Fixing device for plastic bucket machining

By using air pumps and shunts in plastic barrel fixing device to form negative and high pressure chambers, combined with the design of soft pads and pressure limiting valves, the surface damage caused by deformation in plastic barrels during trimming and deburring treatment is solved. , achieving more stable fixation and treatment effects.

CN222244295UActive Publication Date: 2024-12-27TIANJIN ZHONGHE PLASTIC IND CO LTD
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Patent Information

Application Number
CN202421094354.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2024-12-27
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

During the trimming and deburring process of existing plastic barrels, due to the deformation of the barrel wall, it is easy to affect the polishing or trimming operation, resulting in surface damage.

Method used

A plastic barrel fixing device including a base, an adsorption mechanism and a support mechanism is designed to form a negative pressure chamber and a high pressure chamber through an air pump and a shunt, and the plastic barrel is adsorbed and fixed, and a stable gas support is ensured through a soft pad and a pressure limiting valve. , avoid deformation of the barrel wall.

Benefits of technology

Effectively prevent surface damage caused by deformation during the treatment process of plastic barrels, ensuring the quality of polishing and trimming operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a fixing device for plastic bucket processing, which comprises a base, an adsorption mechanism is arranged on the base, the adsorption mechanism comprises an air pump, a diversion groove is arranged in the base, the air pump is fixedly arranged in the diversion groove, and an exhaust end of the air pump extends out of the base and is fixedly connected with the base. When the improved fixing device for plastic bucket machining is used, an air pump operates to cooperate with a supporting mechanism through a plugging piece, so that a plurality of negative pressure cavities are formed in the bottom of a plastic bucket, the plastic bucket is adsorbed and fixed to the base, and a high pressure cavity is formed in the plastic bucket; the barrel wall of the plastic barrel is supported with certain strength through gas in the plastic barrel, so that the barrel wall of the plastic barrel cannot deform in the process that the plastic barrel makes contact with an external object, the deburring operation or trimming operation of the polishing device or the trimming device on the plastic barrel cannot be affected, and then the surface of the plastic barrel is prevented from being damaged.
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Description

Technical Field

[0001] The utility model relates to the technical field of plastic barrel fixing devices, in particular to a fixing device for plastic barrel processing. Background Art

[0002] Plastic barrels are a type of container widely used in various industries. They are lightweight, drop-resistant, corrosion-resistant, waterproof and moisture-proof, and easy to process and shape, making them play an important role in the storage and transportation of liquids, solids and other items. After the plastic barrel is shaped, it is generally necessary to deburr and trim the plastic barrel.

[0003] When trimming and deburring the existing plastic barrels, the plastic barrel is generally fixed on the loading platform of the device by a clamping mechanism, and then the plastic barrel is trimmed and deburred by a deburring device or a trimming device. Since the plastic barrel is made of plastic, the barrel wall of the plastic barrel has good elasticity. During the process of the outer wall of the plastic barrel contacting with foreign objects, the deformation of the barrel wall may affect the polishing or trimming operation of the plastic barrel by the polishing device or the trimming device, thereby causing damage to the surface of the plastic barrel. Utility Model Content

[0004] The purpose of the utility model is to provide a fixing device for processing a plastic barrel, so as to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a fixing device for processing plastic barrels, comprising a base, the base is provided with an adsorption mechanism, the adsorption mechanism comprises an air pump, a diversion groove is opened in the base, the air pump is fixedly installed in the diversion groove, and the exhaust end of the air pump extends to the outside of the base and is fixedly connected to the base, a sealing piece is provided on the top of the base, and a supporting mechanism is provided on the outer peripheral side of the base.

[0006] Preferably, the blocking member comprises a soft pad, the soft pad is fixedly mounted on the top side of the base, a plurality of circular holes are formed on the soft pad and the base, and the plurality of circular holes are arranged in a circular array.

[0007] Preferably, a first pressure-limiting valve is fixedly installed in the circular hole, and the top end of each first pressure-limiting valve is gap-matched with the soft pad, and the bottom end of the first pressure-limiting valve is inserted into the diversion groove.

[0008] Preferably, the supporting mechanism comprises a piston plate, a soft tube is fixedly installed through the center of the piston plate, and the air inlet end of the soft tube is connected to the exhaust end of the air pump.

[0009] Preferably, a plurality of second pressure-limiting valves are arranged in a circular pattern on the outer circumference of the soft tube, and each second pressure-limiting valve is fixedly inserted through the piston plate.

[0010] Preferably, a plurality of guide holes are opened on the outer wall of the piston plate in a circular array, and the bottom end of each guide hole extends to the bottom side of the piston plate, a piston rod is arranged in the guide hole, and the outer wall of the piston rod is connected to the inner wall of the corresponding guide hole, and a soft block is fixedly installed on the piston rod, and the soft block is connected to the inner wall of the corresponding guide hole.

[0011] The utility model has the following beneficial effects:

[0012] 1. When the improved fixing device for processing plastic barrels is in use, the air pump operates through the cooperation between the sealing piece and the supporting mechanism, so that a plurality of negative pressure chambers are formed at the bottom of the plastic barrel, the plastic barrel is adsorbed and fixed on the base, and a high-pressure chamber is formed inside the plastic barrel, and the barrel wall of the plastic barrel is supported with a certain force by the gas inside the plastic barrel, so that when the plastic barrel contacts with foreign objects, the barrel wall of the plastic barrel will not be deformed, affecting the deburring or trimming operation of the polishing device or the trimming device on the plastic barrel, thereby avoiding damage to the surface of the plastic barrel. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0014] Figure 1 It is an overall schematic diagram of the utility model;

[0015] Figure 2 This is a schematic diagram of the internal structure of the base of the utility model;

[0016] Figure 3 This is a schematic diagram of the internal structure of the piston plate of the utility model;

[0017] Figure 4 For this utility model Figure 3 Schematic diagram of the enlarged structure at point A in the middle.

[0018] In the figure: 1. base; 2. adsorption mechanism; 21. diverter groove; 22. air pump; 23. blocking member; 231. soft pad; 232. round hole; 233. first pressure-limiting valve; 3. supporting mechanism; 31. piston plate; 32. soft tube; 33. second pressure-limiting valve; 34. guide hole; 35. piston rod; 36. soft block. DETAILED DESCRIPTION

[0019] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0020] The utility model provides a technical solution: Figure 1-4 The utility model discloses a fixing device for processing a plastic barrel, comprising a base 1, on which an adsorption mechanism 2 is provided, the adsorption mechanism 2 comprises an air pump 22, a diverter groove 21 is opened in the base 1, the air pump 22 is fixedly installed in the diverter groove 21, and the exhaust end of the air pump 22 extends to the outside of the base 1 and is fixedly connected to the base 1, a blocking member 23 is provided on the top of the base 1, and a supporting mechanism 3 is provided on the outer peripheral side of the base 1.

[0021] In this embodiment, when the improved plastic barrel processing fixing device is used, the operator directly places the plastic barrel on the base 1, and then starts the air pump 22 to inject the gas in the diverter groove 21 into the plastic barrel through the support mechanism 3, so that a high-pressure chamber is formed in the plastic barrel, and the barrel wall of the plastic barrel is supported by the gas inside the plastic barrel to a certain extent, thereby enhancing the barrel wall strength of the plastic barrel. At the same time, the sealing member 23 cooperates with the air pump 22 to form a plurality of negative pressure chambers at the bottom of the plastic barrel, so that the plastic barrel is adsorbed and fixed on the base 1;

[0022] It should be noted that the base 1 is fixedly mounted on the loading platform of the plastic barrel trimming device or the plastic deburring device by means of bolts.

[0023] In a further preferred embodiment of the present invention, Figure 2 As shown, the blocking member 23 includes a soft pad 231, which is fixedly mounted on the top side of the base 1. The soft pad 231 and the base 1 are both provided with a plurality of circular holes 232, and the plurality of circular holes 232 are arranged in a circular array;

[0024] In this embodiment, the setting of the soft pad 231 allows the top side of the base 1 to adapt and change according to the bottom wall of the plastic barrel it contacts, so that the top side of the base 1 fits tightly with the bottom side of the plastic barrel, thereby blocking the gap between the bottom side of the plastic barrel and the top side of the base 1, and preventing external gas from flowing into the circular hole 232 through the above-mentioned gap.

[0025] In a further preferred embodiment of the present invention, Figure 2 As shown, a first pressure limiting valve 233 is fixedly installed in the circular hole 232, and the top end of each first pressure limiting valve 233 is gap-matched with the soft pad 231, and the bottom end of the first pressure limiting valve 233 is inserted into the diverter groove 21;

[0026] In this embodiment, when the air pump 22 extracts the gas in the diverter groove 21, a negative pressure cavity is continuously formed in the diverter groove 21, and the circular hole 232 on the bottom side of the plastic barrel does not allow external gas to flow into the circular hole 232 due to the obstruction of the plastic barrel, thereby forming a negative pressure cavity in the circular hole 232 on the bottom side of the plastic barrel at the same time, and finally the plastic barrel is automatically adsorbed and fixed on the base 1 through the negative pressure cavity in the circular hole 232 on the bottom side of the plastic barrel;

[0027] After the air pump stops running, due to the obstruction of the pressure limiting valve, the external gas will not continue to flow into the diverter groove 21 through the circular hole 232 on the outer side of the plastic barrel, so that after the air pump 22 stops running, a stable negative pressure cavity can be continuously formed in the diverter groove 21 and the circular hole 232 on the bottom side of the plastic barrel.

[0028] In a further preferred embodiment of the present invention, Figure 3 As shown, the support mechanism 3 includes a piston plate 31, a soft tube 32 is fixedly installed through the center of the piston plate 31, and the air inlet end of the soft tube 32 is connected to the exhaust end of the air pump 22;

[0029] In this embodiment, after the air pump 22 extracts the gas in the diversion groove 21, it can introduce the extracted gas into the plastic barrel through the soft tube 32, and due to the obstruction of the piston plate 31, the gas injected into the plastic barrel is intercepted in the plastic barrel, thereby forming a high-pressure chamber in the plastic barrel, exerting a thrust on the barrel wall of the plastic barrel.

[0030] In a further preferred embodiment of the present invention, Figure 3 As shown, a plurality of second pressure limiting valves 33 are arranged in a circle on the outer circumference of the soft tube 32, and each second pressure limiting valve 33 is fixedly passed through the piston plate 31;

[0031] In this embodiment, as the gas flows into the plastic barrel, the air pressure in the plastic barrel gradually increases, and the pressure difference at both ends of the second pressure limiting valve 33 gradually increases. After the pressure difference at both ends of the second pressure limiting valve 33 exceeds the threshold value, the excess gas in the plastic barrel is discharged from the plastic barrel through the second pressure limiting valve 33, so that the pressure in the plastic barrel will not be too high, causing the thrust on the barrel wall of the plastic barrel to exceed the threshold value, causing the barrel wall of the plastic barrel to expand and deform.

[0032] In a further preferred embodiment of the present invention, Figure 4 As shown, a plurality of flow guide holes 34 are provided in a circumferential array on the outer peripheral wall of the piston plate 31, and the bottom end of each flow guide hole 34 extends to the bottom side of the piston plate 31, a piston rod 35 is provided in the flow guide hole 34, and the outer peripheral wall of the piston rod 35 contacts the inner wall of the corresponding flow guide hole 34, and a soft block 36 is fixedly mounted on the piston rod 35, and the soft block 36 contacts the inner wall of the corresponding flow guide hole 34;

[0033] In this embodiment, during the process of the pressure rising in the above-mentioned plastic barrel, the pressure in the guide hole 34 also gradually rises, and due to the push of the gas on the piston rod 35, the piston rod 35 pushes the soft block 36 to fit tightly with the inner wall of the plastic barrel, and the resistance between the soft block 36 and the inner wall of the plastic barrel gradually increases, so that a huge friction force is generated between the plastic block and the inner wall of the plastic barrel, and the mutual resistance between the piston rod 35 and the inner wall of the guide hole 34 is used to lock the position of the piston plate 31 in the plastic barrel.

[0034] Working principle: When the improved plastic barrel processing fixing device is used, the operator places the plastic barrel on the soft pad 231 on the base 1, and then the operator inserts the piston plate 31 into the plastic barrel, and makes the top side of the piston plate 31 always have a specific distance with the top side of the plastic barrel. At this time, due to the friction between the outer peripheral wall of the piston plate 31 and the inner wall of the plastic barrel, the piston plate 31 is relatively stably located in the opening of the plastic barrel, and then the air pump 22 is started. The air pump 22 continuously extracts the gas in the diversion groove 21 and injects the gas into the plastic barrel through the soft tube 32, so that the air pressure in the plastic barrel gradually increases, and the gas in the guide hole 34 increases synchronously. At this time, due to the push of the piston rod 35 by the gas in the guide hole 34, the piston rod 35 moves toward the inner wall of the plastic barrel, so that the soft block 36 and the inner wall of the plastic barrel are mutually opposed, and then a great friction is generated between the soft block 36 and the inner wall of the plastic barrel, and the mutual opposition between the piston rod 35 and the inner wall of the guide hole 34 is cooperated to lock the position of the piston plate 31 in the plastic barrel;

[0035] As the air pressure in the plastic barrel rises, the pressure difference at both ends of the second pressure limiting valve 33 gradually increases. After the pressure difference at both ends of the second pressure limiting valve 33 exceeds the threshold, the excess gas in the plastic barrel passes through the second pressure limiting valve 33 and flows out of the plastic barrel. At this time, the plastic barrel has a stable air pressure, and the gas can exert a stable thrust on the barrel wall of the plastic barrel. At the same time, whether the air pump 22 is turned off is determined by whether the gas is discharged from the second pressure limiting valve 33.

[0036] As the gas in the diverter groove 21 is lost, the negative pressure strength in the diverter groove 21 continues to increase, and the pressure difference at both ends of the first pressure limiting valve 233 gradually expands. After the pressure difference at both ends of the first pressure limiting valve 233 exceeds the threshold, the gas in the circular hole 232 continues to flow into the diverter groove 21 to replenish the lost gas in the diverter groove 21, and the outside gas continues to flow into the circular hole 232 on the outer peripheral side of the plastic barrel to replenish the lost gas in the circular hole 232. Since the amount of gas flowing from the circular hole 232 into the diverter groove 21 is limited, the diverter groove 21 The negative pressure strength inside gradually tends to be stable, and the circular hole 232 located below the plastic barrel, due to the obstruction of the plastic barrel, the outside gas will not flow into the circular hole 232, so that a negative pressure cavity is formed in the circular hole 232 at the bottom side of the plastic barrel, and the plastic barrel is adsorbed and fixed on the base 1. After the air pump 22 stops running, a stable negative pressure cavity is gradually formed in the diverter groove 21 due to the inflow of outside gas, and the circular hole 232 below the plastic barrel also forms a stable negative pressure cavity due to the lack of outside gas inflow, so that the plastic barrel is stably adsorbed and fixed on the base 1;

[0037] After the plastic barrel is fixed, the wall of the plastic barrel is greatly strengthened due to the push of the internal gas, and it will hardly be deformed due to the contact between the plastic barrel and foreign objects. After the plastic barrel is processed, according to the above, the operator uses the air pump 22 and the soft tube 32 to pump the gas in the plastic barrel into the diverter groove 21, so that the air pressure in the circular hole 232 and the plastic barrel is restored, thereby releasing the locking state of the piston plate 31 and the adsorption force on the plastic barrel. The operator can directly pull the piston plate 31 out of the plastic barrel, and then directly remove the plastic barrel from the base 1;

[0038] It should be noted that a sensor is installed in the circular hole 232 to monitor the flow of gas in the circular hole 232. The position of the plastic barrel on the base 1 can be determined by the flow state of the gas in the circular hole 232, so that the processing device robot arm can adaptively change the processing path according to the position of the plastic barrel on the base 1 without manual adjustment by the operator.

[0039] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and the specification only describe the principles of the utility model. The utility model may be subject to various changes and improvements without departing from the spirit and scope of the utility model. These changes and improvements fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A fixing device for processing a plastic barrel, comprising a base (1), characterized in that: The base (1) is provided with an adsorption mechanism (2), the adsorption mechanism (2) comprising an air pump (22), a flow diversion groove (21) is provided in the base (1), the air pump (22) is fixedly mounted in the flow diversion groove (21), and an exhaust end of the air pump (22) extends outside the base (1) and is fixedly connected to the base (1), a sealing member (23) is provided on the top of the base (1), and a supporting mechanism (3) is provided on the outer peripheral side of the base (1).

2. A fixing device for processing a plastic barrel according to claim 1, characterized in that: The blocking member (23) comprises a soft pad (231), the soft pad (231) being fixedly mounted on the top side of the base (1), the soft pad (231) and the base (1) being provided with a plurality of circular holes (232), and the plurality of circular holes (232) being arranged in a circular array.

3. A fixing device for processing a plastic barrel according to claim 2, characterized in that: A first pressure-limiting valve (233) is fixedly mounted in the circular hole (232), and the top end of each first pressure-limiting valve (233) is clearance-matched with the soft pad (231), while the bottom end of the first pressure-limiting valve (233) is inserted into the diversion groove (21).

4. A fixing device for processing a plastic barrel according to claim 3, characterized in that: The support mechanism (3) comprises a piston plate (31), a soft tube (32) is fixedly installed and penetrated at the center of the piston plate (31), and the air inlet end of the soft tube (32) is connected to the air outlet end of the air pump (22).

5. A fixing device for processing a plastic barrel according to claim 4, characterized in that: A plurality of second pressure-limiting valves (33) are arranged in a circular pattern on the outer peripheral side of the soft tube (32), and each second pressure-limiting valve (33) is fixedly inserted through the piston plate (31).

6. A fixing device for processing a plastic barrel according to claim 5, characterized in that: A plurality of flow guide holes (34) are provided on the outer peripheral wall of the piston plate (31) in a circumferential array, and the bottom end of each flow guide hole (34) extends to the bottom side of the piston plate (31); a piston rod (35) is provided in the flow guide hole (34), and the outer peripheral wall of the piston rod (35) contacts the inner wall of the corresponding flow guide hole (34); a soft block (36) is fixedly mounted on the piston rod (35), and the soft block (36) contacts the inner wall of the corresponding flow guide hole (34).

Citation Information

Cited By

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