Novel plastic granulator
By designing an intelligent plastic granulator, using lifting cylinders and movable cylinders to drive cutting knife, combined with the combination of the load baffle and the load tank, the plastic wire cutting in the prior art is solved with cumbersome, low efficiency and uneven size. Problem, achieving efficient and balanced flexibility in plastic pellet production and cutting size.
Patent Information
- Application Number
- CN202421071622.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-16
- Publication Date
- 2024-12-27
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing plastic wire cutting technology is cumbersome and inefficient, which can easily lead to unbalanced particle size and tool damage, and the cutting size is fixed and cannot be adjusted.
A plastic granulator including a rack, pelletizing mechanism, a carrier stage, a transmission mechanism and a storage device are designed. The lifting cylinder and a movable cylinder drive cutter are used to achieve stability through the cooperation of the carrier baffle and the carrier tank. Cut and adjust the cutting size through the controller.
Intelligent cutting is realized, tool damage is reduced, cutting efficiency and particle balance are improved, and cutting size can be adjusted according to needs.
Smart Images
Figure CN222245559U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plastic granulation, in particular to a novel plastic granulator. Background Art
[0002] In industrial production, plastic particles are often used to process plastic products. Plastic particles are generally cut into tiny particles by polymerizing plastic wires so that they can be used as raw materials for injection molding of plastic products. For plastic wires that need to be cut, they are generally cut manually to make them into tiny particles. This cutting method is cumbersome and inefficient, and it is easy to produce uneven plastic particles. Another method is to use a cutting knife for automatic cutting. The cutting knife will cut on the metal platform and produce plastic particles through intermittent cutting. This method will cause serious damage or frustration to the tool due to the frequent impact of the cutting knife on the metal platform, resulting in poor use effect. In addition, the size of the cutting granulation on the market is fixed and will not change according to needs.
[0003] Therefore, in view of the above problems, the existing plastic cutting technology needs to be further improved. Utility Model Content
[0004] The purpose of the utility model is to overcome the problems of cumbersome manual operation, low efficiency, and uneven particle size in the existing plastic wire cutting; and the problems of easy tool damage, poor durability, and single granulation size in automated cutting. Through the rational design of plastic wire cutting, the use of a frame, a pelletizing mechanism, a stage, a transmission mechanism, and a storage device, intelligent cutting of plastic wires can be achieved, which is not easy to damage the tool and has durability, and can also cut out balanced plastic particles, and the particle cutting size can be adjusted at will.
[0005] The technical solution of the utility model is as follows:
[0006] A novel plastic granulator comprises: a frame, a granulating mechanism, a loading platform, a transmission mechanism and a receiver. The granulating mechanism, the loading platform, the transmission mechanism and the receiver are installed on the frame. The receiver is arranged below the loading platform and the transmission mechanism. One end of the loading platform is close to the transmission mechanism, and the other end of the loading platform is close to the granulating mechanism. The granulating mechanism is used to cut plastic.
[0007] Furthermore, the rack is a metal rack.
[0008] Furthermore, the pelletizing mechanism includes a lifting cylinder, a cutter, a carrier and a pelletizing bracket, the pelletizing bracket is installed on the frame, the carrier is installed on the frame, the lifting cylinder is installed on the pelletizing bracket, and the lifting cylinder is arranged above the pelletizing bracket, the carrier is arranged below the cutter, the carrier cooperates with the loading platform and is used to carry the plastic to be cut, the cutter is installed at the driving end of the lifting cylinder, and the cutter is used to cut the plastic.
[0009] Furthermore, the cutter is a rectangular cutter.
[0010] Furthermore, the lifting cylinder is arranged on the center line of the pelletizing support.
[0011] Furthermore, the pelletizing support includes a fixed frame, a movable device and a guide rod, the fixed frame is installed on the frame, the guide rod is installed on the fixed frame, the movable device is slidably connected to the guide rod, and the lifting cylinder is installed on the movable device.
[0012] Furthermore, at least four guide rods are selected, and the guide rods are reasonably distributed on the fixing frame.
[0013] Furthermore, the movable device includes a movable frame and a movable cylinder, the movable frame is slidably connected to the guide rod, the movable cylinder is installed on the frame, the driving end of the movable cylinder is connected to the movable frame, the lifting cylinder is installed on the movable frame, and the movable cylinder is used to drive the movable frame to slide reciprocatingly on the guide rod.
[0014] Furthermore, the movable cylinder is installed on the center line of the frame.
[0015] Furthermore, the movable device also includes a cutter slide rail, the cutter slide rail is installed on the movable frame, and the cutter slide rail is slidably connected to the cutter.
[0016] Furthermore, at least two cutter slide rails are selected, and the cutter slide rails are arranged perpendicular to the cutter.
[0017] Furthermore, the object carrier comprises an object baffle and an object slot, wherein the object baffle is mounted on the frame, and the object slot is arranged on the object baffle, and the object slot is used to place the plastic end to be cut off.
[0018] Furthermore, a slope and a step are provided at the bottom of the loading trough, the slope and the step are connected with a smooth transition, the step is used to place the end of the plastic to be cut, and the slope is used to slide the cut plastic into the receiver.
[0019] Furthermore, a protrusion is provided on the loading platform, and the protrusion is used to stabilize the placement of the limiting plastic.
[0020] Furthermore, the protrusions are evenly distributed on the stage.
[0021] Furthermore, the transmission mechanism selects a plurality of transmission rollers, and the transmission rollers are rotatably mounted on the frame.
[0022] Furthermore, a storage slope is provided at the bottom of the storage container, and the storage slope is used to slide the cut plastic into an external container.
[0023] Furthermore, the plastic granulator also includes a controller, which is installed on the frame. The control end of the controller is electrically connected to the control end of the movable cylinder and the control end of the lifting cylinder respectively. The controller is used to control the operation of the movable cylinder and the lifting cylinder.
[0024] Beneficial Effects
[0025] The utility model rationalizes the design of plastic wire cutting, adopts a frame, a pelletizing mechanism, a loading platform, a transmission mechanism and a storage device, can realize intelligent cutting of plastic wire, is not easy to damage the tool, has durability, and can cut out balanced plastic particles, and can adjust the particle cutting size at will. The mutual cooperation of the loading baffle and the loading slot, and the bottom of the loading slot is a slope setting, which can help the stable cutting of the plastic wire and smooth sliding into the storage device. Placing the storage device under the loading platform can better utilize and save space, etc.; the movable cylinder is used to push the movable frame to drive the cutter to cut plastic particles of different sizes, so as to meet the market demand for plastic particles, etc. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 The utility model is a structural schematic diagram of a new type of plastic granulator.
[0027] Figure numbers: 01, frame; 02, movable cylinder; 03, lifting cylinder; 04, fixed frame; 05, movable frame; 06, guide rod; 07, cutter slide rail; 08, cutter; 09, loading baffle; 10, loading slot; 11, loading platform; 12, protrusion; 13, transmission mechanism; 14, storage container. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0029] See also Figure 1 As shown, the utility model provides a novel plastic granulator, which includes: a frame 01, a granulator mechanism, a loading platform 11, a transmission mechanism 13 and a storage container 14. The granulator mechanism, the loading platform 11, the transmission mechanism 13 and the storage container 14 are installed on the frame 01. The storage container 14 is arranged below the loading platform 11 and the transmission mechanism 13. One end of the loading platform 11 is close to the transmission mechanism 13, and the other end of the loading platform 11 is close to the granulator mechanism. The granulator mechanism is used to cut plastic. The frame 01 is a metal frame;
[0030] Among them, the pelletizing mechanism includes a lifting cylinder 03, a cutter 08, a carrier and a pelletizing bracket. The pelletizing bracket is installed on the frame 01, the carrier is installed on the frame, the lifting cylinder 03 is installed on the pelletizing bracket, and the lifting cylinder 03 is arranged above the pelletizing bracket, the carrier is arranged below the cutter, the carrier and the loading platform 11 cooperate with each other and are used to carry the plastic to be cut, the cutter 08 is installed at the driving end of the lifting cylinder 03, and the cutter 08 is used to cut the plastic; the cutter 08 selects a rectangular cutter; here, the lifting cylinder 03 is arranged on the center line of the pelletizing bracket; the pelletizing bracket includes a fixed frame 04, a movable and a guide rod 06, the fixed frame 04 is installed on the frame 01, the guide rod 06 is installed on the fixed frame 04, and the movable is slidably connected to the guide rod 06, the lifting cylinder 03 is installed on the movable device; 4 guide rods 06 are selected, and the guide rods 06 are reasonably distributed on the 4 corners of the fixed frame 04; the movable device includes a movable frame 05 and a movable cylinder 02, the movable frame 05 is slidably connected to the guide rod 06, the movable cylinder 02 is installed on the frame 01, the driving end of the movable cylinder 02 is connected to the movable frame 05, the lifting cylinder 03 is installed on the movable frame 05, and the movable cylinder 02 is used to drive the movable frame 05 to slide back and forth on the guide rod 06; the movable cylinder 02 is installed on the center line of the frame 01; the movable device also includes two parallel cutter slide rails 07, the cutter slide rails 07 are installed on the movable frame 05, the cutter slide rails 07 are slidably connected with the cutter 08, and the cutter slide rails 07 are vertically arranged with the cutter 08;
[0031] The carrier includes a carrier baffle 09 and a carrier slot 10, wherein the carrier baffle 09 is mounted on the frame, and the carrier slot 10 is arranged on the carrier baffle 09, and the carrier slot 10 is used to place the end of the plastic to be cut; a slope and a step are arranged at the bottom of the carrier slot 10, and the slope and the step are smoothly connected, the step is used to place the end of the plastic to be cut, and the slope is used to slide the cut plastic into the storage container 14;
[0032] The stage 11 is provided with protrusions 12, which are used to stabilize the placement of the limiting plastic; the protrusions 12 are evenly distributed on the stage 11;
[0033] The transmission mechanism 13 includes a plurality of transmission rollers, which are rotatably mounted on the frame 01;
[0034] The bottom of the receiver 14 is provided with a receiving slope, which is used to slide the cut plastic into an external container;
[0035] Among them, the plastic granulator also includes a controller (not shown in the figure), which is installed on the frame 01. The control end of the controller is electrically connected to the control end of the movable cylinder 02 and the control end of the lifting cylinder 03 respectively. The controller is used to control the operation of the movable cylinder 02 and the lifting cylinder 03.
[0036] The specific implementation mode of the utility model is as follows: after the plastic granulator is assembled, the controller is started, and the controller controls the lifting cylinder and the movable cylinder. The produced plastic line is transmitted to the loading platform through the transmission mechanism, and the protrusion on the loading platform will stably separate the plastic line, and then the plastic line continues to be transmitted to the loading groove on the loading baffle plate and is placed on the step of the loading groove. The controller controls the lifting cylinder and drives the cutter to reciprocate and lift on the cutter slide rail. The cutter descends and cuts the plastic line through the gap between the loading platform and the loading baffle plate. The cut plastic particles will enter the bottom slope of the storage device along the slope, and then slide into the external storage box or bag; if plastic particles of different sizes are needed, the movable frame can be driven by the movable cylinder to adjust the cutting position of the cutter on the plastic line, that is, the size of the cut plastic particles, and then the plastic line is cut.
[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A new type of plastic granulator, characterized in that, The plastic granulator comprises: a frame, a granulating mechanism, a loading platform, a transmission mechanism and a receiver. The granulating mechanism, the loading platform, the transmission mechanism and the receiver are installed on the frame. The receiver is arranged below the loading platform and the transmission mechanism. One end of the loading platform is close to the transmission mechanism, and the other end of the loading platform is close to the granulating mechanism. The granulating mechanism is used to cut plastic.
2. A new type of plastic granulator according to claim 1, characterized in that: The pelletizing mechanism includes a lifting cylinder, a cutter, a carrier and a pelletizing bracket, the pelletizing bracket is installed on the frame, the carrier is installed on the frame, the lifting cylinder is installed on the pelletizing bracket, and the lifting cylinder is arranged above the pelletizing bracket, the carrier is arranged below the cutter, the carrier cooperates with the loading platform and is used to carry the plastic to be cut, the cutter is installed at the driving end of the lifting cylinder, and the cutter is used to cut the plastic.
3. A new type of plastic granulator according to claim 2, characterized in that: The pelletizing support comprises a fixed frame, a movable device and a guide rod, wherein the fixed frame is mounted on the frame, the guide rod is mounted on the fixed frame, the movable device is slidably connected to the guide rod, and the lifting cylinder is mounted on the movable device.
4. A new type of plastic granulator according to claim 3, characterized in that: The movable device includes a movable frame and a movable cylinder. The movable frame is slidably connected to the guide rod. The movable cylinder is installed on the frame. The driving end of the movable cylinder is connected to the movable frame. The lifting cylinder is installed on the movable frame. The movable cylinder is used to drive the movable frame to slide back and forth on the guide rod.
5. A new type of plastic granulator according to claim 4, characterized in that: The movable device also includes a cutter slide rail, which is installed on the movable frame and is slidably connected to the cutter.
6. A new type of plastic granulator according to claim 2, characterized in that: The object carrier comprises an object baffle and an object slot, wherein the object baffle is mounted on the frame, and the object slot is arranged on the object baffle, and the object slot is used for placing the plastic end to be cut off.
7. A new type of plastic granulator according to claim 6, characterized in that: The bottom of the loading groove is provided with a slope and a step, the slope and the step are smoothly connected, the step is used to place the end of the plastic to be cut, and the slope is used to slide the cut plastic into the storage container.
8. A novel plastic granulator according to claim 1, characterized in that: The loading platform is provided with a protrusion, and the protrusion is used for stabilizing the placement of the limiting plastic.
9. A novel plastic granulator according to claim 1, characterized in that: The transmission mechanism selects a plurality of transmission rollers, and the transmission rollers are rotatably mounted on the frame.
10. A novel plastic granulator according to claim 1, characterized in that: A storage slope is provided at the bottom of the storage container, and the storage slope is used to slide the cut plastic into an external container.