Automatic processing device for air inlet hose

Abstract

The utility model relates to the field of air inlet system accessory machining, in particular to an automatic machining device for an air inlet hose. Comprising a tool assembly used for placing an air inlet hose; the at least one clamping unit is used for clamping the drilling part of the air inlet hose; the at least one drilling unit is mounted at the position corresponding to the drilling part; the control assembly is used for controlling the drilling work of the drilling unit; the tool assembly, the clamping unit and the drilling unit are installed on the workbench, the clamping unit comprises an installation chuck and a telescopic chuck, the installation chuck is arranged below the telescopic chuck and used for containing a drilling part, and the telescopic chuck is used for clamping the drilling part when stretching out; the drilling unit comprises a drill bit assembly, a drill bit telescopic assembly, a drill bit installation assembly and a guide rail assembly, the drill bit assembly is installed on the guide rail assembly in a telescopic sliding mode through the drill bit installation assembly, and the drill bit telescopic assembly is fixedly connected with the drill bit installation assembly and used for pushing the drill bit assembly to stretch out and retract and machining the drilling part.

Description

Technical Field

[0001] The utility model relates to the field of processing air intake system accessories, in particular to an automatic processing device for an air intake hose. Background Art

[0002] The air intake hose is a part of the air intake system of a car or motorcycle. Generally, an air pressure control valve and a plurality of air pressure detection sensors are arranged on its side wall. Therefore, it is necessary to open mounting holes for installing the air pressure control valve and the air pressure detection sensors on the side wall of the air intake hose.

[0003] However, the existing installation holes are manually drilled, and the qualified rate and production efficiency of manual drilling are low, which increases the production cost; manual drilling is prone to omissions and insufficient drilling depth, which reduces product quality. Utility Model Content

[0004] The utility model is developed to solve the above problems and aims to provide an automatic processing device for an air intake hose, which can automatically process the air intake hose, improve the qualified rate and production efficiency of the air intake hose, and improve product quality.

[0005] The utility model provides an automatic processing device for an intake hose, which has the following characteristics: a tooling assembly for placing the intake hose; at least one clamping unit for clamping the drilling part of the intake hose; and at least one drilling unit, which is respectively installed at positions corresponding to the drilling parts; a control assembly for controlling the drilling work of the drilling unit; and a workbench, on which the tooling assembly, the clamping unit and the drilling unit are installed, wherein the clamping unit comprises a mounting chuck and a telescopic chuck, the mounting chuck is arranged below the telescopic chuck, the mounting chuck is used to place the drilling part, and the telescopic chuck is used to clamp the drilling part when extended, the drilling unit comprises a drill assembly, a drill telescopic assembly, a drill mounting assembly and a guide rail assembly, the drill assembly is installed on the guide rail assembly by telescopically sliding the drill mounting assembly, the drill telescopic assembly is fastened to the drill mounting assembly, and is used to push the drill assembly to extend and retract and process the drilling part.

[0006] In an automatic processing device for an intake hose provided by the utility model, it may also have the following features: a positioning convex ring is provided on the outer ring side of the drilling portion, a mounting clamping groove adapted to the drilling portion is provided on the mounting chuck, a mounting positioning groove adapted to the positioning convex ring is provided in the mounting clamping groove, a telescopic clamping groove adapted to the drilling portion is provided on the telescopic chuck, and a telescopic positioning groove adapted to the positioning convex ring is provided in the telescopic clamping groove.

[0007] The automatic processing device for an air intake hose provided by the utility model may also have the following feature: a first proximity sensor is provided on the mounting clamp groove for detecting whether an air intake hose is placed on the mounting clamp groove.

[0008] The automatic processing device for air intake hose provided by the utility model may also have the following features: wherein the clamping unit further includes a clamp telescopic assembly, a mounting horizontal plate and a mounting column,

[0009] The mounting column is mounted on the workbench, the mounting cross plate is mounted on the top end of the mounting column, the telescopic assembly is mounted on the mounting cross plate and is located directly above the mounting chuck, and the telescopic chuck is mounted on the lower end of the telescopic assembly for driving the telescopic chuck.

[0010] In an automatic processing device for an air intake hose provided by the utility model, it can also have the following characteristics: wherein, the air intake hose includes a main body and an interface part, the two interface parts are arranged on both sides of the main body, the main body includes a soft body part and a connecting part, the two connecting parts are arranged on both sides of the soft body part, the tooling assembly includes a main body mounting seat and an end mounting seat, the main body mounting seat is used to place part of the soft body part and a connecting part, the end mounting seat is used to place an interface part, the upper end of the end mounting seat is provided with a boss matched with the inner wall of the interface part and a boss for placing the end of the interface part, and the upper end of the main body mounting seat is provided with a hose mounting groove matched with the soft body part and the connecting part.

[0011] In an automatic processing device for an air intake hose provided by the utility model, it may also have the following characteristics: wherein, the outer diameter of the soft body part is larger than the outer diameter of the connecting part, the main body mounting seat has a first hose mounting groove adapted to the soft body part and a second hose mounting groove adapted to the connecting part, and the depth of the first hose mounting groove is larger than the depth of the second hose mounting groove.

[0012] The automatic processing device for an air intake hose provided by the utility model may also have the following feature: a second proximity sensor is provided on the end mounting seat or the main body mounting seat for detecting whether the air intake hose is placed on the tooling assembly.

[0013] In an automatic processing device for an air intake hose provided by the utility model, it may also have the following features: wherein, a workbench is provided with a long through hole, wherein a drill telescopic assembly is arranged below the workbench and passes through the long through hole and is fastened to the drill mounting assembly.

[0014] Functions and effects of utility models

[0015] According to the automatic processing device for air intake hose involved in the utility model, since the clamping unit includes a mounting chuck and a telescopic chuck, the drilling unit includes a drill assembly, a drill telescopic assembly, a drill mounting assembly and a guide rail assembly, and the control assembly controls the drilling work of the drilling unit; therefore, the automatic processing device for air intake hose of the utility model has the function of automatically processing the air intake hose, and multiple clamping units and multiple drilling units, which improves the qualified rate and production efficiency of the air intake hose, and also improves the product quality.

[0016] Furthermore, the clamping unit enables the drilling unit to accurately drill the drilling portion, thereby avoiding drilling misalignment, thereby improving the qualified rate of the intake hose processing.

[0017] Furthermore, the cooperation between the positioning convex ring and the installation positioning groove and the telescopic positioning groove enables the drilling part to be more stably fixed in the installation clamp groove and the telescopic clamp groove, so that the drilling depth of the drilling part can be more accurate, avoiding the movement of the intake hose resulting in insufficient drilling depth, and further improving the qualified rate of intake hose processing and product quality.

[0018] Furthermore, the first proximity sensor avoids drilling when there is no opening button and the air intake hose is not properly placed, further improving safety and the qualified rate of drilling.

[0019] Furthermore, the interface part is sleeved on the boss, and the end of the interface part abuts against the boss, so that the interface part can be placed on the end mounting seat more stably, avoiding the interface part and a drilling part close to the interface part from moving, thereby improving the accuracy of drilling the drilling part.

[0020] Furthermore, the soft part is placed on the first hose mounting groove, and a connecting part is placed on the second hose mounting groove, so that the step between the connecting part and the soft part abuts against the step between the first hose mounting groove and the second hose mounting groove, thereby preventing the connecting part from axial movement, thereby avoiding movement together with the drilling part on the connecting part, and improving the accuracy of drilling the drilling part.

[0021] Furthermore, the second proximity sensor avoids drilling when there is no opening button and the air intake hose is not placed in place, further improving safety and the qualified rate of drilling. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the overall structure of an automatic processing device for an air intake hose in an embodiment of the utility model;

[0023] Figure 2 It is an overall cross-sectional view of an automatic processing device for an air intake hose in an embodiment of the utility model;

[0024] Figure 3 It is a partial cross-sectional view of an automatic processing device for an air intake hose in an embodiment of the utility model;

[0025] Figure 4 It is a partial cross-sectional view of an automatic processing device for an air intake hose in an embodiment of the utility model;

[0026] Figure 5It is a partial cross-sectional view of an automatic processing device for an air intake hose in an embodiment of the utility model;

[0027] Figure 6 It is a partial enlarged view of an automatic processing device for an air intake hose in an embodiment of the utility model;

[0028] Figure 7 It is a partial enlarged view of an automatic processing device for an air intake hose in an embodiment of the utility model;

[0029] Figure 8 It is a structural schematic diagram of a tooling assembly and a clamping unit in an embodiment of the utility model;

[0030] Fig. 9 yes Figure 8 A partial enlarged view of

[0031] Fig.10 yes Figure 8 A partial enlarged view of

[0032] Fig.11 is a schematic structural diagram of a drilling unit and a workbench in an embodiment of the utility model; and

[0033] Fig.12 It is a partial enlarged view of a tooling assembly of an automatic processing device for an air intake hose in an embodiment of the utility model.

[0034] Description of reference numerals: 100 - automatic processing device for air intake hose; 1 - tooling assembly; 2 - clamping unit; 3 - drilling unit; 4 - control assembly; 5 - workbench; 200 - air intake hose; 210 - main body; 220 - interface part; 201 - software part; 202 - connecting part; 230 - drilling part; 231 - positioning convex ring; 11 - main body mounting seat; 12 - end mounting seat; 111 - first hose mounting groove; 112 -Second hose mounting groove; 121-boss; 122-boss; 21-mounting chuck; 22-telescopic chuck; 23-chuck telescopic assembly; 24-mounting cross plate; 25-mounting column; 211-mounting chuck groove; 212-mounting positioning groove; 221-telescopic chuck groove; 222-telescopic positioning groove; 31-drill assembly; 32-drill mounting assembly; 33-guide rail assembly; 34-drill telescopic assembly; 51-long through hole. DETAILED DESCRIPTION

[0035] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the following embodiments specifically illustrate the technical solutions of the present invention in conjunction with the accompanying drawings.

[0036] Reference Figure 1 and Figure 2The air intake hose automatic processing device 100 includes a tooling assembly 1, a clamping unit 2, a drilling unit 3, a control assembly 4 and a workbench 5, on which the tooling assembly 1, the clamping unit 2 and the drilling unit 3 are installed.

[0037] The tooling assembly 1 is used to place the air intake hose 200; the clamping unit 2 is used to clamp the air intake hose 200; the drilling unit 3 is used to drill the air intake hose 200; the control assembly 4 is specifically a control button or an operation screen, which is an operation button in this embodiment. When the start button is pressed, the controller issues a command to control the clamping unit 2 to clamp the air intake hose 200, and controls the drilling unit 3 to perform drilling work.

[0038] Reference Figures 2 to 5 The air intake hose 200 includes a main body 210 and an interface part 220. In this embodiment, two interface parts 220 are arranged at both ends of the main body 210. The main body 210 includes a soft body 201 and a connecting part 202. The two connecting parts 202 are arranged at both ends of the soft body 201 and are respectively connected to the two interface parts 220. The air intake hose 200 is also provided with two drilling parts 230, one drilling part 230 is higher than the other drilling part 230, and the two drilling parts 230 are respectively located on the two connecting parts 202. The drilling unit 3 is used to drill holes in the drilling part 230 to conduct the interior of the air intake hose 200.

[0039] Reference Figure 1 and Figure 8 In this embodiment, two clamping units 2 are provided, corresponding to the two drilling parts 230, and are respectively used to clamp the two drilling parts 230. The clamping units 2 enable the drilling unit 3 to accurately drill the drilling parts 230, avoiding drilling misalignment, thereby improving the qualified rate of the intake hose processing.

[0040] Among them, refer to Figure 8 The clamping unit 2 includes a mounting clamp 21 , a telescopic clamp 22 , a clamp telescopic assembly 23 , a mounting cross plate 24 and a mounting column 25 .

[0041] The mounting chuck 21 is arranged below the telescopic chuck 22. The mounting chuck 21 is used to place the drilling part 230. The telescopic chuck 22 is used to clamp the drilling part 230 when it is extended. The mounting column 25 is installed on the workbench 5. The mounting cross plate 24 is installed on the top end of the mounting column 25. The telescopic assembly 23 is installed on the mounting cross plate 24 and is located directly above the mounting chuck 21. The telescopic chuck 22 is installed at the lower end of the telescopic assembly 23 to drive the telescopic chuck 22 to descend or ascend.

[0042] Reference Figure 4 A positioning convex ring 231 is provided on the outer ring side of the drilling portion 230 .

[0043] Reference Figure 4The mounting chuck 21 is provided with a mounting groove 211 adapted to the drilling portion 230, and the mounting groove 211 is provided with a mounting positioning groove 212 adapted to the positioning convex ring 231. The telescopic chuck 22 is provided with a telescopic groove 221 adapted to the drilling portion 230, and the telescopic groove 221 is provided with a telescopic positioning groove 222 adapted to the positioning convex ring 231.

[0044] The cooperation between the positioning protruding ring 231 and the installation positioning groove 212 and the telescopic positioning groove 222 enables the drilling portion 230 to be more stably fixed in the installation clamping groove 211 and the telescopic clamping groove 221, so that the drilling depth of the drilling portion 230 can be more accurate, thereby avoiding the movement of the intake hose 200 resulting in insufficient drilling depth, and further improving the qualified rate of the intake hose processing.

[0045] The mounting clamp groove 211 is provided with a first proximity sensor for detecting whether an air intake hose is placed on the mounting clamp groove. If the first proximity sensor detects the presence of the air intake hose 200, normal drilling is started; if the air intake hose 200 is not detected, drilling will not be performed even if the start button is pressed. The first proximity sensor avoids drilling when there is no start button or the air intake hose is not placed in place, further improving safety and the qualified rate of drilling.

[0046] Reference Fig.11 The drilling unit 3 includes a drill bit assembly 31 , a drill bit mounting assembly 32 , a guide rail assembly 33 , and a drill bit telescopic assembly 34 .

[0047] The drill assembly 31 is telescopically and slidably mounted on the guide rail assembly 33 through the drill mounting assembly 32, and the drill telescopic assembly 34 is fastened to the drill assembly 31. The drill telescopic assembly 34 pushes the drill assembly 31 to extend and then process the drilling portion 230. After the drilling is completed, the drill telescopic assembly 34 pushes the drill assembly 31 to retract away from the drilling portion 230. The guide rail assembly 33 and the drill telescopic assembly 34 enable the drill assembly 31 to drill automatically, thereby improving the efficiency of drilling and the controllability of drilling.

[0048] Reference Fig.12 The tooling assembly 1 includes a main body mounting seat 11 and an end mounting seat 12 .

[0049] The main body mounting seat 11 is used to place a part of the software part 201 and at least one connecting part 202 , and the end mounting seat 12 is used to position an interface part 202 .

[0050] Reference Figures 3 to 5The upper end of the end mounting seat 12 is provided with a convex column 121 adapted to the inner wall of the interface portion 220 and a boss 122 for placing the end of the interface portion 220, and the upper end of the main body mounting seat 11 is provided with a hose mounting groove adapted to the soft body portion 201 and the connecting portion 202. The intake hose is a tubular body as a whole, and the interface portion 220 is the end of the tubular body. The interface portion 220 is sleeved on the convex column 121, and the end of the interface portion 220 abuts against the boss 122, so that the interface portion 202 can be placed on the end mounting seat 12 more stably, avoiding the interface portion 202 and a drilling portion 230 close to the interface portion 202 from moving, thereby improving the accuracy of drilling the drilling portion 230.

[0051] Specifically, refer to Figure 5 and Fig.12 The outer diameter of the soft part 201 is larger than the outer diameter of the connecting part 202 , the main body mounting seat 11 has a first hose mounting groove 111 adapted to the soft part 201 and a second hose mounting groove 112 adapted to the connecting part 202 , and the depth of the first hose mounting groove 111 is greater than the depth of the second hose mounting groove 112 .

[0052] The soft part 201 is placed on the first hose mounting groove 111, and a connecting part 202 is placed on the second hose mounting groove 112, so that the step between the connecting part 202 and the soft part 201 abuts against the step between the first hose mounting groove 111 and the second hose mounting groove 112, thereby preventing the connecting part 202 from axial movement, thereby avoiding movement together with the drilling part 230 on the connecting part 202, and improving the accuracy of drilling the drilling part 230.

[0053] The end mounting seat 12 or the main mounting seat 11 is provided with a second proximity sensor for detecting whether the air intake hose is placed on the tooling assembly. If the air intake hose 200 is detected, the normal drilling operation is started; if the second proximity sensor does not detect the air intake hose 200, the drilling operation will not be performed even if the start button is pressed. The second proximity sensor avoids drilling when there is no start button and the air intake hose is not placed in place, further improving safety and the qualified rate of drilling.

[0054] Reference Fig.11 The workbench 5 is provided with a long through hole 51, and a drill telescopic assembly 34 is provided below the workbench 5 (such as Fig.11 ), and is fastened to the drill mounting assembly 32 through the long through hole 51. The drill assembly 31 corresponding to the drill telescopic assembly 34 is used to process a drilling portion 230 located at a lower position, which reasonably utilizes the three-dimensional space and reduces the occupied space above the workbench 5.

[0055] Functions and Effects of the Embodiments

[0056] The clamping unit 2 enables the drilling unit 3 to accurately drill the drilling portion 230, thereby avoiding drilling misalignment and improving the qualified rate of the intake hose processing.

[0057] The cooperation between the positioning protruding ring 231 and the installation positioning groove 212 and the telescopic positioning groove 222 enables the drilling portion 230 to be more stably fixed in the installation clamping groove 211 and the telescopic clamping groove 221, so that the drilling depth of the drilling portion 230 can be more accurate, avoiding the movement of the intake hose 200 resulting in insufficient drilling depth, and further improving the qualified rate of intake hose processing and product quality.

[0058] The first proximity sensor avoids drilling when there is no opening button and the air intake hose is not placed in place, further improving safety and increasing the drilling qualification rate.

[0059] The guide rail assembly 33 and the drill telescopic assembly 34 enable the drill assembly 31 to drill holes automatically, thereby improving the drilling efficiency and the controllability of the drilling.

[0060] The interface portion 220 is sleeved on the boss 121, and the end of the interface portion 220 abuts against the boss 122, so that the interface portion 202 can be placed more stably on the end mounting seat 12, avoiding the interface portion 202 and a drilling portion 230 near the interface portion 202 from moving, thereby improving the accuracy of drilling the drilling portion 230.

[0061] The soft part 201 is placed on the first hose mounting groove 111, and a connecting part 202 is placed on the second hose mounting groove 112, so that the step between the connecting part 202 and the soft part 201 abuts against the step between the first hose mounting groove 111 and the second hose mounting groove 112, thereby preventing the connecting part 202 from axial movement, thereby avoiding movement together with the drilling part 230 on the connecting part 202, and improving the accuracy of drilling the drilling part 230.

[0062] The second proximity sensor avoids drilling when there is no opening button and the air intake hose is not placed in place, further improving safety and increasing the drilling qualification rate.

[0063] The above implementation modes are preferred examples of the present invention and are not intended to limit the protection scope of the present invention.

Claims

1. An automatic processing device for an air intake hose, characterized in that: include: A tooling assembly, used for placing the air intake hose; at least one clamping unit for clamping the drilled portion of the air intake hose; as well as at least one drilling unit, respectively installed at positions corresponding to the drilling parts; A control component, used for controlling the drilling operation of the drilling unit; as well as a workbench on which the tooling assembly, the clamping unit and the drilling unit are mounted, The clamping unit includes a mounting chuck and a telescopic chuck. The mounting chuck is arranged below the telescopic chuck. The mounting chuck is used to place the drilling part. The telescopic chuck is used to clamp the drilling part when it is extended. The drilling unit includes a drill bit assembly, a drill bit telescopic assembly, a drill bit mounting assembly and a guide rail assembly. The drill bit assembly is telescopically and slidably mounted on the guide rail assembly by the drill bit mounting assembly. The drill bit telescopic assembly is fastened to the drill bit mounting assembly and is used to push the drill bit assembly to extend and retract and realize the processing of the drilling part.

2. The automatic processing device for an air intake hose according to claim 1, characterized in that: in, The outer ring side of the drilling portion is provided with a positioning convex ring. The mounting chuck is provided with a mounting chuck groove adapted to the drilling portion, and the mounting chuck groove is provided with a mounting positioning groove adapted to the positioning convex ring. The telescopic clamping head is provided with a telescopic clamping groove matched with the drilling portion, and the telescopic clamping groove is provided with a telescopic positioning groove matched with the positioning convex ring.

3. The automatic processing device for an air intake hose according to claim 2, characterized in that: in, The mounting clamp groove is provided with a first proximity sensor for detecting whether the air intake hose is placed on the mounting clamp groove.

4. The automatic processing device for an air intake hose according to claim 1, characterized in that: in, The clamping unit also includes a clamp telescopic assembly, a mounting cross plate and a mounting column. The mounting column is mounted on the workbench, the mounting cross plate is mounted on the top end of the mounting column, the telescopic assembly is mounted on the mounting cross plate and is located directly above the mounting chuck, and the telescopic chuck is mounted on the lower end of the telescopic assembly for driving the telescopic chuck.

5. The automatic processing device for an air intake hose according to claim 1, characterized in that: in, The air intake hose comprises a main body and an interface portion, wherein two interface portions are arranged on both sides of the main body; the main body comprises a soft body portion and a connecting portion, wherein two connecting portions are arranged on both sides of the soft body portion; The tooling assembly includes a main body mounting seat and an end mounting seat, wherein the main body mounting seat is used to place a part of the software part and one of the connecting parts, and the end mounting seat is used to place one of the interface parts. The upper end of the end mounting seat is provided with a convex column adapted to the inner wall of the interface part and a convex platform for placing the end of the interface part. The upper end of the main body mounting seat is provided with a hose mounting groove which is matched with the soft part and the connecting part.

6. The automatic processing device for an air intake hose according to claim 5, characterized in that: in, The outer diameter of the soft part is greater than the outer diameter of the connecting part. The main body mounting seat has a first hose mounting groove adapted to the soft body part and a second hose mounting groove adapted to the connecting part, and the depth of the first hose mounting groove is greater than the depth of the second hose mounting groove.

7. The automatic processing device for an air intake hose according to claim 5, characterized in that: in, A second proximity sensor is provided on the end mounting seat or the main body mounting seat, which is used to detect whether the air intake hose is placed on the tooling assembly.

8. The automatic processing device for an air intake hose according to claim 1, characterized in that: in, The workbench is provided with a long through hole. One of the drill bit telescopic assemblies is arranged below the workbench and passes through the long through hole to be fastened to the drill bit mounting assembly.

Images