 to drive the top bracket 2-1 to move horizontally perpendicular to the railway track, so that the grab plate mechanism 2 is translated to above the stacked track slabs, and the control module controls the lifting drive mechanism 2-2 to drive the opening and closing drive mechanism 2-3 and the claw clamp 2-4 to move downward until the claw clamp 2-4 is at the same height as the track slab to be grabbed, and then controls the opening and closing drive mechanism 2-3 to drive the claw clamp 2-4 to close and grab the track slab, and then controls the lifting drive mechanism 2-2 drives the opening and closing driving mechanism 2-3 and the claw clamp 2-4 to move upward to lift the track plate, and then controls the walking mechanism 3 to drive the supporting frame 1 to move along the direction of the railway track, and controls the translation driving mechanism 5 to drive the top bracket 2-1 to move horizontally perpendicular to the railway track, so that the track plate is translated to the top of the railway track base where it needs to be placed, and then controls the lifting driving mechanism 2-2 to drive the opening and closing driving mechanism 2-3 and the claw clamp 2-4 to move downward until the fine-tuning claws around the track plate touch the ground, and finally controls the opening and closing driving mechanism 2-3 to drive the claw clamp 2-4 to open and release the track plate, thereby completing the paving of the track plate, and repeats the above steps to complete the paving of other track plates.
[0022] After the track slab is paved, fine-tuning can be carried out: the control module controls the walking mechanism 3 to drive the support frame 1 to move along the direction of the railway track, and controls the translation drive mechanism 5 to drive the top bracket 2-1 to move horizontally perpendicular to the railway track, so that the twisting mechanism 7 is aligned with the vertical adjustment screw 6-2 and the horizontal adjustment screw 6-3 of the fine-tuning claw 6, and the control module controls the lifting drive mechanism 2-2 to drive the twisting mechanism 7 to move downward to connect with the vertical adjustment screw 6-2 and the horizontal adjustment screw 6-3 of the fine-tuning claw 6, and finally controls the twisting mechanism 7 to twist the vertical adjustment screw 6-2 or the horizontal adjustment screw 6-3 through the control module, which can respectively complete the synchronous adjustment of the plane and elevation of the track slab without affecting each other. The horizontal adjustment screw 6-3 is used to adjust the plane of the track slab, and the vertical adjustment screw 6-2 is used to adjust the elevation of the track slab, thereby realizing fine-tuning of the position of the track slab.
[0023] In specific implementation, the control module may refer to a PLC module or a single-chip microcomputer or an ARM controller.
[0024] The present invention has a simple structure and a reasonable design, and can realize the grabbing, lifting, lateral movement, longitudinal movement and fine adjustment of the track plate, and can quickly complete the paving and fine adjustment of the double-track track plate in the ballastless track without frequent manual intervention, thus saving manpower and material resources and improving construction efficiency.
[0025] Further, if Fig.17As shown, the steering gear 6-4 includes a steering gear assembly 6-4-1; it also includes a transverse gear 6-4-2 and a vertical gear 6-4-3 arranged inside the steering gear assembly 6-4-1, the transverse gear 6-4-2 is arranged directly below the transverse adjustment screw 6-3, the bottom of the transverse adjustment screw 6-3 is fixedly connected to the transverse gear 6-4-2, the rotation of the transverse adjustment screw 6-3 drives the transverse gear 6-4-2 to rotate in the horizontal direction, the vertical gear 6-4-3 is meshed with the transverse gear 6-4-2, and the rotation of the transverse gear 6-4-2 drives the vertical gear 6-4-3 to rotate in the vertical direction; it also includes a transverse screw 6-4-4, a sliding nut 6 -4-5 and a regulator housing 6-4-6, the regulator housing 6-4-6 is connected to the top of the regulator base 6-1, and the sliding nut 6-4-5 is connected to the inside of the regulator housing 6-4-6; the transverse screw rod 6-4-4 is horizontally arranged in the steering gear assembly 6-4-1, one end of the transverse screw rod 6-4-4 is threadedly connected to the sliding nut 6-4-5, and the other end is fixed to the vertical gear 6-4-3, that is, rotating the transverse screw rod 6-4-4 can drive the steering gear assembly 6-4-1 to move left and right relative to the sliding nut 6-4-5, so that the track plate can be finely adjusted in the horizontal direction and the elevation direction perpendicular to the extension direction of the railway track at the same time in the vertical direction.
[0026] Furthermore, the walking mechanism 3 includes four moving wheel groups 3-1, and the four moving wheel groups 3-1 are respectively arranged at the bottom of the two side frames 1-1 in pairs to form a stable support for the support frame 1; Figure 3 As shown, each moving wheel group 3-1 is provided with a first servo motor 3-2 for driving the moving wheel group 3-1, and the moving wheel group 3-1 includes a supporting shell 3-1-1 and a rubber wheel 3-1-2, the supporting shell 3-1-1 is connected to the bottom of the side frame 1-1, and the rubber wheel 3-1-2 is rotatably connected to the bottom of the supporting shell 3-1-1, the first servo motor 3-2 is connected to the supporting shell 3-1-1 and its output shaft is transmission-connected to the rubber wheel 3-1-2, the first servo motor 3-2 is electrically connected to the control module, and when working, the first servo motor 3-2 is controlled by the control module to drive the rubber wheel 3-1-2 to rotate, thereby realizing the movement of the paving trolley of the present invention along the direction of the railway track.
[0027] Furthermore, the support shell 3-1-1 of the two moving wheel groups 3-1 located at the front side of the support frame 1 in the direction of travel is rotatably connected to the bottom of the side frame 1-1, and the two support shells 3-1-1 are provided with a steering mechanism 3-3 for driving the support shell 3-1-1 to rotate relative to the side frame 1-1, so as to realize the steering of the two moving wheel groups 3-1 at the front side, thereby correcting the movement of the paving trolley of the present invention along the direction of the railway track; specifically, as Figure 3As shown, the steering mechanism 3-3 is a first telescopic oil cylinder, both ends of which are hinged on the bottom of the side frame 1-1 and the supporting shell 3-1-1 respectively. A first solenoid valve is arranged on the oil pipeline of the first telescopic oil cylinder, and the first solenoid valve is electrically connected to the control module. When working, the switch of the first solenoid valve is controlled by the control module, thereby controlling the extension and retraction of the first telescopic oil cylinder, thereby adjusting the direction of the moving wheel group 3-1.
[0028] Further, if Figure 6 As shown, the crossbeam 1-2 is provided with a slide rail 5-1 parallel to the crossbeam 1-2, and the bottom of the top bracket 2-1 is provided with a slider 5-2 matching the slide rail 5-1, and the top bracket 2-1 is slidably connected to the crossbeam 1-2 through the slider 5-2 cooperating with the slide rail 5-1; Fig.12 As shown, a rack 5-3 parallel to the slide rail 5-1 is arranged on the crossbeam 1-2, and a second servo motor 5-4 is arranged at the bottom of the top bracket 2-1. The output shaft of the second servo motor 5-4 is transmission-connected with a gear 5-5 meshing with the rack 5-3. The second servo motor 5-4 is electrically connected to the control module. When working, the control module controls the second servo motor 5-4 to drive the gear 5-5 to rotate. Since the gear 5-5 and the rack 5-3 are meshed with each other, the top bracket 2-1 is driven to slide along the slide rail 5-1 through the slider 5-2, thereby realizing the lateral movement of the grab plate mechanism 2 on the support frame 1 to realize the paving of the double-track railway track plate.
[0029] Further, if Figure 4As shown, the claw clamp 2-4 is an L-shaped plate including a vertical portion 2-4-1 and a horizontal portion 2-4-2. There are four claw clamps 2-4 in total, which are arranged in groups of two on the front and rear sides of the top bracket 2-1, and the two claw clamps 2-4 in a group are arranged facing each other. When the vertical portions 2-4-1 of the two claw clamps 2-4 in a group are parallel to each other, the spacing between the vertical portions 2-4-1 is greater than or equal to the width of the track plate, and the spacing between the horizontal portions 2-4-2 is less than the width of the track plate. The opening and closing driving mechanism 2-3 includes four mounting seats 2-3-1, and the four mounting seats 2-3-1 are respectively hinged on the top of the vertical parts 2-4-1 of the four claws 2-4. Each mounting seat 2-3-1 is provided with a second telescopic oil cylinder 2-3-2, and the two ends of the second telescopic oil cylinder 2-3-2 are respectively hinged on the mounting seat 2-3-1 and the claw 2-4. When the second telescopic oil cylinder 2-3-2 is extended or retracted, it drives the claw 2-4 to rotate around the hinge axis between it and the mounting seat 2-3-1. A second solenoid valve is provided on the oil pipeline of the second telescopic oil cylinder 2-3-2, and the second solenoid valve is electrically connected to the control module. When working, the switch of the second solenoid valve is controlled by the control module, thereby controlling the extension and contraction of the second telescopic oil cylinder 2-3-2, driving the two claw clamps 2-4 in a group to rotate toward or away from each other around the center of the hinge axis between them and the mounting seat 2-3-1. When the two claw clamps rotate toward each other, their vertical parts 2-4-1 are clamped on both sides of the track plate respectively, and their horizontal parts 2-4-2 are inserted under the track plate. The two groups of claw clamps 2-4 are respectively located on the front and rear sides of the top bracket 2-1, so as to clamp and grasp the track plate. Conversely, when the two claw clamps 2-4 in a group are rotated away from each other, the track plate can be loosened; and a connecting rod 2-5 is connected between the two mounting seats 2-3-1 connected to the two claw clamps 2-4 in a group, and the mounting seats 2-3-1 of the two claw clamps 2-4 are connected as a whole. The distance between the two claw clamps 2-4 clamped on both sides of the track plate is always fixed, so that the claw clamps 2-4 clamp the track plate more firmly.
[0030] Furthermore, the lifting drive mechanism 2-2 includes four sliding seats 2-2-1 respectively connected to the front and rear sides of the top bracket 2-1, the sliding seats 2-2-1 are provided with a vertically penetrating first slide groove, and a column 2-2-3 is slidably connected in the first slide groove of each sliding seat 2-2-1, and the lower ends of the four columns 2-2-3 are respectively connected to four mounting seats 2-3-1, and a third telescopic oil cylinder 2-2-4 is arranged between each sliding seat 2-2-1 and the mounting seat 2-3-1. The ends are respectively hinged on the sliding seat 2-2-1 and the mounting seat 2-3-1. A third solenoid valve is arranged on the oil pipeline of the third telescopic oil cylinder 2-2-4. The third solenoid valve is electrically connected to the control module. When working, the switch of the third solenoid valve is controlled by the control module, thereby controlling the extension and retraction of the third telescopic oil cylinder 2-2-4, thereby pushing the mounting seat 2-3-1 to drive the column 2-2-3 to slide up and down along the slide groove of the sliding seat 2-2-1, thereby realizing the opening and closing driving mechanism 2-3 and the claw clamp 2-4 to drive the track plate to move up and down.
[0031] Furthermore, the number of the twisting mechanisms 7 is consistent with the number of the fine-adjusting claws 6, so that multiple twisting mechanisms 7 can simultaneously adjust the fine-adjusting claws 6 at different positions; specifically, Fig.13 , 14 As shown, the twisting mechanism 7 includes a motor mounting seat 7-1, a third servo motor 7-2 and a fourth servo motor 7-3, the motor mounting seat 7-1 is connected to the lower end of the column 2-2-3, the third servo motor 7-2 and the fourth servo motor 7-3 are connected to the motor mounting seat 7-1, the output shaft of the third servo motor 7-2 is transmission-connected with a first sleeve 7-4, the output shaft of the fourth servo motor 7-3 is transmission-connected with a second sleeve 7-5, the first sleeve 7-4 and the second sleeve 7-5 are vertically downwardly arranged, the third servo motor 7-2 and the fourth servo motor 7-3 are electrically connected to the control module respectively, and when working, the control module controls the walking mechanism 3 to drive the support frame 1 to move along the direction of the railway track, and controls the translation drive mechanism 5 to drive The top bracket 2-1 moves laterally perpendicular to the railway track, so that the first sleeve 7-4 and the second sleeve 7-5 are respectively aligned with the vertical adjustment screw 6-2 and the horizontal adjustment screw 6-3 of the fine-tuning claw 6, and the control module controls the lifting drive mechanism 2-2 to drive the motor mounting seat 7-1 to move downward until the first sleeve 7-4 and the second sleeve 7-5 are respectively connected to the vertical adjustment screw 6-2 and the horizontal adjustment screw 6-3. According to the position adjustment needs of the track plate, the control module controls the third servo motor 7-2 or the fourth servo motor 7-3 to drive the first sleeve 7-4 or the second sleeve 7-5 to rotate, thereby driving the vertical adjustment screw 6-2 or the horizontal adjustment screw 6-3 to rotate, thereby adjusting the track plate to move in the horizontal direction and the elevation direction perpendicular to the extension direction of the railway track.
[0032] Furthermore, a horizontal adjustment component 8 and a vertical adjustment component 9 are also provided at the lower end of the column 2-2-3, so that after the track plate is paved, there is no need for the walking mechanism 3 to drive the paving trolley to move as a whole to align the first sleeve 7-4 and the second sleeve 7-5 with the vertical adjustment screw 6-2 and the lateral adjustment screw 6-3 of the fine-tuning claw 6 respectively, and to avoid the claw clamp 2-4 or the opening and closing drive mechanism 2-3 colliding with the track plate when the lifting drive mechanism 2-2 drives the motor mounting seat 7-1 to move downward. It is only necessary to adjust the movement of the first sleeve 7-4 and the second sleeve 7-5 through the horizontal adjustment component 8 and the vertical adjustment component 9.
[0033] Specifically, Fig.14 , 15 As shown, the horizontal adjustment assembly 8 includes a horizontal fixing seat 8-1, a horizontal slide rail 8-2, a horizontal slider 8-3 and a fourth telescopic cylinder 8-4, and the vertical adjustment assembly 9 includes a vertical fixing seat 9-1, a vertical slide rail 9-2, a vertical slider 9-3 and a fifth telescopic cylinder 9-4. The horizontal fixing seat 8-1 is connected to the lower end of the column 2-2-3, the horizontal slide rail 8-2 is connected to the surface of the horizontal fixing seat 8-1 parallel to the extension direction of the railway track, and the horizontal slider 8-3 is connected to the vertical fixing seat 9- 1, and the horizontal slider 8-3 is slidably connected to the horizontal slide rail 8-2, the two ends of the fourth telescopic oil cylinder 8-4 are respectively connected to the horizontal fixed seat 8-1 and the vertical fixed seat 9-1, when the fourth telescopic oil cylinder 8-4 is extended and retracted, the vertical fixed seat 9-1 moves horizontally along the horizontal slide rail 8-2 through the horizontal slider 8-3, the vertical slide rail 9-2 is vertically connected to the vertical fixed seat 9-1, the vertical slider 9-3 is connected to the motor mounting seat 7-1, and the vertical slider 9-3 is slidably connected On the vertical slide rail 9-2, the two ends of the fifth telescopic oil cylinder 9-4 are respectively connected to the vertical fixed seat 9-1 and the motor mounting seat 7-1. When the fifth telescopic oil cylinder 9-4 is extended or retracted, the motor mounting seat 7-1 moves up and down along the vertical slide rail 9-2 through the vertical slider 9-3. The fourth solenoid valve and the fifth solenoid valve are respectively arranged on the oil pipelines of the fourth telescopic oil cylinder 8-4 and the fifth telescopic oil cylinder 9-4. The fourth solenoid valve and the fifth solenoid valve are electrically connected to the control module. When working, the control module Control the switch of the fourth solenoid valve to control the extension and retraction of the fourth telescopic cylinder 8-4, driving the vertical fixing seat 9-1 to move horizontally along the horizontal slide rail 8-2 through the horizontal slider 8-3, thereby adjusting the motor mounting seat 7-1 to move along the extension direction of the railway track to adjust the alignment of the twisting mechanism 7 and the fine-adjusting claw 6; control the switch of the fifth solenoid valve through the control module to control the extension and retraction of the fifth telescopic cylinder 9-4, driving the motor mounting seat 7-1 to move up and down, thereby realizing the up and down movement of the twisting mechanism 7 and the connection with the fine-adjusting claw 6.
[0034] Further, if Fig.16, 17 As shown, a second slide groove parallel to the extension direction of the railway track is opened on the top of the regulator base 6-1, and a longitudinal screw rod 6-6 parallel to the second slide groove is arranged in the second slide groove, and both ends of the longitudinal screw rod 6-6 are rotatably connected to the regulator base 6-1, and the bottom of the sliding nut 6-4-5 is slidably connected to the second slide groove at the top of the regulator base 6-1, and the sliding nut 6-4-5 is threadedly connected to the longitudinal screw rod 6-6. When working, the longitudinal screw rod 6-6 is turned to drive the sliding nut 6-4-5 to slide along the second slide groove at the top of the regulator base 6-1, so that the steering gear assembly 6-4-1 drives the fixed connecting plate 6-5 to move forward and backward relative to the regulator base 6-1, thereby realizing the fine adjustment of the position of the track plate parallel to the extension direction of the railway track.
[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A track slab paving fine-tuning trolley, characterized in that: It comprises a support frame (1), a gripping plate mechanism (2) arranged on the support frame (1), a plurality of fine-adjusting claws (6) arranged around the track plate, a twisting mechanism (7) arranged on the gripping plate mechanism (2) for adjusting the fine-adjusting claws (6), a walking mechanism (3) arranged at the bottom of the support frame (1), and a control box (4) arranged on the side of the support frame (1), wherein a control module is arranged in the control box (4); The fine adjustment claw (6) comprises an adjuster base (6-1), a vertical adjustment screw (6-2), a lateral adjustment screw (6-3) and a steering gear (6-4); the vertical adjustment screw (6-2) is connected to the adjuster base (6-1) and is arranged vertically with the adjuster base (6-1); the vertical adjustment screw (6-2) moves up and down when it is rotated; the side surface of the vertical adjustment screw (6-2) is connected to a fixed connection plate (6-5); the fixed connection plate (6-5) is used to connect The lateral adjustment screw (6-3) and the vertical adjustment screw (6-2) are arranged in the same direction and are also perpendicular to the adjuster base (6-1); the lateral adjustment screw (6-3) is connected to the steering gear (6-4), and the steering gear (6-4) is arranged on the upper part of the adjuster base (6-1) to convert the vertical rotation force of the lateral adjustment screw (6-3) into a lateral rotation force; the adjuster base (6-1) is placed on the ballastless track base and connected to the side of the track plate; The support frame (1) comprises two side frames (1-1) arranged symmetrically on the left and right, and a crossbeam (1-2) connected between the two side frames (1-1) and horizontally spanning above two railway tracks, and the walking mechanism (3) is arranged at the bottom of the side frame (1-1) to drive the support frame (1) to move along the direction of the railway track; The gripping plate mechanism (2) comprises a top bracket (2-1), a lifting drive mechanism (2-2), an opening and closing drive mechanism (2-3) and a claw clamp (2-4); the top bracket (2-1) is slidably connected to the crossbeam (1-2); a translation drive mechanism (5) for driving the top bracket (2-1) to slide along the crossbeam (1-2) is provided between the crossbeam (1-2) and the top bracket (2-1); the lifting drive mechanism (2-2) is connected between the top bracket (2-1) and the opening and closing drive mechanism (2-3) to drive the opening and closing drive mechanism (2-3) to move up and down; and the opening and closing drive mechanism (2-3) is connected to the claw clamp (2-4) to drive the claw clamp (2-4) to open and close so as to grip and release the track plate; The twisting mechanism (7) is connected to the bottom of the lifting drive mechanism (2-2) and is used to twist the vertical adjustment screw (6-2) or the horizontal adjustment screw (6-3) respectively; The control module is electrically connected to the walking mechanism (3), the translation drive mechanism (5), the lifting drive mechanism (2-2), the opening and closing drive mechanism (2-3), and the twisting mechanism (7) respectively, so as to control the walking mechanism (3), the translation drive mechanism (5), the lifting drive mechanism (2-2), the opening and closing drive mechanism (2-3), and the twisting mechanism (7).
2. A track slab paving fine-tuning trolley according to claim 1, characterized in that: The steering gear (6-4) comprises a steering gear assembly (6-4-1); and also comprises a transverse gear (6-4-2) and a vertical gear (6-4-3) arranged inside the steering gear assembly (6-4-1); the transverse gear (6-4-2) is arranged directly below the transverse adjustment screw (6-3); the bottom of the transverse adjustment screw (6-3) is fixedly connected to the transverse gear (6-4-2); the transverse gear (6-4-2) is driven to rotate in the horizontal direction by rotating the transverse adjustment screw (6-3); the vertical gear (6-4-3) is meshed with the transverse gear (6-4-2); the transverse gear (6-4-2) is driven to rotate in the vertical direction by rotating the vertical gear (6-4-3). The invention also comprises a transverse screw rod (6-4-4), a sliding nut (6-4-5) and a regulator housing (6-4-6), wherein the regulator housing (6-4-6) is connected to the top of the regulator base (6-1), and the sliding nut (6-4-5) is connected to the inside of the regulator housing (6-4-6); the transverse screw rod (6-4-4) is horizontally arranged in the steering gear assembly (6-4-1), one end of the transverse screw rod (6-4-4) is threadedly connected to the sliding nut (6-4-5), and the other end is fixed to the vertical gear (6-4-3), that is, rotating the transverse screw rod (6-4-4) can drive the steering gear assembly (6-4-1) to move left and right relative to the sliding nut (6-4-5).
3. The track slab paving fine-tuning trolley according to claim 1, characterized in that: The walking mechanism (3) comprises four moving wheel groups (3-1), the four moving wheel groups (3-1) are arranged in pairs at the bottom of two side frames (1-1), each moving wheel group (3-1) is provided with a first servo motor (3-2) for driving the moving wheel group (3-1), the moving wheel group (3-1) comprises a supporting shell (3-1-1) and a rubber wheel (3-1-2), the supporting shell (3-1-1) is connected to the bottom of the side frame (1-1), the rubber wheel (3-1-2) is rotatably connected to the bottom of the supporting shell (3-1-1), the first servo motor (3-2) is connected to the supporting shell (3-1-1) and its output shaft is drivingly connected to the rubber wheel (3-1-2), and the first servo motor (3-2) is electrically connected to a control module.
4. A track slab paving fine-tuning trolley according to claim 3, characterized in that: The support shell (3-1-1) of the two moving wheel groups (3-1) located at the front side of the support frame (1) in the direction of travel is rotatably connected to the bottom of the side frame (1-1), and the two support shells (3-1-1) are provided with a steering mechanism (3-3) for driving the support shell (3-1-1) to rotate relative to the side frame (1-1), the steering mechanism (3-3) is a first telescopic oil cylinder, the two ends of the first telescopic oil cylinder are respectively hinged to the bottom of the side frame (1-1) and the support shell (3-1-1), and the oil pipeline of the first telescopic oil cylinder is provided with a first solenoid valve, and the first solenoid valve is electrically connected to the control module.
5. The track slab paving fine-tuning trolley according to claim 1, characterized in that: The crossbeam (1-2) is provided with a slide rail (5-1) parallel to the crossbeam (1-2); a slider (5-2) matching the slide rail (5-1) is provided at the bottom of the top bracket (2-1); the top bracket (2-1) is slidably connected to the crossbeam (1-2) through the slider (5-2) cooperating with the slide rail (5-1); a rack (5-3) parallel to the slide rail (5-1) is provided on the crossbeam (1-2); a second servo motor (5-4) is provided at the bottom of the top bracket (2-1); a gear (5-5) meshing with the rack (5-3) is transmission-connected to the output shaft of the second servo motor (5-4); and the second servo motor (5-4) is electrically connected to a control module.
6. The track slab paving fine-tuning trolley according to claim 1, characterized in that: The claw clamp (2-4) is an L-shaped plate including a vertical portion (2-4-1) and a horizontal portion (2-4-2). There are four claw clamps (2-4) in total, which are arranged in groups of two on the front and rear sides of the top bracket (2-1). The two claw clamps (2-4) in a group are arranged facing each other, and when the vertical portions (2-4-1) of the two claw clamps (2-4) in a group are parallel to each other, the spacing between the vertical portions (2-4-1) is greater than or equal to the width of the track plate, and the spacing between the horizontal portions (2-4-2) is less than the width of the track plate. The opening and closing drive mechanism (2-3) includes four mounting seats (2-3-1), and the four mounting seats (2-3-1) are respectively hinged to the four claw clamps ( A second telescopic oil cylinder (2-3-2) is arranged at the top of a vertical portion (2-4-1) of the mounting seat (2-3-1), and each mounting seat (2-3-1) is provided with a second telescopic oil cylinder (2-3-2). The two ends of the second telescopic oil cylinder (2-3-2) are respectively hinged on the mounting seat (2-3-1) and the claw clamp (2-4). When the second telescopic oil cylinder (2-3-2) is extended or retracted, the claw clamp (2-4) is driven to rotate around the hinge axis between the second telescopic oil cylinder (2-3-2) and the mounting seat (2-3-1). A second solenoid valve is arranged on the oil delivery pipeline of the second telescopic oil cylinder (2-3-2). The second solenoid valve is electrically connected to a control module. A connecting rod (2-5) is connected between two mounting seats (2-3-1) connected to two claw clamps (2-4) that form a group.
7. The track slab paving fine-tuning trolley according to claim 1, characterized in that: The lifting drive mechanism (2-2) comprises four sliding seats (2-2-1) respectively connected to the front and rear sides of the top bracket (2-1); a vertically penetrating first sliding groove is provided in the sliding seat (2-2-1); a column (2-2-3) is slidably connected in the first sliding groove of each sliding seat (2-2-1); the lower ends of the four columns (2-2-3) are respectively connected to four mounting seats (2-3-1); a third telescopic oil cylinder (2-2-4) is provided between each sliding seat (2-2-1) and the mounting seat (2-3-1); two ends of the third telescopic oil cylinder (2-2-4) are respectively hinged to the sliding seat (2-2-1) and the mounting seat (2-3-1); a third solenoid valve is provided on the oil pipeline of the third telescopic oil cylinder (2-2-4); and the third solenoid valve is electrically connected to the control module.
8. The track slab paving fine-tuning trolley according to claim 7, characterized in that: The number of the twisting mechanisms (7) is consistent with the number of the fine-adjusting claws (6). The twisting mechanism (7) comprises a motor mounting seat (7-1), a third servo motor (7-2) and a fourth servo motor (7-3). The motor mounting seat (7-1) is connected to the lower end of the column (2-2-3). The third servo motor (7-2) and the fourth servo motor (7-3) are connected to the motor mounting seat (7-1). The output shaft of the third servo motor (7-2) is transmission-connected with a first sleeve (7-4). The output shaft of the fourth servo motor (7-3) is transmission-connected with a second sleeve (7-5). The first sleeve (7-4) and the second sleeve (7-5) are arranged vertically downward. The third servo motor (7-2) and the fourth servo motor (7-3) are respectively electrically connected to a control module.
9. The track slab paving fine-tuning trolley according to claim 8, characterized in that: The lower end of the column (2-2-3) is also provided with a horizontal adjustment component (8) and a vertical adjustment component (9). The horizontal adjustment component (8) comprises a horizontal fixing seat (8-1), a horizontal slide rail (8-2), a horizontal slider (8-3) and a fourth telescopic oil cylinder (8-4). The vertical adjustment component (9) comprises a vertical fixing seat (9-1), a vertical slide rail (9-2), a vertical slider (9-3) and a fifth telescopic oil cylinder (9-4). The horizontal fixing seat (8-1) is connected to the lower end of the column (2-2-3). The horizontal slide rail (8-2) is connected to the surface of the horizontal fixing seat (8-1) parallel to the extension direction of the railway track. The horizontal slider (8-3) is connected to the vertical fixing seat (9-1), and the horizontal slider (8-3) is slidably connected to the horizontal slide rail (8-2). The fourth telescopic oil cylinder (8-4) has two ends respectively connected to the horizontal fixing seat (8-1) and the vertical fixing seat (9-1). ), when the fourth telescopic oil cylinder (8-4) is extended or retracted, the vertical fixed seat (9-1) moves horizontally along the horizontal slide rail (8-2) through the horizontal slider (8-3), the vertical slide rail (9-2) is vertically connected to the vertical fixed seat (9-1), the vertical slider (9-3) is connected to the motor mounting seat (7-1), and the vertical slider (9-3) is slidably connected to the vertical slide rail (9-2), and the fifth telescopic oil cylinder (9-4) is moved horizontally along the horizontal slide rail (8-2) through the horizontal slider (8-3), the vertical slide rail (9-2) is vertically connected to the vertical fixed seat (9-1), the vertical slider (9-3) is connected to the motor mounting seat (7-1), and the vertical slider (9-3) is slidably connected to the vertical slide rail (9-2), The ends are respectively connected to a vertical fixing seat (9-1) and a motor mounting seat (7-1); when the fifth telescopic oil cylinder (9-4) is extended or retracted, the motor mounting seat (7-1) moves up and down along a vertical slide rail (9-2) via a vertical slide block (9-3); a fourth solenoid valve and a fifth solenoid valve are respectively provided on the oil delivery pipelines of the fourth telescopic oil cylinder (8-4) and the fifth telescopic oil cylinder (9-4); the fourth solenoid valve and the fifth solenoid valve are electrically connected to a control module.
10. The track slab paving fine-tuning trolley according to claim 2, characterized in that: The top of the regulator base (6-1) is provided with a second slide groove parallel to the extension direction of the railway track, and a longitudinal screw rod (6-6) parallel to the second slide groove is arranged in the second slide groove, and both ends of the longitudinal screw rod (6-6) are rotatably connected to the regulator base (6-1), and the bottom of the sliding nut (6-4-5) is slidably connected to the second slide groove at the top of the regulator base (6-1), and the sliding nut (6-4-5) is threadedly connected to the longitudinal screw rod (6-6).
Citation Information
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