Ceramic semi-automatic roller press

By designing the conveyor and automatic adjustment system of ceramic semi-automatic rolling press, the problem of inaccurate spacing of ceramic molds is solved, automatic equidistant spacing and accuracy are achieved, manpower is saved, and user experience is improved.

CN222245346UActive Publication Date: 2024-12-27FUJIAN DEHUA YUTAI MASCH MFG CO LTD
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Patent Information

Application Number
CN202420622230.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-28
Publication Date
2024-12-27
Estimated Expiration
2034-03-28

AI Technical Summary

Technical Problem

Existing ceramic semi-automatic rolling machines need to manually ensure equidistant spacing when conveying ceramic molds, resulting in waste of manpower and inaccurate spacing, which affects the user experience.

Method used

A ceramic semi-automatic rolling machine is designed, using conveyor, vertical plate, guide rod, regular plate, U-shaped plate, slider, cylinder, limit plate, transfer mechanism, feeding mechanism and rolling mechanism, through automatic adjustment The spacing between the limit plate and the regular plate can achieve equally spaced and accuracy of ceramic molds, and automatically complete the conveying and rolling of ceramic molds using the motor and cylinder drive system.

Benefits of technology

It realizes automatic isometric setting and accuracy of ceramic mold spacing, saves manpower and improves user experience.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a semi-automatic ceramic roller press, and belongs to the technical field of roller presses. The ceramic semi-automatic roller press comprises a conveyor, a vertical plate, a guide rod, a normalizing plate, a U-shaped plate, a sliding block, a second locking piece, a first air cylinder, a limiting plate, a base, a transferring mechanism, a material receiving mechanism and a rolling mechanism, the vertical plate and the U-shaped plate are both fixed to a rack of the conveyor, and the guide rod penetrates through the vertical plate; one end of the guide rod is fixed to the outer wall of the normalizing plate, the sliding block is arranged on the U-shaped plate in a sliding mode, the first air cylinder is fixed to the upper surface of the sliding block, and the lower end of a piston rod of the first air cylinder is fixed to the upper surface of the limiting plate. The ceramic molds can be automatically spaced at equal intervals through the two tidying plates and the two limiting plates, the accuracy of the distance between the ceramic molds is high, meanwhile, manpower can be saved, and better use experience is brought to a user.
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Description

Technical Field

[0001] The present application relates to the technical field of rolling machines, and in particular to a semi-automatic ceramic rolling machine. Background Art

[0002] Ceramic rolling machines are important tools for modern ceramic production. They use a rolling head and a mold containing clay to rotate in the same direction around an axis and move closer to each other. The clay is pressed and extended along the working surface of the model to form a shape. In order to achieve uninterrupted rolling of clay in different ceramic molds, a current semi-automatic ceramic rolling machine uses a conveyor to convey ceramic molds. However, there are strict requirements on the spacing of ceramic molds on the conveyor. Currently, manual labor is often used to achieve equidistant spacing of ceramic molds. Manual operation not only wastes manpower, but also cannot ensure the accuracy of the spacing between ceramic molds, which brings a bad user experience. Utility Model Content

[0003] In order to make up for the above shortcomings, the present application provides a semi-automatic ceramic rolling machine, which aims to improve the current semi-automatic ceramic rolling machine. In order to achieve uninterrupted rolling of clay materials in different ceramic molds, a conveyor is used to transport the ceramic molds, but there are strict requirements on the spacing of the ceramic molds on the conveyor. Manual operation is often used to achieve equidistant spacing of ceramic molds. Manual operation not only wastes manpower, but also cannot ensure the accuracy of the spacing between ceramic molds.

[0004] This application is implemented as follows:

[0005] The present application provides a ceramic semi-automatic rolling machine, comprising a conveyor, a vertical plate, a guide rod, a regular plate, a U-shaped plate, a slider, a second locking member, a first cylinder, a limit plate, a base, a transfer mechanism, a material receiving mechanism and a rolling mechanism, wherein the vertical plate and the U-shaped plate are both fixed on a frame of the conveyor, the guide rod passes through the vertical plate, one end of the guide rod is fixed on the outer wall of the regular plate, and the slider is slidably arranged on the U-shaped plate;

[0006] The first cylinder is fixed on the upper surface of the slider, the lower end of the piston rod of the first cylinder is fixed on the upper surface of the limit plate, the second locking piece thread passes through the slider, the transfer mechanism, the material receiving mechanism and the rolling mechanism are all arranged on the base, the transfer mechanism is used to transfer the ceramic mold from the conveyor to a specified position, the material receiving mechanism is used to receive the ceramic mold, and the rolling mechanism is used to roll the ceramic mud on the ceramic mold into shape.

[0007] In one embodiment of the present application, a first locking member is further included. The first locking member is threadedly inserted through the vertical plate. The first locking member and the guide rod are arranged correspondingly.

[0008] In one embodiment of the present application, a through hole is formed on the U-shaped plate, and the sliding block is slidably disposed on the through hole.

[0009] In one embodiment of the present application, the transfer mechanism includes a first motor, a frame, a second cylinder and a clamping arm, the first motor is fixed in the base, the upper end of the output shaft of the first motor is fixed on the lower surface of the frame, the second cylinder is fixed on the frame, and the piston rod end of the second cylinder is fixed on the clamping arm.

[0010] In one embodiment of the present application, the transfer mechanism further includes a roller, and the roller is rotatably disposed on the clamping arm, and a plurality of the rollers are provided.

[0011] In one embodiment of the present application, the material receiving mechanism includes a second motor, a pallet, a third cylinder and a support plate, the second motor is fixed on the upper surface of the base, the upper end of the output shaft of the second motor is fixed on the lower surface of the pallet, the third cylinder is fixed in the pallet, and the piston rod end of the third cylinder is fixed on the lower surface of the support plate.

[0012] In one embodiment of the present application, the rolling mechanism includes a support block, a third motor, a column, a rolling head and an L-shaped block, the support block is fixed on the upper surface of the base, the third motor is fixed on the outer wall of the support block, the L-shaped block is fixed on the output shaft of the third motor, the column is rotatably arranged on the L-shaped block, and the rolling head is fixed on the lower end of the column.

[0013] In one embodiment of the present application, the rolling mechanism further includes a fourth motor and a belt transmission member, the fourth motor is fixed in the L-shaped block, and the output shaft of the fourth motor and the outer wall of the column are connected together through the belt transmission member.

[0014] The beneficial effect of the present application is that the present application obtains a ceramic semi-automatic rolling machine through the above-mentioned design, which can automatically space the ceramic molds at equal distances by using two regular plates and two limit plates. While the spacing between the ceramic molds is highly accurate, it can also save manpower and bring a better user experience to the user. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions of the implementation methods of the present application, the drawings required for use in the implementation methods will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.

[0016] Figure 1 It is a three-dimensional structural schematic diagram of a ceramic semi-automatic rolling machine provided in an embodiment of the present application;

[0017] Figure 2 A cross-sectional view of a U-shaped plate provided in an embodiment of the present application;

[0018] Figure 3 A schematic diagram of the three-dimensional structure of the transfer mechanism, the material receiving mechanism and the rolling mechanism provided in the embodiment of the present application;

[0019] Figure 4 A cross-sectional view of a base, a tray, and an L-shaped block provided for an embodiment of the present application.

[0020] In the figure: 110-conveyor; 120-vertical plate; 130-guide rod; 140-regular plate; 150-first locking member; 160-U-shaped plate; 170-slider; 180-second locking member; 190-first cylinder; 191-limiting plate; 192-base; 193-transfer mechanism; 1931-first motor; 1932-frame; 1933-second cylinder; 1934-clamp arm ;1935-roller;194-material receiving mechanism;1941-second motor;1942-tray;1943-third cylinder;1944-support plate;195-rolling mechanism;1951-support block;1952-third motor;1953-fourth motor;1954-column;1955-rolling head;1956-belt transmission member;1957-L-shaped block;196-through hole. DETAILED DESCRIPTION

[0021] In order to make the purpose, technical solutions and advantages of the implementation methods of this application clearer, the technical solutions in the implementation methods of this application will be clearly and completely described below in conjunction with the drawings in the implementation methods of this application. Obviously, the described implementation methods are part of the implementation methods of this application, not all of the implementation methods. Based on the implementation methods in this application, all other implementation methods obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0022] Example

[0023] See also Figure 1-Figure 4The present application provides a technical solution: a ceramic semi-automatic rolling machine, including a conveyor 110, a vertical plate 120, a guide rod 130, a regular plate 140, a U-shaped plate 160, a slider 170, a second locking member 180, a first cylinder 190, a limit plate 191, a base 192, a transfer mechanism 193, a material receiving mechanism 194 and a rolling mechanism 195, the vertical plate 120 and the U-shaped plate 160 are both fixed on the frame of the conveyor 110, the guide rod 130 passes through the vertical plate 120, and also includes a first locking member 150, the first locking member 150 is threadedly passed through the vertical plate 120 0, the first locking member 150 and the guide rod 130 are arranged correspondingly, and the first locking member 150 is arranged to fix the guide rod 130 on the vertical plate 120. In this embodiment, the first locking member 150 is a bolt, and one end of the guide rod 130 is fixed to the outer wall of the regular plate 140. The slider 170 is slidably arranged on the U-shaped plate 160, and a through hole 196 is opened on the U-shaped plate 160. The slider 170 is slidably arranged on the through hole 196. The arrangement of the through hole 196 facilitates the slider 170 to move on the U-shaped plate 160, that is, it is convenient to adjust the distance between the two limit plates 191;

[0024] The first cylinder 190 is fixed on the upper surface of the slider 170, the lower end of the piston rod of the first cylinder 190 is fixed on the upper surface of the limit plate 191, the second locking member 180 is threaded through the slider 170, the transfer mechanism 193, the material receiving mechanism 194 and the rolling mechanism 195 are all arranged on the base 192, the transfer mechanism 193 is used to transfer the ceramic mold from the conveyor 110 to the specified position, the transfer mechanism 193 includes a first motor 1931, a frame 1932, a second cylinder 1933 and a clamping arm 1934, the first motor 1931 is fixed on In the base 192, the upper end of the output shaft of the first motor 1931 is fixed on the lower surface of the frame 1932, the second cylinder 1933 is fixed on the frame 1932, and the piston rod end of the second cylinder 1933 is fixed on the clamping arm 1934. The second cylinder 1933 and the clamping arm 1934 are arranged to facilitate clamping and fixing the ceramic mold. The transfer mechanism 193 also includes a roller 1935, which is rotatably arranged on the clamping arm 1934. There are multiple rollers 1935, and the arrangement of the rollers 1935 can clamp and fix the ceramic mold more firmly.

[0025] The material receiving mechanism 194 is used to receive the ceramic mold. The material receiving mechanism 194 includes a second motor 1941, a tray 1942, a third cylinder 1943 and a support plate 1944. The second motor 1941 is fixed on the upper surface of the base 192, the upper end of the output shaft of the second motor 1941 is fixed on the lower surface of the tray 1942, the third cylinder 1943 is fixed in the tray 1942, and the end of the piston rod of the third cylinder 1943 is fixed on the lower surface of the support plate 1944. The third cylinder 1943 and the support plate 1944 are arranged to facilitate receiving the ceramic mold on the clamp arm 1934 into the tray 1942.

[0026] The rolling mechanism 195 is used to roll the ceramic mud on the ceramic mold into shape. The rolling mechanism 195 includes a support block 1951, a third motor 1952, a column 1954, a rolling head 1955 and an L-shaped block 1957. The support block 1951 is fixed on the upper surface of the base 192, the third motor 1952 is fixed on the outer wall of the support block 1951, the L-shaped block 1957 is fixed on the output shaft of the third motor 1952, the column 1954 is rotatably arranged on the L-shaped block 1957, and the rolling head 1955 is fixed on the column 1 At the lower end of 954, the third motor 1952 is arranged to facilitate the adjustment of the inclination angle of the rolling head 1955. The rolling mechanism 195 also includes a fourth motor 1953 and a belt transmission member 1956. The fourth motor 1953 is fixed in the L-shaped block 1957. The output shaft of the fourth motor 1953 and the outer wall of the column 1954 are connected together through the belt transmission member 1956. The arrangement of the fourth motor 1953 and the belt transmission member 1956 realizes the synchronous rotation of the output shaft of the rolling head 1955 and the fourth motor 1953.

[0027] Specifically, the working principle of the ceramic semi-automatic rolling machine is as follows: when in use, according to the model of the ceramic mold, move the slider 170, adjust the distance between the two limit plates 191, so that the spacing between the two limit plates 191 meets the size of the ceramic mold, hold the slider 170 after adjustment, rotate the second locking member 180, and the lower end of the second locking member 180 squeezes the outer wall of the U-shaped plate 160 to fix the slider 170 on the U-shaped plate 160, then move the regular plate 140, adjust the spacing between the two regular plates 140, hold the regular plate 140 after adjustment, rotate the first locking member 150, and the lower end of the first locking member 150 squeezes the upper surface of the guide rod 130 to fix the regular plate 140, and then place the ceramic mold containing the mud material. On the conveyor 110, the ceramic mold moves forward along the trajectory set by the operator under the action of the regular plate 140. When the ceramic mold passes through the second limit plate 191, the second first cylinder 190 works, and the piston rod of the second (along the direction of movement of the conveyor 110) first cylinder 190 extends to make the second limit plate 191 block the ceramic mold, and the rear ceramic mold slides on the conveyor 110. After a specified time, the first first cylinder 190 works, and the first limit plate 191 moves down to separate the ceramic mold. The second first cylinder 190 works to move the second limit plate 191 up to achieve equidistant forward movement of the ceramic mold. After that, the second first cylinder 190 works to move the limit plate 191 down, and the first first cylinder 190 works. The first limiting plate 191 is operated to move up, so that the ceramic mold is added to the second limiting plate 191, and then the first cylinder 190 is operated to move the first limiting plate 191 down to separate the ceramic mold again, and the ceramic mold is moved forward at equal intervals according to the above steps. When the ceramic mold moves to the end of the conveyor 110, the conveyor 110 stops working, the second cylinder 1933 is operated, and the two clamping arms 1934 clamp the ceramic mold and fix it. The first motor 1931 is operated, and the first motor 1931 transfers the ceramic mold to the top of the tray 1942. The first motor 1931 stops working, and the third cylinder 1943 is operated to move the support plate 1944 up to hold the ceramic mold, and the second cylinder 1933 is operated to release the clamping arms 1934 from the ceramic The constraint of the mold, the piston rod of the third cylinder 1943 retracts to make the ceramic mold enter the tray 1942, the third motor 1952 works to drive the rolling head 1955 to move toward the ceramic mold, the second motor 1941 works to drive the ceramic mold to rotate, and the fourth motor 1953 works to realize the rotation of the rolling head 1955. Under the action of the third motor 1952, the fourth motor 1953 and the second motor 1941, the mud is rolled. Then, according to the above steps, the clamping arm 1934 is used to move the rolled ceramic mold to other conveyors 110. The ceramic semi-automatic rolling machine uses two regular plates 140 and two limit plates 191 to automatically space the ceramic molds at equal distances. While the spacing between the ceramic molds is highly accurate, it can also save manpower.Bring users a better experience.

[0028] It should be noted that the specific models and specifications of the conveyor 110, the first cylinder 190, the first motor 1931, the second cylinder 1933, the second motor 1941, the third cylinder 1943, the third motor 1952 and the fourth motor 1953 need to be selected and determined based on the actual specifications of the device. The specific selection calculation method adopts the existing technology in the field, so it will not be described in detail.

[0029] The power supply and principles of the conveyor 110, the first cylinder 190, the first motor 1931, the second cylinder 1933, the second motor 1941, the third cylinder 1943, the third motor 1952 and the fourth motor 1953 are clear to those skilled in the art and will not be described in detail herein.

[0030] The above description is only an embodiment of the present application and is not intended to limit the scope of protection of the present application. For those skilled in the art, the present application may have various changes and variations. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present application should be included in the scope of protection of the present application. It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings.

Claims

1. A semi-automatic ceramic rolling machine, characterized in that: The conveyor comprises a conveyor (110), a vertical plate (120), a guide rod (130), a regular plate (140), a U-shaped plate (160), a slider (170), a second locking member (180), a first cylinder (190), a limit plate (191), a base (192), a transfer mechanism (193), a material receiving mechanism (194) and a rolling mechanism (195), wherein the vertical plate (120) and the U-shaped plate (160) are both fixed on a frame of the conveyor (110), the guide rod (130) passes through the vertical plate (120), one end of the guide rod (130) is fixed on the outer wall of the regular plate (140), and the slider (170) is slidably arranged on the U-shaped plate (160); The first cylinder (190) is fixed on the upper surface of the slider (170), the lower end of the piston rod of the first cylinder (190) is fixed on the upper surface of the limit plate (191), the second locking member (180) is threadedly passed through the slider (170), the transfer mechanism (193), the material receiving mechanism (194) and the rolling mechanism (195) are all arranged on the base (192), the transfer mechanism (193) is arranged to transfer the ceramic mold from the conveyor (110) to a specified position, the material receiving mechanism (194) is arranged to receive the ceramic mold, and the rolling mechanism (195) is arranged to roll the ceramic mud on the ceramic mold into shape.

2. A semi-automatic ceramic rolling machine according to claim 1, characterized in that: It also includes a first locking member (150), wherein the first locking member (150) is threadedly inserted through the vertical plate (120), and the first locking member (150) and the guide rod (130) are arranged correspondingly.

3. A semi-automatic ceramic rolling machine according to claim 1, characterized in that: The U-shaped plate (160) is provided with a through hole (196), and the sliding block (170) is slidably disposed on the through hole (196).

4. A semi-automatic ceramic rolling machine according to claim 1, characterized in that: The transfer mechanism (193) includes a first motor (1931), a frame (1932), a second cylinder (1933) and a clamping arm (1934), wherein the first motor (1931) is fixed in the base (192), the upper end of the output shaft of the first motor (1931) is fixed on the lower surface of the frame (1932), the second cylinder (1933) is fixed on the frame (1932), and the end of the piston rod of the second cylinder (1933) is fixed on the clamping arm (1934).

5. A semi-automatic ceramic rolling machine according to claim 4, characterized in that: The transfer mechanism (193) further comprises a roller (1935), wherein the roller (1935) is rotatably disposed on the clamping arm (1934), and a plurality of the rollers (1935) are disposed.

6. A semi-automatic ceramic rolling machine according to claim 1, characterized in that: The material receiving mechanism (194) comprises a second motor (1941), a tray (1942), a third cylinder (1943) and a support plate (1944), wherein the second motor (1941) is fixed on the upper surface of the base (192), the upper end of the output shaft of the second motor (1941) is fixed on the lower surface of the tray (1942), the third cylinder (1943) is fixed in the tray (1942), and the end of the piston rod of the third cylinder (1943) is fixed on the lower surface of the support plate (1944).

7. A semi-automatic ceramic rolling machine according to claim 1, characterized in that: The rolling mechanism (195) comprises a support block (1951), a third motor (1952), a column (1954), a rolling head (1955) and an L-shaped block (1957); the support block (1951) is fixed on the upper surface of the base (192); the third motor (1952) is fixed on the outer wall of the support block (1951); the L-shaped block (1957) is fixed on the output shaft of the third motor (1952); the column (1954) is rotatably arranged on the L-shaped block (1957); and the rolling head (1955) is fixed on the lower end of the column (1954).

8. A semi-automatic ceramic rolling machine according to claim 7, characterized in that: The rolling mechanism (195) also includes a fourth motor (1953) and a belt transmission member (1956), wherein the fourth motor (1953) is fixed in the L-shaped block (1957), and the output shaft of the fourth motor (1953) and the outer wall of the column (1954) are connected together by the belt transmission member (1956).