Deburring device for precision machining
By designing a rotary grinding mechanism and a clamping fixing mechanism in precision machining, automatic rotation and grinding of pipe fittings and workpieces is achieved, the problem of low grinding efficiency in the prior art is solved, the processing efficiency and effect are improved, and it is suitable for mass production.
Patent Information
- Application Number
- CN202421103010.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-21
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-21
AI Technical Summary
The existing precision mechanical deburring device is inefficient during the grinding process, and the workpiece needs to be moved repeatedly, which leads to heavy burden on workers and is not conducive to mass production.
A deburring device including a processing table, clamping fixing mechanism and a rotating grinding mechanism is designed. The rotating grinding mechanism is driven by the moving mechanism, and the automatic rotation and grinding of the pipe workpiece is achieved by using components such as rollers, motors, gear rings, etc. to ensure more comprehensive grinding effect.
It improves grinding efficiency and effect, reduces burr residue, reduces worker operation burden, and is suitable for mass production.
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Figure CN222243906U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mechanical grinding equipment, in particular to a deburring device used for precision mechanical processing. Background Art
[0002] Machining refers to the process of changing the size or performance of a workpiece through a mechanical device. According to the difference in processing methods, it can be divided into cutting processing and pressure processing.
[0003] In the process of mechanical processing, grinding and deburring are very important after the workpiece is processed. The burrs in the product installation process lead to the unsmooth structure and jamming, which is particularly critical on automatic equipment. Some electrical equipment causes short circuits in the circuit due to the falling of burrs during work, damaging the equipment. The friction between the accessories is severe due to the burrs or falling on the surface, which greatly reduces the working time. If the burrs fall into the hydraulic or pneumatic system circuit, the circuit will be blocked and the equipment cannot operate, resulting in losses. In the aerospace industry, some temperature electromagnetic relay equipment causes electromagnetic structure jamming due to the falling of burrs, which has serious consequences. The burrs on some shaft workpieces can cause serious damage to the sealing ring gasket and damage to the sealing, causing failures. The mechanical and electrical product accessories are not smoothed before electroplating, which has an adverse effect on the adsorption of the electroplating layer. The burrs may cause harm to the human body. In fact, deburring is to remove the thorns or flash formed at the intersection of the part surface and the surface. The harmfulness of burrs is particularly obvious, which has gradually attracted widespread attention, and people have begun to study the generation mechanism and removal methods of burrs.
[0004] The deburring device of precision machining in the prior art still has the following disadvantages. During the grinding process, especially for pipe fittings, the workpiece is often moved to a grinder, and then the workpiece is moved to grind different positions of the workpiece, or a handheld grinder is used to grind different positions of the workpiece. The work efficiency is low, the burden on workers is heavy, and it is not conducive to the mass production of workpieces. Utility Model Content
[0005] To solve the problems raised in the above background technology. The utility model provides a deburring device for precision machining, which has a rotating grinding mechanism to solve the problem that in the process of grinding, especially for pipe workpieces, the workpiece is often moved to a grinder, and then the workpiece is moved to grind different positions of the workpiece, or a handheld grinder is used to grind different positions of the workpiece, which has low work efficiency, heavy burden on workers, and is not conducive to mass production of workpieces.
[0006] The technical solution of the utility model is: a deburring device for precision machining, comprising a machining table, a clamping and fixing mechanism is arranged on the top of the machining table, a moving mechanism is arranged inside the machining table, and a rotating grinding mechanism is arranged on the top of the moving mechanism;
[0007] The rotating grinding mechanism includes roller 2, motor 2, moving frame, rotating shaft 2, protective cover, driving gear, gear ring, screw, adjusting frame, moving block, grinding wheel, motor 3, rotating shaft 3 and adjusting plate, roller 2 is arranged on the inner wall of the moving frame, the gear ring is movably embedded in one side wall of the moving frame, the gear ring is meshed with the driving gear, the adjusting frame is fixedly installed on one side outer wall of the gear ring, the motor 2 is fixedly installed on one side outer wall of the adjusting plate, the output end of the motor 2 is fixedly connected to the rotating shaft 2, and the other end of the rotating shaft 2 is fixedly connected to the grinding wheel.
[0008] Furthermore, a support leg is fixedly installed on the bottom of the processing table, and a foot pad is fixedly installed on the bottom end of the support leg.
[0009] Furthermore, the motor 2 is fixedly mounted on the top of the moving frame, the output end of the motor 2 is fixedly connected to the rotating shaft 2, the other end of the rotating shaft 2 is fixedly connected to the driving gear, and the protective cover is fixedly mounted on the top of the moving frame and is located outside the driving gear.
[0010] Furthermore, the screw rod is movably inserted into the interior of the adjustment frame, the moving block is movably sleeved onto the exterior of the screw rod, and the moving block is slidably connected to the inner wall of the adjustment frame, and the adjustment plate is fixedly mounted on one side outer wall of the moving block.
[0011] Furthermore, the clamping and fixing mechanism includes a fixed frame, a threaded rod, a clamp and a roller. The fixed frame is fixedly installed on the top of the processing table, the roller is arranged on the inner wall of the fixed frame, the threaded rod is threadedly inserted into the top wall of the fixed frame, and the bottom end of the threaded rod is movably arranged on the top of the clamp through a bearing.
[0012] Furthermore, the moving mechanism includes a motor 1, a moving plate and a screw. A slide groove is opened on the top of the processing table. The motor 1 is fixedly installed inside the processing table. The output end of the motor 1 is fixedly connected to the screw. The moving plate is movably sleeved on the outside of the screw, and the moving plate is slidably connected to the slide groove. The moving frame is fixedly installed on the top of the moving plate.
[0013] The utility model provides a deburring device for precision machining through improvement, which has the following improvements and advantages compared with the prior art:
[0014] By providing a rotating grinding mechanism, when in use, the moving mechanism can be used to drive the movement of the rotating grinding mechanism, so that the rotating grinding mechanism can perform grinding operations on different positions of the workpiece, and at the same time, the pipe workpiece is inserted into the moving frame and fixed by the clamping and fixing mechanism, so that the roller two is in active contact with the pipe workpiece, and then the screw rod is rotated to make the moving block drive the adjusting plate to move to a suitable position, so as to turn on the switch of the motor three, and then the rotating shaft three drives the grinding wheel to rotate, so as to perform grinding and deburring operations on the outer wall of the pipe fitting, and at the same time, the gears are engaged, so that the gear ring drives the adjusting frame to reciprocate, so that the outer wall of the pipe fitting can be polished more comprehensively, so that the grinding efficiency is higher, the grinding effect is better, it is not easy to have burrs remaining, and there is no need for workers to repeatedly move the workpiece, which is very convenient and quick. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The utility model is further explained below in conjunction with the accompanying drawings and embodiments:
[0016] Figure 1 It is a three-dimensional schematic diagram of the rotary grinding mechanism of the utility model;
[0017] Figure 2 It is a cross-sectional schematic diagram of the utility model;
[0018] Figure 3 It is a main schematic diagram of the utility model;
[0019] Figure 4 It is a side view schematic diagram of the clamping and fixing mechanism of the utility model;
[0020] Explanation of the reference numerals in the accompanying drawings: 1. Processing table; 2. Support leg; 3. Foot pad; 4. Motor 1; 5. Screw; 6. Moving plate; 7. Threaded rod; 8. Clamp; 9. Fixed frame; 10. Roller 1; 11. Roller 2; 12. Motor 2; 13. Moving frame; 14. Rotating shaft 2; 15. Protective cover; 16. Driving gear; 17. Gear ring; 18. Screw; 19. Adjusting frame; 20. Moving block; 21. Grinding wheel; 22. Motor 3; 23. Rotating shaft 3; 24. Adjusting plate. DETAILED DESCRIPTION
[0021] The following will be combined with the attached Figures 1 to 4 The utility model is described in detail, and the technical solutions in the embodiments of the utility model are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] The utility model provides a deburring device for precision machining through improvement, such as Figure 1-4As shown in the figure, it includes a processing table 1, a clamping and fixing mechanism is arranged on the top of the processing table 1, a moving mechanism is arranged inside the processing table 1, and a rotating grinding mechanism is arranged on the top of the moving mechanism;
[0023] The rotary grinding mechanism includes roller 2 11, motor 2 12, moving frame 13, rotating shaft 2 14, protective cover 15, driving gear 16, gear ring 17, screw 18, adjusting frame 19, moving block 20, grinding wheel 21, motor 3 22, rotating shaft 3 23 and adjusting plate 24. Roller 2 11 is arranged on the inner wall of the moving frame 13, gear ring 17 is movably embedded in one side wall of the moving frame 13, gear ring 17 is meshed with driving gear 16, adjusting frame 19 is fixedly installed on one side outer wall of gear ring 17, motor 2 12 is fixedly installed on one side outer wall of adjusting plate 24, output end of motor 2 12 is fixedly connected with rotating shaft 2 14, and the other end of rotating shaft 2 14 is fixedly connected with grinding wheel 21. By providing the rotary grinding mechanism, when in use, the movement of the rotary grinding mechanism can be driven by utilizing the moving mechanism, thereby making The rotating grinding mechanism can perform grinding operations on different positions of the workpiece. At the same time, the pipe workpiece is inserted into the moving frame 13 and fixed by the clamping and fixing mechanism, so that the roller 2 11 is in active contact with the pipe workpiece, and then the screw 18 is rotated so that the moving block 20 drives the adjusting plate 24 to move to a suitable position, thereby turning on the switch of the motor 3 22, and then the rotating shaft 3 23 drives the grinding wheel 21 to rotate, so as to grind and deburr the outer wall of the pipe, turn on the switch of the motor 2 12, and then the motor 2 12 drives the rotating shaft 2 14 to rotate, so that the driving gear 16 rotates, and the gears are engaged, so that the gear ring 17 drives the adjusting frame 19 to rotate back and forth, so that the outer wall of the pipe can be more comprehensively polished, so that the grinding efficiency is higher, the grinding effect is better, and it is not easy to have burrs remaining. There is no need for workers to repeatedly move the workpiece, which is very convenient and quick.
[0024] A supporting leg 2 is fixedly installed at the bottom of the processing table 1, and a foot pad 3 is fixedly installed at the bottom end of the supporting leg 2. The motor 2 12 is fixedly installed on the top of the moving frame 13, and the output end of the motor 2 12 is fixedly connected to the rotating shaft 2 14, and the other end of the rotating shaft 14 is fixedly connected to the driving gear 16. The protective cover 15 is fixedly installed on the top of the moving frame 13, which can protect the operation of the driving gear 16 and is located outside the driving gear 16. The screw rod 18 is movably inserted into the inside of the adjusting frame 19, and the moving block 20 is movably sleeved to the outside of the screw rod 18, and the moving block 20 is slidably connected to the inner wall of the adjusting frame 19. The adjusting plate 24 is fixedly installed on one side outer wall of the moving block 20. When in use, the moving block 20 can be driven to move to a suitable position by rotating the screw rod 18, and then the position of the grinding wheel 21 can be adjusted, so that the grinding wheel 21 can accurately grind the outer wall of the workpiece, which is also beneficial to the installation and disassembly of the workpiece to prevent the grinding wheel 21 from accidentally touching it.
[0025] The clamping and fixing mechanism includes a fixed frame 9, a threaded rod 7, a clamping plate 8 and a roller 10. The roller 10 and the roller 2 11 adopt the same type of roller structure, which is composed of wheels and a support frame. The fixed frame 9 is fixedly installed on the top of the processing table 1, and the roller 10 is arranged on the inner wall of the fixed frame 9. The threaded rod 7 is threadedly inserted into the top wall of the fixed frame 9, and the bottom end of the threaded rod 7 is movably arranged on the top of the clamping plate 8 through a bearing. When in use, the workpiece to be polished and deburred is inserted into the interior of the fixed frame 9, and the threaded rod 7 is rotated to make it.
[0026] The moving mechanism includes a motor 4, a moving plate 6 and a screw 5. A slide groove is provided on the top of the processing table 1. The motor 4 is fixedly installed inside the processing table 1. The output end of the motor 4 is fixedly connected to the screw 5. The moving plate 6 is movably sleeved on the outside of the screw 5, and the moving plate 6 is slidably connected to the slide groove. The moving frame 13 is fixedly installed on the top of the moving plate 6. When in use, the switch of the motor 4 is turned on, so that the screw 5 drives the moving plate 6 to move back and forth, so that the rotating grinding mechanism can grind different positions of the workpiece and increase the grinding range. The device is connected to an external power supply to provide power for the device. The device is connected to an external controller. The controller can be purchased from the market and used after adaptive adjustment by the staff. The controller is a PLC board, and the controller is electrically connected to the motor 4, the motor 2 12, and the motor 3 22.
[0027] The standard parts used in the utility model can be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt the conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt the conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here. The content not described in detail in this specification belongs to the prior art known to professional and technical personnel in this field.
[0028] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A deburring device for precision machining, comprising a machining table (1), characterized in that: The top of the processing table (1) is provided with a clamping and fixing mechanism, the interior of the processing table (1) is provided with a moving mechanism, and the top of the moving mechanism is provided with a rotating polishing mechanism; The rotary grinding mechanism comprises a second roller (11), a second motor (12), a moving frame (13), a second rotating shaft (14), a protective cover (15), a driving gear (16), a gear ring (17), a screw rod (18), an adjusting frame (19), a moving block (20), a grinding wheel (21), a third motor (22), a third rotating shaft (23) and an adjusting plate (24); the second roller (11) is arranged on the inner wall of the moving frame (13); the gear ring (17) is movably embedded in a side wall of the moving frame (13); the gear ring (17) is meshedly mounted with the driving gear (16); the adjusting frame (19) is fixedly mounted on one side outer wall of the gear ring (17); the second motor (12) is fixedly mounted on one side outer wall of the adjusting plate (24); the output end of the second motor (12) is fixedly connected to the second rotating shaft (14); and the other end of the second rotating shaft (14) is fixedly connected to the grinding wheel (21).
2. The deburring device for precision machining according to claim 1, characterized in that: A support leg (2) is fixedly mounted on the bottom of the processing table (1), and a foot pad (3) is fixedly mounted on the bottom end of the support leg (2).
3. The deburring device for precision machining according to claim 1, characterized in that: The second motor (12) is fixedly mounted on the top of the moving frame (13); the output end of the second motor (12) is fixedly connected to the second rotating shaft (14); the other end of the second rotating shaft (14) is fixedly connected to the driving gear (16); and the protective cover (15) is fixedly mounted on the top of the moving frame (13) and is located outside the driving gear (16).
4. The deburring device for precision machining according to claim 1, characterized in that: The screw rod (18) is movably inserted into the interior of the adjustment frame (19), the moving block (20) is movably sleeved onto the exterior of the screw rod (18), and the moving block (20) is slidably connected to the inner wall of the adjustment frame (19), and the adjustment plate (24) is fixedly mounted on one side outer wall of the moving block (20).
5. The deburring device for precision machining according to claim 1, characterized in that: The clamping and fixing mechanism comprises a fixing frame (9), a threaded rod (7), a clamping plate (8) and a roller (10); the fixing frame (9) is fixedly mounted on the top of the processing table (1); the roller (10) is arranged on the inner wall of the fixing frame (9); the threaded rod (7) is threadedly inserted into the top wall of the fixing frame (9); and the bottom end of the threaded rod (7) is movably arranged on the top of the clamping plate (8) through a bearing.
6. The deburring device for precision machining according to claim 1, characterized in that: The moving mechanism comprises a motor (4), a moving plate (6) and a lead screw (5); a slide groove is provided on the top of the processing table (1); the motor (4) is fixedly mounted inside the processing table (1); the output end of the motor (4) is fixedly connected to the lead screw (5); the moving plate (6) is movably sleeved on the outside of the lead screw (5); the moving plate (6) is slidably connected to the slide groove; and the moving frame (13) is fixedly mounted on the top of the moving plate (6).
Citation Information
Cited By
Deburring device for machining
CN120244760A
