Kneading machine for silica gel processing

By using the combination of rotating shaft and dragon in the silicone processing kneader, the material is uniformly fed, and the fast unloading and sealing is achieved by using a fixed pull ring and a sealing plate, the problems of complex feeding and discontinuous production in the prior art are solved. , improves production efficiency and stability of material handling.

CN222245515UActive Publication Date: 2024-12-27ANHUI ZHENYU NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202420929296.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2024-12-27
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

The existing silicone kneaders have complex feeding steps in separate feeding, which leads to prolonged processing time, affects the stability and efficiency of the production line, and may cause untimely feeding, affecting production continuity.

Method used

A silicone processing kneader including rotary shaft and Jiaolong is designed to achieve uniform feeding of materials through the cooperation of rotary shaft and Jiaolong, ensuring continuous feeding, and quickly unloading and sealing through fixed pull rings and sealing plates to avoid leakage. .

Benefits of technology

Improve production efficiency, shorten production cycles, reduce quality fluctuations and manual operation complexity, and ensure production continuity and material safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of silica gel processing, and discloses a kneading machine for silica gel processing, which comprises a hollow support plate, a motor is fixedly mounted on the right side of the hollow support plate, a first rotating shaft is fixedly mounted at one end of the motor, and two ends of the first rotating shaft completely penetrate through the inside of the hollow support plate. A kneading machine is movably mounted on the outer surface of the rotating shaft I, and a heating box is fixedly mounted at the top of the kneading machine. Compared with a traditional kneading machine, the kneading machine disclosed by the utility model has the advantages that silica gel materials can be well and uniformly fed into the kneading machine through the matching of the rotating shaft II and the auger, so that continuous feeding ensures the production continuity, avoids waiting and pausing among batches, greatly improves the production efficiency, not only shortens the production period, but also reduces the production cost. And the unnecessary quality fluctuation caused by the difference between batches is reduced, the workload of workers is relieved, and the complexity and error of manual operation are reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of silica gel processing, and more specifically, to a kneading machine for silica gel processing. Background Art

[0002] As we all know, silicone rubber kneading machine is an ideal equipment for mixing, kneading, crushing, dispersing, and repolymerizing various high-viscosity elastic-plastic materials into various chemical products. It has the advantages of uniform stirring, no dead angle, and high kneading efficiency. It is a stirring form and structure specially designed according to the characteristics of silicone rubber and mold glue. It is an ideal equipment for kneading silicone rubber and mold glue. The existing technology has complicated steps for adding materials separately, which is not conducive to adding a large amount of materials at one time, resulting in prolonged processing time. As a result, the operator needs to spend time measuring, weighing and adding raw materials, which is not only time-consuming, but also may cause untimely addition of materials during continuous production, affecting the stability and efficiency of the production line. Utility Model Content

[0003] In order to overcome the deficiencies of the prior art, the utility model provides a kneading machine for silica gel processing, which has the advantage of rapid feeding.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a kneading machine for silica gel processing, comprising a hollow support plate, a motor is fixedly installed on the right side of the hollow support plate, a rotating shaft 1 is fixedly installed on one end of the motor, and both ends of the rotating shaft 1 completely penetrate the interior of the hollow support plate, a kneading machine is movably installed on the surface of the rotating shaft 1, a heating box is fixedly installed on the top of the kneading machine, a rotating shaft 2 is movably installed inside the heating box, a dragon is movably installed on the outer surface of the rotating shaft 2, and a transmission belt is fixedly installed between the rotating shaft 1 and the rotating shaft 2;

[0005] A first feed port is fixedly installed on the top of the heating box, a second feed port is opened on the top of the kneading machine, a stirring blade is fixedly installed on the outer surface of the rotating shaft 1, and the stirring blade is inside the kneading machine, and a discharge port is opened at the bottom of the kneading machine.

[0006] As an optimal technical solution of the utility model, the kneading machine is fixedly installed with a limit plate, a limit hole is provided on the outer surface of the limit plate, a limit groove is provided inside the limit plate, a limit plate is movably installed inside the limit groove, a sealing plate is fixedly installed inside the two limit plates, a connecting plate is fixedly installed at one end of the limit plate, a limit block is fixedly installed at one end of the connecting plate, and a fixed pull ring is fixedly installed at the bottom of the sealing plate.

[0007] As a preferred technical solution of the utility model, a bottom plate is installed between the two hollow support plates, a universal wheel is fixedly installed on the top of the bottom plate, a silica gel collection box is fixedly installed on the top of the universal wheel, a limiting groove 2 is provided inside the silica gel collection box, and a limiting plate 2 is movably installed inside the limiting groove 2.

[0008] A second handrail is fixedly installed on the front of the silica gel collection box, a first fixing plate is fixedly installed between the two hollow support plates, and a T-shaped block is fixedly installed on the back of the silica gel collection box.

[0009] As a preferred technical solution of the utility model, a support frame is fixedly installed on the right side of the hollow support plate, and the support frame is in a triangular shape.

[0010] As a preferred technical solution of the utility model, a support plate is fixedly installed at the bottom of the kneading machine, and the support plate presents two shapes of the same size.

[0011] As a preferred technical solution of the utility model, a fixing plate 2 is fixedly installed on the front of the kneading machine, and a handrail 1 is fixedly installed on the top of the fixing plate 2, and the handrail 1 presents two shapes of the same size.

[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0013] 1. Compared with the traditional kneading machine, the utility model can feed the silicone material into the kneading machine evenly through the cooperation between the rotating shaft 2 and the dragon, so that the continuous feeding ensures the continuity of production, avoids waiting and pauses between batches, and greatly improves the production efficiency. This not only shortens the production cycle, but also reduces unnecessary quality fluctuations caused by differences between batches, while reducing the workload of workers and reducing the complexity and errors of manual operations.

[0014] 2. Compared with the traditional kneading machine, the utility model realizes rapid unloading by controlling the limit block to be separated from the inside of the limit hole through a fixed pull ring, and the bottom of the kneading machine can be sealed by a sealing plate, so that rapid unloading can be achieved and leakage can be ensured when cutting the mixed silicone material, thereby improving the use efficiency of the kneading machine. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the front three-dimensional appearance structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the three-dimensional appearance structure of the back of the utility model;

[0017] Figure 3It is a schematic diagram of the partial cross-sectional structure of the front side of the utility model;

[0018] Figure 4 This is a schematic diagram of the structure of the silica gel collection box of the utility model;

[0019] Figure 5 This is a schematic diagram of the sealing plate structure of the utility model.

[0020] In the figure: 1. hollow support plate; 2. stirring blade; 3. bottom plate; 4. support plate; 5. heating box; 6. support frame; 7. motor; 8. rotating shaft one; 9. rotating shaft two; 10. feeding port one; 11. kneading machine; 12. handrail one; 13. fixed plate one; 14. transmission belt; 15. dragon; 16. limit plate; 17. limit hole; 18. limit plate one; 19. connecting plate; 20. fixed plate two; 21. sealing plate; 22. limit block; 23. limit slot one; 24. limit plate two; 25. limit slot two; 26. silica gel collection box; 27. handrail two; 28. T-shaped block; 29. ​​discharge port; 30. feeding port two; 31. universal wheel; 32. fixed pull ring. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] like Figures 1 to 5 As shown, the utility model provides a kneading machine for silica gel processing, comprising a hollow support plate 1, a motor 7 is fixedly installed on the right side of the hollow support plate 1, a rotating shaft 8 is fixedly installed on one end of the motor 7, and both ends of the rotating shaft 8 completely penetrate the interior of the hollow support plate 1, a kneading machine 11 is movably installed on the surface of the rotating shaft 8, a heating box 5 is fixedly installed on the top of the kneading machine 11, a rotating shaft 2 9 is movably installed inside the heating box 5, a dragon 15 is movably installed on the outer surface of the rotating shaft 2 9, and a transmission belt 14 is fixedly installed between the rotating shaft 1 8 and the rotating shaft 2 9.

[0023] A feed inlet 10 is fixedly installed on the top of the heating box 5, a feed inlet 2 30 is opened on the top of the kneading machine 11, a stirring blade 2 is fixedly installed on the outer surface of the rotating shaft 8, and the stirring blade 2 is inside the kneading machine 11, and a discharge port 29 is opened at the bottom of the kneading machine 11.

[0024] The staff first heats the interior of the heating box 5, pours the silicone material into the heating box 5 through the feed port 10, and then turns on the motor 7. The rotation of the motor 7 drives the rotating shaft 8 to rotate, and the rotation of the rotating shaft 8 drives the transmission belt 14 to rotate, and the rotation of the transmission belt 14 drives the rotating shaft 2 9 to rotate, and then the rotating shaft 2 9 drives the dragon 15 to rotate inside the heating box 5, and then the rotation of the dragon 15 drives the silicone material to enter the inside of the kneading machine 11 through the feed port 2 30, and then the rotating shaft 8 drives the stirring blade 2 to cut and mix the silicone material inside the kneading machine 11, thereby completing the cutting and mixing of the silicone material, and the silicone flows out through the discharge port 29.

[0025] First, the interior of the heating box 5 is heated, and the silicone material is poured into the heating box 5 through the feed port 10, and then the motor 7 is turned on. The rotation of the motor 7 drives the rotating shaft 18 and the transmission belt 14 to rotate synchronously, and the rotation of the transmission belt 14 drives the rotating shaft 29 to rotate, and then the rotating shaft 29 drives the dragon 15 to rotate inside the heating box 5, and then the rotation of the dragon 15 drives the silicone material to enter the inside of the kneading machine 11 through the feed port 2 30, and then the rotating shaft 18 drives the stirring blade 2 to cut and mix the silicone material inside the kneading machine 11. Compared with the traditional kneading machine, the kneading machine can evenly feed the silicone material into the kneading machine 11 through the cooperation between the rotating shaft 29 and the dragon 15. Such continuous feeding ensures the continuity of production, avoids waiting and pauses between batches, and greatly improves production efficiency. This not only shortens the production cycle, but also reduces unnecessary quality fluctuations caused by differences between batches, while reducing the workload of workers and reducing the complexity and errors of manual operations.

[0026] Among them, the kneading machine 11 is fixedly installed with a limit plate 16, the outer surface of the limit plate 16 is provided with a limit hole 17, the interior of the limit plate 16 is provided with a limit groove 23, the interior of the limit groove 23 is movably installed with a limit plate 18, the interior of the two limit plates 18 is fixedly installed with a sealing plate 21, one end of the limit plate 18 is fixedly installed with a connecting plate 19, one end of the connecting plate 19 is fixedly installed with a limit block 22, and the bottom of the sealing plate 21 is fixedly installed with a fixed pull ring 32.

[0027] The staff needs to discharge the finished silicone from the inside of the kneading machine 11 through the discharge port 29, hold the fixed pull ring 32 by hand, push the sealing plate 21 and the limiting plate 18 through the fixed pull ring 32, so that the sealing plate 21 and the limiting groove 23 completely overlap, and then detach the limiting block 22 from the inside of the limiting hole 17, and then remove the limiting plate 18 and the sealing plate 21 from the inside of the limiting groove 23 through the cooperation between the limiting plate 18 and the connecting plate 19, and then remove the inside of the limiting groove 23 through the limiting plate 18 and the sealing plate 21, and then cut the mixed silicone material and discharge it into the silicone collection box 26 through the discharge port 29. When the silicone material is discharged, the limiting block 22 enters the limiting hole 17 to fix the sealing plate 21 and the limiting plate 18, and then seals the bottom of the discharge port 29, thereby completing the discharge of the cut mixed silicone material.

[0028] The finished silica gel needs to be discharged from the inside of the kneading machine 11 through the discharge port 29, and the sealing plate 21 and the limiting plate 18 are pushed through the fixed pull ring 32 by hand, so that the sealing plate 21 and the limiting groove 23 are completely overlapped, and then the limiting block 22 is separated from the inside of the limiting hole 17, and then the limiting plate 18 and the sealing plate 21 are removed from the inside of the limiting groove 23 through the cooperation between the limiting plate 18 and the connecting plate 19, and then the cut mixed silica gel material is discharged into the silica gel collection box 26 through the discharge port 29. After the discharge of the silicone material is completed, the limiting block 22 enters the limiting hole 17 to fix the sealing plate 21 and the limiting plate 18, and seals the bottom of the discharge port 29. Compared with the traditional kneading machine, the kneading machine controls the limiting block 22 to be separated from the inside of the limiting hole 17 by fixing the pull ring 32, thereby realizing rapid unloading. At the same time, the bottom of the kneading machine 11 can also be sealed through the sealing plate 21, so that rapid unloading can be achieved and leakage can be ensured when cutting the mixed silicone material, thereby improving the use efficiency of the kneading machine.

[0029] A bottom plate 3 is installed between the two hollow support plates 1, a universal wheel 31 is fixedly installed on the top of the bottom plate 3, a silica gel collection box 26 is fixedly installed on the top of the universal wheel 31, a limiting groove 25 is provided inside the silica gel collection box 26, and a limiting plate 24 is movably installed inside the limiting groove 25.

[0030] A second handrail 27 is fixedly installed on the front of the silica gel collection box 26 , a first fixing plate 13 is fixedly installed between the two hollow support plates 1 , and a T-shaped block 28 is fixedly installed on the back of the silica gel collection box 26 .

[0031] The staff moves the sealing plate 21 to the top of the bottom plate 3 through the universal wheel 31, and then slowly moves the T-shaped block 28 to the inside of the fixed plate 13 and then rotates the T-shaped block 28, and fixes the silicone collection box 26 on the outer surface of the fixed plate 13 through the T-shaped block 28, and then holds the limiting plate 24 and removes the limiting plate 24 from the inside of the limiting groove 25. At this time, the material after cutting and mixing the silicone material enters the inside of the silicone collection box 26 and is sealed by the limiting plate 24, and then rotates the T-shaped block 28, so that the T-shaped block 28 and the fixed plate 13 are completely overlapped, and the silicone collection box 26 is removed from the top of the bottom plate 3 by holding the handrail 27, so that the silicone collection box 26 can be well fixed through the cooperation between the fixed plate 13 and the T-shaped block 28, which prevents the position of the cut mixed silicone material from shifting when entering the inside of the silicone collection box 26, thereby improving the utilization efficiency of the silicone collection box 26.

[0032] A support frame 6 is fixedly installed on the right side of the hollow support plate 1, and the support frame 6 is in a triangular shape.

[0033] Since the support frame 6 is in a triangular shape and is fixed on the right side of the hollow support plate 1 , it is convenient to support the motor 7 , thereby ensuring the stability of the motor 7 during operation and improving the use efficiency of the motor 7 .

[0034] A support plate 4 is fixedly mounted on the bottom of the kneading machine 11, and the support plate 4 presents two shapes of the same size.

[0035] Since the support plates 4 present two shapes of the same size at the bottom of the kneading machine 11, this provides a good support for the kneading machine 11, preventing the kneading machine 11 from shifting during the opening process, thereby improving the use efficiency of the kneading machine 11.

[0036] A second fixing plate 20 is fixedly installed on the front of the kneading machine 11, and a first handrail 12 is fixedly installed on the top of the second fixing plate 20, and the first handrail 12 presents two shapes of the same size.

[0037] The staff holds the handrail 12 and opens the interior of the kneading machine 11 by pulling the fixed plate 20, so that the kneading machine 11 can be opened and the interior of the kneading machine 11 can be cleaned, thereby improving the quality of silica gel processing.

[0038] The working principle and use process of this utility model:

[0039] The staff first heats the interior of the heating box 5, pours the silicone material into the heating box 5 through the feed port 10, and then turns on the motor 7. The rotation of the motor 7 drives the rotating shaft 8 to rotate, and the rotation of the rotating shaft 8 drives the transmission belt 14 to rotate, and the rotation of the transmission belt 14 drives the rotating shaft 2 9 to rotate, and then the rotating shaft 2 9 drives the dragon 15 to rotate inside the heating box 5, and then the rotation of the dragon 15 drives the silicone material to enter the inside of the kneading machine 11 through the feed port 2 30, and then the rotating shaft 8 drives the stirring blade 2 to cut and mix the silicone material inside the kneading machine 11, thereby completing the cutting and mixing of the silicone material, and the silicone flows out through the discharge port 29.

[0040] The staff needs to discharge the finished silicone from the inside of the kneading machine 11 through the discharge port 29, hold the fixed pull ring 32 by hand, push the sealing plate 21 and the limiting plate 18 through the fixed pull ring 32, so that the sealing plate 21 and the limiting groove 23 completely overlap, and then detach the limiting block 22 from the inside of the limiting hole 17, and then remove the limiting plate 18 and the sealing plate 21 from the inside of the limiting groove 23 through the cooperation between the limiting plate 18 and the connecting plate 19, and then remove the inside of the limiting groove 23 through the limiting plate 18 and the sealing plate 21, and then cut the mixed silicone material and discharge it into the silicone collection box 26 through the discharge port 29. When the silicone material is discharged, the limiting block 22 enters the limiting hole 17 to fix the sealing plate 21 and the limiting plate 18, and then seals the bottom of the discharge port 29, thereby completing the discharge of the cut mixed silicone material.

[0041] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0042] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A kneading machine for silica gel processing, comprising a hollow support plate (1), characterized in that: A motor (7) is fixedly mounted on the right side of the hollow support plate (1), a rotating shaft (8) is fixedly mounted on one end of the motor (7), and both ends of the rotating shaft (8) completely penetrate the interior of the hollow support plate (1), a kneading machine (11) is movably mounted on the outer surface of the rotating shaft (8), a heating box (5) is fixedly mounted on the top of the kneading machine (11), a rotating shaft (9) is movably mounted inside the heating box (5), a dragon (15) is movably mounted on the outer surface of the rotating shaft (9), and a transmission belt (14) is fixedly mounted between the rotating shaft (8) and the rotating shaft (9); A first feed port (10) is fixedly mounted on the top of the heating box (5), a second feed port (30) is opened on the top of the kneading machine (11), a stirring blade (2) is fixedly mounted on the outer surface of the first rotating shaft (8), and the stirring blade (2) is inside the kneading machine (11), and a discharge port (29) is opened at the bottom of the kneading machine (11).

2. A kneading machine for silica gel processing according to claim 1, characterized in that: The kneading machine (11) is fixedly mounted with a limit plate (16), a limit hole (17) is provided on the outer surface of the limit plate (16), a limit groove (23) is provided inside the limit plate (16), a limit plate (18) is movably mounted inside the limit groove (23), a sealing plate (21) is fixedly mounted inside the two limit plates (18), a connecting plate (19) is fixedly mounted at one end of the limit plate (18), a limit block (22) is fixedly mounted at one end of the connecting plate (19), and a fixed pull ring (32) is fixedly mounted at the bottom of the sealing plate (21).

3. A kneading machine for silica gel processing according to claim 1, characterized in that: A bottom plate (3) is installed between the two hollow support plates (1), a universal wheel (31) is fixedly installed on the top of the bottom plate (3), a silica gel collection box (26) is fixedly installed on the top of the universal wheel (31), a second limiting groove (25) is provided inside the silica gel collection box (26), and a second limiting plate (24) is movably installed inside the second limiting groove (25); A second handrail (27) is fixedly mounted on the front of the silica gel collection box (26), a first fixing plate (13) is fixedly mounted between the two hollow support plates (1), and a T-shaped block (28) is fixedly mounted on the back of the silica gel collection box (26).

4. A kneading machine for silica gel processing according to claim 1, characterized in that: A support frame (6) is fixedly mounted on the right side of the hollow support plate (1), and the support frame (6) is in a triangular shape.

5. A kneading machine for silica gel processing according to claim 1, characterized in that: A support plate (4) is fixedly mounted on the bottom of the kneading machine (11), and the support plate (4) presents two shapes of the same size.

6. A kneading machine for silica gel processing according to claim 1, characterized in that: A second fixing plate (20) is fixedly mounted on the front of the kneading machine (11), and a first handrail (12) is fixedly mounted on the top of the second fixing plate (20), and the first handrail (12) presents two shapes of the same size.