Metal piston surface polishing device
The metal piston surface polishing device addresses the issues of piston displacement and temperature rise by employing a dual-roller mechanism and integrated cooling system, ensuring stable and efficient polishing operations.
Patent Information
- Application Number
- CN202421078077.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-17
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-17
AI Technical Summary
Existing metal piston polishing devices struggle to effectively limit small-sized pistons, leading to displacement during processing, and lack cooling mechanisms, resulting in reduced efficiency and practicality.
A metal piston surface polishing device with a dual-roller mechanism driven by a servo motor, equipped with a dustproof and cooling system, utilizing a polishing assembly with gears and spring-damped limit plates to secure the piston, and a water-based cooling system for temperature management.
The device stabilizes the piston during processing, preventing displacement and maintains efficiency by ensuring precise polishing while effectively cooling the piston, enhancing overall usability and performance.
Smart Images

Figure CN222244144U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal piston processing, in particular to a metal piston surface polishing device. Background Art
[0002] The piston is a key component of the automobile. It consists of a top, a head, and a skirt. It can be made of iron alloy or magnesium-aluminum alloy. The metal piston is a reciprocating part used in engines, hydraulic cylinders, and cylinders. The metal piston is usually made of aluminum alloy, steel, and other materials. It has high sealing performance and wear resistance. In order to improve the processing efficiency of the metal piston, a polishing device is needed. However, the existing polishing device still has the following shortcomings:
[0003] For example, the utility model with application number 201920777051.3 discloses a novel metal piston surface polishing device, which facilitates the clamping of the piston by setting a fastening turntable, a wheel frame, an upper turntable and a lower turntable. The end face of the piston is polished after being fixed, and the piston can be rotated on the fixture support to make the polished end face more uniform and more efficient. The force of the piston acting on the polishing belt can be adjusted by setting a fixture support and a slide rail. However, similar to the comparative documents of the above-mentioned application, when the existing polishing device is used, since most metal pistons are small in size, it is not easy for the polishing device to limit the metal piston, which causes the piston to be easily displaced during the processing, thereby affecting the polishing, resulting in reduced practicality and reduced efficiency of the polishing device.
[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and a metal piston surface polishing device is proposed. Utility Model Content
[0005] The purpose of the utility model is to provide a metal piston surface polishing device to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a metal piston surface polishing device, comprising a workbench and a polishing assembly, wherein support columns are installed at the four corners of the bottom of the workbench, and a protective frame is installed at the middle of the upper end of the workbench, a polishing assembly is arranged inside the protective frame, and the polishing assembly comprises a servo motor, a first gear, a first polishing roller, a second gear, a second polishing roller, a mounting cross plate, a spring damping rod and a limit plate, the front end of the servo motor is connected to the first gear, and the front end of the first gear is connected to the first polishing roller, and the outside of the first gear is connected to the second gear, and the front end of the second gear is connected to the second polishing roller, a mounting cross plate is installed in the middle of the upper end of the protective frame, and a spring damping rod is arranged at the lower end of the mounting cross plate, and a limit plate is installed at the front end of the spring damping rod, and a dustproof assembly is arranged at the lower end of the workbench.
[0007] Furthermore, the outer side of the first gear is flush with the outer side of the second gear, and the first gear is meshed with the second gear.
[0008] Furthermore, the outer side of the first polishing roller is flush with the outer side of the second polishing roller, and the second polishing roller is rotatably connected to the first polishing roller via a first gear.
[0009] Furthermore, the outer side of the limit plate is flush with the outer side of the mounting transverse plate, and the limit plate is elastically connected to the mounting transverse plate via a spring damping rod.
[0010] Furthermore, the dustproof component includes a water collecting plate, a water outlet, a water pipe and a water pump. The water collecting plate is provided with a water outlet on the outside, the water collecting plate is connected to the rear of the water collecting plate, and the front end of the water pipe is connected to the water pump.
[0011] Furthermore, the dustproof component also includes a water tank, a filter box, a water collecting frame and a water collecting chamber. At the same time, the water pump is connected to the outside of the water tank, the upper end of the water tank is connected to the filter box, and the upper end of the filter box is connected to the water collecting frame. A water collecting chamber is opened at the lower end of the protective frame.
[0012] Furthermore, the water outlets are equidistantly distributed outside the water collecting plate, and the water outlets are threadedly connected to the water collecting plate.
[0013] Furthermore, the outer side of the water pump is tightly fitted with the outer side of the protective frame, and the water pump is connected to the water collecting plate through a water guide pipe.
[0014] The utility model provides a metal piston surface polishing device, which has the following beneficial effects:
[0015] 1. The utility model can avoid the problem that most metal pistons are small in size, which makes it difficult for the polishing device to limit the metal piston, resulting in the piston being easily offset during processing, thereby affecting polishing and causing the problem of reduced practicality of the polishing device, by setting a polishing component. The servo motor is fixedly installed on the outside of the protective frame via fasteners, and the output shaft of the servo motor is connected to the first gear through a coupling. The operation of the servo motor drives the first gear to rotate, so that the first polishing roller connected to the front end of the first gear rotates inside the protective frame, and the outside of the first gear is connected to the second gear, so that the first gear cooperates with the second gear to rotate. The gear causes the second polishing roller to rotate in the opposite direction to the first polishing roller, and the metal piston to be processed is placed between the first polishing roller and the second polishing roller. The surface of the metal piston is processed by the rotation of the first polishing roller and the second polishing roller, and the mounting cross plate is fixedly installed in the middle of the upper end of the protective frame, and the spring damping rod is fixedly installed at the lower end of the mounting cross plate with the fastening bolts. At the same time, a limit plate is fixedly installed at the front end of the spring damping rod, so that the limit plate is elastically connected to the mounting cross plate through the spring damping rod, and the limit plate is used to limit the metal piston placed between the first polishing roller and the second polishing roller, thereby avoiding the position movement of the metal piston and improving the convenience of using the polishing device.
[0016] 2. The utility model can avoid the situation that most polishing devices do not have the performance of cooling materials when the metal piston surface polishing device is used, which causes the surface temperature of the metal piston to be too high after friction polishing, affecting the subsequent material feeding and reducing the use efficiency of the polishing device, by setting the dustproof component. The water collecting plate is fixedly installed on both sides of the inner part of the protection frame through fasteners, and the water outlet is fixedly installed on the outer side of the water collecting plate with the fasteners, and the water pump is fixedly installed on both sides of the outer side of the protection frame. At the same time, the water pump is connected to the water collecting plate through a water guide pipe, and a certain amount of water is injected into the water storage tank set at the lower end of the workbench. A large amount of cooling water is supplied, and the water pump is connected to the water tank, so that when the water pump is working, the cooling water inside the water tank is sucked and transported to the inside of the water collecting plate, and sent out through the water outlet, thereby cooling the metal piston while preventing dust from being scattered during the polishing process. The used cooling water then enters the water collecting chamber opened inside the protective frame, and the cooling water with impurities is collected by the water collecting frame arranged at the lower end of the water collecting chamber. The cooling water in the water collecting frame enters the filter box by gravity and is filtered and processed, and then enters the water tank again, thereby completing the recycling of cooling water and improving the use efficiency of the polishing device. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a three-dimensional structural schematic diagram of a metal piston surface polishing device of the utility model;
[0018] Figure 2It is a schematic diagram of the internal three-dimensional cross-sectional structure of a protective frame of a metal piston surface polishing device of the utility model;
[0019] Figure 3 The utility model is a schematic diagram of the three-dimensional upward structure of a dustproof component of a metal piston surface polishing device.
[0020] In the figure: 1. workbench; 2. supporting column; 3. protective frame; 4. polishing assembly; 401. servo motor; 402. first gear; 403. first polishing roller; 404. second gear; 405. second polishing roller; 406. mounting cross plate; 407. spring damping rod; 408. limit plate; 5. dustproof assembly; 501. water collecting plate; 502. water outlet; 503. water guide pipe; 504. water pump; 505. water storage tank; 506. filter box; 507. water collecting frame; 508. water collecting chamber. DETAILED DESCRIPTION
[0021] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.
[0022] like Figures 1 to 3As shown, a metal piston surface polishing device includes a workbench 1 and a polishing assembly 4, wherein support columns 2 are installed at the four corners of the bottom of the workbench 1, and a protective frame 3 is installed at the middle of the upper end of the workbench 1, and a polishing assembly 4 is arranged inside the protective frame 3, and the polishing assembly 4 includes a servo motor 401, a first gear 402, a first polishing roller 403, a second gear 404, a second polishing roller 405, a mounting cross plate 406, a spring damping rod 407 and a limit plate 408, the front end of the servo motor 401 is connected to the first gear 402, and the front end of the first gear 402 is connected to the first polishing roller 403, and the outside of the first gear 402 is connected to the second gear 404, and the same When the second gear 404 is connected to the front end thereof, the second polishing roller 405 is connected, a mounting cross plate 406 is installed in the middle of the upper end of the protection frame 3, and a spring damping rod 407 is provided at the lower end of the mounting cross plate 406, and a limit plate 408 is installed at the front end of the spring damping rod 407, the outer side of the first gear 402 is flush with the outer side of the second gear 404, and the first gear 402 is meshed with the second gear 404, the outer side of the first polishing roller 403 is flush with the outer side of the second polishing roller 405, and the second polishing roller 405 is rotatably connected to the first polishing roller 403 through the first gear 402, the outer side of the limit plate 408 is flush with the outer side of the mounting cross plate 406, and the limit plate 408 is connected to the first polishing roller 403 through the spring The damping rod 407 is elastically connected to the mounting cross plate 406, and the servo motor 401 is fixedly mounted on the outside of the protective frame 3 via fasteners. The output shaft of the servo motor 401 is connected to the first gear 402 via a coupling. The operation of the servo motor 401 drives the first gear 402 to rotate, so that the first polishing roller 403 connected to the front end of the first gear 402 rotates inside the protective frame 3, and the outside of the first gear 402 is connected to the second gear 404, so that the second polishing roller 405 rotates in the opposite direction to the first polishing roller 403 through the first gear 402 cooperating with the second gear 404, and the metal piston to be processed is placed between the first polishing roller 403 and the second polishing roller 405. Between the polishing rollers 405, the surface of the metal piston is processed by the rotation of the first polishing roller 403 and the second polishing roller 405, and the mounting cross plate 406 is fixedly installed in the middle of the upper end of the protective frame 3, and the spring damping rod 407 is fixedly installed on the lower end of the mounting cross plate 406 with the fastening bolts, and at the same time, the front end of the spring damping rod 407 is fixedly installed with a limit plate 408, so that the limit plate 408 is elastically connected to the mounting cross plate 406 through the spring damping rod 407, and the limit plate 408 is used to limit the metal piston placed between the first polishing roller 403 and the second polishing roller 405, so as to avoid the position of the metal piston from moving, thereby improving the convenience of using the polishing device.
[0023] like Figures 1 to 3As shown, a dustproof component 5 is provided at the lower end of the workbench 1, and the dustproof component 5 includes a water collecting plate 501, a water outlet 502, a water guide pipe 503 and a water pump 504. The water collecting plate 501 is provided with a water outlet 502 on the outside, and the water collecting plate 501 is connected to the water guide pipe 503 at the rear, and the water guide pipe 503 is connected to the water pump 504 at the front end. The dustproof component 5 also includes a water storage tank 505, a filter box 506, a water collection frame 507 and a water collection chamber 508. At the same time, the water pump 504 is connected to the water storage tank 505 on the outside, and the water storage tank 505 is connected to the water storage tank 505. The upper end of the water tank 505 is connected to a filter box 506, and the upper end of the filter box 506 is connected to a water collecting frame 507. A water collecting chamber 508 is opened at the lower end of the inner part of the protective frame 3. The water outlets 502 are equidistantly distributed outside the water collecting plate 501, and the water outlets 502 are threadedly connected to the water collecting plate 501. The outer side of the water pump 504 is tightly fitted with the outer side of the protective frame 3, and the water pump 504 is connected to the water collecting plate 501 through the water guide pipe 503. The water collecting plate 501 is fixedly installed on both sides of the inner part of the protective frame 3 via fasteners, and The water outlet 502 is fixedly installed on the outside of the water collecting plate 501 with the fasteners, and the water pump 504 is fixedly installed on both sides of the outside of the protective frame 3. At the same time, the water pump 504 is connected to the water collecting plate 501 through the water guide pipe 503, and a certain amount of cooling water is injected into the water storage tank 505 set at the lower end of the workbench 1. At the same time, the water pump 504 is connected to the water storage tank 505, so that when the water pump 504 is working, the cooling water in the water storage tank 505 is sucked and transported to the inside of the water collecting plate 501, and then the cooling water is discharged through the water outlet. 502 is sent out, thereby cooling the metal piston and preventing dust from being scattered during the polishing process. The used cooling water then enters the water collecting chamber 508 opened in the protective frame 3, and the cooling water with impurities is collected by the water collecting frame 507 set at the lower end of the water collecting chamber 508. The cooling water in the water collecting frame 507 enters the filter box 506 by gravity and is filtered, and then enters the water storage tank 505 again, thereby completing the recycling of cooling water and improving the use efficiency of the polishing device.
[0024] In summary, when the metal piston surface polishing device is used, the stability of the workbench 1 during use is first increased by installing the support columns 2 at the four corners of the bottom of the workbench 1, the protection frame 3 is fixedly installed on the middle part of the upper end of the workbench 1 via fasteners, and the servo motor 401 is fixedly installed on the outside of the protection frame 3 via fasteners. The servo motor 401 drives the first gear 402 to rotate, so that the first polishing roller 403 connected to the front end of the first gear 402 rotates inside the protection frame 3, and the outside of the first gear 402 is connected to the second gear 404, so that the first gear 402 cooperates with the second gear 404 to make The second polishing roller 405 rotates in the opposite direction to the first polishing roller 403, and the metal piston to be processed is placed between the first polishing roller 403 and the second polishing roller 405. The surface of the metal piston is processed by the rotation of the first polishing roller 403 and the second polishing roller 405. The mounting cross plate 406 is fixedly mounted on the middle part of the upper end of the protection frame 3, and the spring damping rod 407 is fixedly mounted on the lower end of the mounting cross plate 406 with the fastening bolts. At the same time, the front end of the spring damping rod 407 is fixedly mounted with a limit plate 408, so that the limit plate 408 is elastically connected to the mounting cross plate 406 through the spring damping rod 407, and the limit plate 408 is used to fix the limit plate 408 to the mounting cross plate 406. 08 The metal piston placed between the first polishing roller 403 and the second polishing roller 405 is limited to prevent the metal piston from moving. Then, the water collecting plate 501 is fixedly installed on both sides of the inside of the protective frame 3 through fasteners, and the water outlet 502 is fixedly installed on the outside of the water collecting plate 501 with the fasteners, and the water pump 504 is fixedly installed on both sides of the outside of the protective frame 3. At the same time, the water pump 504 is connected to the water collecting plate 501 through the water guide pipe 503, and a certain amount of cooling water is injected into the water storage tank 505 set at the lower end of the workbench 1. At the same time, the water pump 504 is connected to the water storage tank 505, so that the water When the pump 504 is operating, it sucks the cooling water inside the water tank 505 and transports it to the inside of the water collecting plate 501, and sends it out through the water outlet 502, thereby cooling the metal piston and preventing dust from being scattered during the polishing process. The used cooling water then enters the water collecting chamber 508 opened inside the protective frame 3, and the cooling water with impurities is collected by the water collecting frame 507 set at the lower end of the water collecting chamber 508. The cooling water in the water collecting frame 507 enters the filter box 506 by gravity and is filtered and processed, and then enters the water tank 505 again, thereby completing the recycling of cooling water and improving the use efficiency of the polishing device.
[0025] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
Claims
1. A metal piston surface polishing device, comprising a workbench (1) and a polishing assembly (4), characterized in that: The four corners of the bottom of the workbench (1) are provided with supporting columns (2), and a protective frame (3) is provided in the middle of the upper end of the workbench (1). A polishing assembly (4) is arranged inside the protective frame (3), and the polishing assembly (4) comprises a servo motor (401), a first gear (402), a first polishing roller (403), a second gear (404), a second polishing roller (405), a mounting cross plate (406), a spring damping rod (407) and a limit plate (408). The front end of the servo motor (401) is connected to the first gear (402). 2), and the front end of the first gear (402) is connected to the first polishing roller (403), and the outside of the first gear (402) is connected to the second gear (404), and the front end of the second gear (404) is connected to the second polishing roller (405), the middle part of the upper end of the protection frame (3) is equipped with a mounting cross plate (406), and the lower end of the mounting cross plate (406) is provided with a spring damping rod (407), and the front end of the spring damping rod (407) is equipped with a limit plate (408), and the lower end of the workbench (1) is provided with a dustproof component (5).
2. A metal piston surface polishing device according to claim 1, characterized in that: The outer side of the first gear (402) is flush with the outer side of the second gear (404), and the first gear (402) is meshed with the second gear (404).
3. A metal piston surface polishing device according to claim 1, characterized in that: The outer side of the first polishing roller (403) is flush with the outer side of the second polishing roller (405), and the second polishing roller (405) is rotationally connected to the first polishing roller (403) via the first gear (402).
4. A metal piston surface polishing device according to claim 1, characterized in that: The outer side of the limiting plate (408) is flush with the outer side of the mounting transverse plate (406), and the limiting plate (408) is elastically connected to the mounting transverse plate (406) via a spring damping rod (407).
5. A metal piston surface polishing device according to claim 1, characterized in that: The dustproof component (5) comprises a water collecting plate (501), a water outlet (502), a water pipe (503) and a water pump (504); the water collecting plate (501) is provided with a water outlet (502) on the outside, the water collecting plate (501) is connected to the water pipe (503) at the rear, and the water pipe (503) is connected to the water pump (504) at the front end.
6. A metal piston surface polishing device according to claim 5, characterized in that: The dustproof component (5) further comprises a water storage tank (505), a filter box (506), a water collection frame (507) and a water collection chamber (508); the water pump (504) is externally connected to the water storage tank (505); the upper end of the water storage tank (505) is connected to the filter box (506); the upper end of the filter box (506) is connected to the water collection frame (507); and the lower end of the protection frame (3) is provided with a water collection chamber (508).
7. A metal piston surface polishing device according to claim 6, characterized in that: The water outlets (502) are equidistantly distributed outside the water collecting plate (501), and the water outlets (502) are threadedly connected to the water collecting plate (501).
8. A metal piston surface polishing device according to claim 6, characterized in that: The outer side of the water pump (504) is tightly fitted to the outer side of the protection frame (3), and the water pump (504) is connected to the water collecting plate (501) via a water guide pipe (503).
