Rubber vulcanization preheating device

The rubber vulcanization preheating device addresses the inconvenience of tire removal by incorporating a pushing assembly and rotating system for even heating, improving operational efficiency and ease of tire extraction.

CN222245699UActive Publication Date: 2024-12-27QINGDAO QIHANG TYRE CO LTD
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Patent Information

Application Number
CN202421023375.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-13
Publication Date
2024-12-27
Estimated Expiration
2034-05-13

AI Technical Summary

Technical Problem

Existing rubber vulcanization preheating devices are inconvenient for removing preheated tires, as workers need to manually extract them, and the design can hinder efficient operation due to structural limitations.

Method used

A rubber vulcanization preheating device with a pushing assembly and rotating assembly that facilitates tire removal by using electric push rods and a motor-driven rotating system to evenly heat tires, ensuring easy extraction and uniform heating.

Benefits of technology

The device allows for efficient tire removal and uniform heating, enhancing work efficiency by automating the tire extraction process and ensuring even heat distribution during preheating.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of tire processing, and discloses a rubber vulcanization preheating device which comprises a box body, a preheating assembly is installed at the top of the box body, moving strips are installed at the bottom of the inner wall of the box body at equal intervals, box doors are rotationally connected to the two sides of the front face of the box body through installation shafts, and a bottom plate is installed at the bottom of the box body. Two electric push rods are installed in the bottom plate, one end of each electric push rod is connected with the bottom of the box door through a connecting base, the outer side of the bottom of a mounting shaft is sleeved with a chain wheel A, a mounting box is installed on the back face of the box body, and a pushing assembly is installed in the mounting box. By arranging the pushing assembly and the rubber tire preheating rotating assembly, two electric push rods are started to push open a box door after preheating work of a rubber tire is completed, a rotating disc drives a protection box to move outwards, the protection box drives a containing disc and the rubber tire to move outwards together, and the rubber tire can be taken out conveniently; and the working efficiency of vulcanization preheating of the rubber tire is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of tire processing, in particular to a rubber vulcanization preheating device. Background Art

[0002] Tire vulcanization refers to the vulcanization of the outer tire, which is carried out by model pressurization. Through vulcanization, the linear polymer in the plastic rubber undergoes a cross-linking reaction to generate a network of polymer materials, which appears to be solidified on a macro scale and becomes a highly elastic rubber with practical value. In the existing production process, the tire blank needs to be preheated before being transported to the vulcanizer, and then transported to the side of the vulcanizer before vulcanization, and vulcanized in the vulcanizer.

[0003] A rubber vulcanization preheating device is disclosed in a Chinese utility model patent with a publication number of CN217729400U. By setting a rotating disk structure, the problem of uneven heating of the tire during use of the preheating device of the patent cited in the background technology is solved. A plurality of electric heating tubes are inserted on both sides of the inner cavity, and a motor mechanism is installed at the bottom of the rotating disk. When the tire is preheated, the rotating disk is driven by the motor to rotate at a uniform speed, so that the outside of the tire can be fully preheated to avoid the situation of concentrated heat accumulation in a certain part. The overall structure is simple and practical.

[0004] With respect to the above-mentioned related technologies, the inventors believe that the following defects exist: after preheating the rubber tire, the device is not convenient enough to take out the preheated tire, and workers need to reach into the box to take out the tire. At the same time, when the tire is taken out, the limit rod and the column may affect the removal of the tire, which is very inconvenient and easily affects the overall work efficiency of rubber vulcanization. Utility Model Content

[0005] In order to solve the above-mentioned technical problems, the utility model provides a rubber vulcanization preheating device.

[0006] The utility model is implemented by the following technical scheme: a rubber vulcanization preheating device, comprising a box body, a preheating component is installed on the top of the box body, moving bars are installed at equal intervals on the bottom of the inner wall of the box body, both sides of the front side of the box body are rotatably connected with box doors through mounting shafts, a bottom plate is installed at the bottom of the box body, two electric push rods are installed inside the bottom plate, and one end of the electric push rod is connected to the bottom of the box door through a connecting seat, a sprocket A is sleeved on the outer side of the bottom of the mounting shaft, an installation box is installed on the back of the box body, a pushing component is installed in the installation box, and a rubber tire preheating rotating component is installed inside the box body.

[0007] The rubber tire preheating rotating assembly includes two sets of placement plates, the axis of the placement plates is fixedly connected with a rotating shaft, the bottom end of one of the rotating shafts is fixedly connected with a motor, the two rotating shafts are connected by a synchronous belt A, and a protection box is installed on the outside of the motor, and limiting tracks compatible with the moving strip are installed at equal intervals on the bottom of the protection box.

[0008] The pushing assembly includes a turntable, one side of the top of the turntable is rotatably connected to a connecting piece, one end of the connecting piece is fixedly connected to the back of the protection box, a sprocket B is sleeved on the outer side of the middle shaft of the turntable, and the sprocket B is connected to the sprocket A through a chain.

[0009] As a further improvement of the above scheme, the base plate is a hollow plate, and the top and bottom of the electric push rod are rotatably connected to the top and bottom of the inner wall of the base plate through support rods respectively. The hollow plate is convenient for installing the electric push rod, and the support rod ensures the normal operation of the electric push rod.

[0010] As a further improvement of the above scheme, the connecting seat includes a connecting block, one side of the connecting block is fixedly connected to two mounting plates, one end of the electric push rod is rotatably connected between the two mounting plates through two straight rods, and the connecting seat facilitates the movement and rotation of the electric push rod to ensure the normal operation of the electric push rod.

[0011] As a further improvement of the above scheme, the connecting member includes a connecting plate, one end of the connecting plate is connected to the top of the turntable through a rotating rod, the other end of the connecting plate is connected to the movable plate through a pin shaft, one end of the movable plate is fixedly connected to the back of the protection box, and the rotating rod is connected to the turntable to facilitate the control of the movable plate to move, and the movable plate is used to drive the protection box to move.

[0012] As a further improvement of the above scheme, a partition is installed inside the box, and the partition is located between the placement disk and the protection box. A linear groove for the movement of two rotating shafts is opened on the surface of the partition. The partition is used to separate the placement disk box and the protection box, and the linear groove facilitates the movement of the rotating shaft.

[0013] As a further improvement of the above scheme, the preheating assembly includes two heating devices, and heating pipes are evenly spaced on both sides of the heating devices. The heating pipes are arranged on both sides of the placement plate to provide heat for preheating the rubber tire on the placement plate.

[0014] As a further improvement of the above scheme, the box door is a double-opening door, and the surface of the mounting shaft is rotatably connected to two mounting sleeves, one side of the mounting sleeve is fixedly connected to the box body, and the mounting shaft is fixedly connected to the box door. The mounting sleeve is used to install the mounting shaft to ensure that the mounting shaft can drive the box door to rotate.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] 1. The utility model sets a pushing assembly and a rubber tire preheating rotating assembly. After the rubber tire completes the preheating work, two electric push rods are started to push open the box door, so that the turntable drives the protection box to move outward, and the protection box moves outward with the placement plate and the rubber tire, which facilitates the removal of the rubber tire and improves the work efficiency of the rubber tire vulcanization preheating.

[0017] 2. The utility model sets a rubber tire preheating rotating assembly, places the tires on a placement plate, and the motor drives two rotating shafts to rotate through a synchronous belt, so that the tires on the two groups of placement plates rotate, so that the heating tubes heat the surface of the rubber tires evenly, avoiding the situation where heat is concentrated in a certain part, and ensuring that the rubber tires can be heated evenly when preheating. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the back structure of the utility model;

[0020] Figure 3 This is a schematic diagram of the structure of the rotating shaft, the protection box and the placement plate of the utility model;

[0021] Figure 4 This is a structural schematic diagram of the connecting piece, the rotating disk and the door of the utility model;

[0022] Figure 5 It is a structural schematic diagram of the box body, preheating assembly and moving strip of the utility model.

[0023] Description of main symbols:

[0024] 1. Box body; 2. Bottom plate; 3. Box door; 4. Mounting shaft; 5. Preheating assembly; 6. Placement plate; 7. Motor; 8. Protection box; 9. Moving bar; 10. Electric push rod; 11. Connecting seat; 12. Limiting track; 13. Turntable; 14. Connecting piece; 15. Sprocket A; 16. Sprocket B; 17. Rotating shaft; 18. Partition. DETAILED DESCRIPTION

[0025] The present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment.

[0026] Example:

[0027] Please combine Figure 1-5A rubber vulcanization preheating device of the present embodiment includes a box body 1, a preheating assembly 5 is installed on the top of the box body 1, and moving bars 9 are installed at equal intervals on the bottom of the inner wall of the box body 1. Both sides of the front of the box body 1 are rotatably connected with a box door 3 through a mounting shaft 4. The box door 3 is a double-opening door. Two mounting sleeves are rotatably connected to the surface of the mounting shaft 4. One side of the mounting sleeve is fixedly connected to the box body 1. The mounting shaft 4 is fixedly connected to the box door 3. The mounting sleeve is used to install the mounting shaft 4 to ensure that the mounting shaft 4 can drive the box door 3 to rotate. A bottom plate 2 is installed at the bottom of the box body 1. Two electric push rods 10 are installed inside the bottom plate 2. The model of the electric push rod 10 is DT30040-Ⅰ. The bottom plate 2 is a hollow plate. The top and bottom of the electric push rod 10 The parts are rotatably connected to the top and bottom of the inner wall of the base plate 2 respectively through support rods. The hollow plate is convenient for installing the electric push rod 10. The support rod ensures the normal operation of the electric push rod 10, and one end of the electric push rod 10 is connected to the bottom of the box door 3 through a connecting seat 11. The connecting seat 11 includes a connecting block, and one side of the connecting block is fixedly connected to two mounting plates. One end of the electric push rod 10 is rotatably connected between the two mounting plates through two straight rods. The connecting seat 11 facilitates the movement and rotation of the electric push rod 10 to ensure the normal operation of the electric push rod 10. A sprocket A15 is sleeved on the outer side of the bottom of the mounting shaft 4, and an installation box is installed on the back of the box body 1. A pushing assembly is installed in the installation box, and a rubber tire preheating rotation assembly is installed inside the box body 1.

[0028] The rubber tire preheating rotating assembly is used to uniformly preheat the rubber tire. The rubber tire preheating rotating assembly includes two groups of placement plates 6. The preheating assembly 5 includes two heating devices. The structure and function of the heating device are consistent with those in CN217729400U. Heating pipes are evenly spaced and connected to both sides of the heating device. The heating pipes are arranged on both sides of the placement plate 6 to provide heat for the preheating work of the rubber tire on the placement plate 6. A rotating shaft 17 is fixedly connected to the axis of the placement plate 6, and a motor 7 is fixedly connected to the bottom end of one of the rotating shafts 17. The two rotating shafts 17 are connected by a synchronous belt A, and a protective box 8 is installed on the outer side of the motor 7. A partition 18 is installed inside the box 1, and the partition 18 is located between the placement plate 6 and the protection box 8. A linear groove for the movement of two rotating shafts 17 is opened on the surface of the partition 18. The partition 18 is used to separate the placement plate 6 and the protection box 8. The linear groove facilitates the movement of the rotating shaft 17. An isolation plate is installed between the two groups of placement plates 6. The heating tubes located between the two groups of placement plates 6 are installed on the isolation plate. The heating tubes located on both sides of the two groups of placement plates 6 are installed on the inner wall of the box 1. The top and bottom of the isolation plate are respectively installed on the top of the inner wall of the box 1 and the top of the partition 18. The bottom of the protection box 8 is evenly installed with limit rails 12 compatible with the moving bar 9.

[0029] The pushing assembly includes a turntable 13, one side of the top of the turntable 13 is rotatably connected to a connecting member 14, one end of the connecting member 14 is fixedly connected to the back of the protection box 8, the connecting member 14 includes a connecting plate, one end of the connecting plate is connected to the top of the turntable 13 through a rotating rod, the other end of the connecting plate is connected to a moving plate through a pin shaft, one end of the moving plate is fixedly connected to the back of the protection box 8, the rotating rod is connected to the turntable 13 to facilitate the control of the moving plate to move, the moving plate is used to drive the protection box 8 to move, the outer side of the intermediate shaft of the turntable 13 is sleeved with a sprocket B16, and the sprocket B16 is connected to the sprocket A15 through a chain.

[0030] The implementation principle of a rubber vulcanization preheating device in the embodiment of the present application is as follows: placing the rubber tire to be preheated on the placement plate 6, starting the electric push rod 10 to close the box door 3, and then starting the motor 7. The motor 7 drives the two placement plates 6 to rotate, so that the rubber tire rotates together with the placement plates 6, and starts the two heating devices. The heating devices provide heat to the heating tubes to heat the rubber tires. The rubber tires are heated during rotation, so that the rubber tires are heated more evenly, avoiding the situation where heat is concentrated in a certain part, and ensuring that the rubber tires can be evenly heated when they are preheated.

[0031] After the rubber tire is preheated, the electric push rod 10 is started, and the electric push rod 10 pushes the box door 3 to both sides through the connecting seat 11. In the process of opening the box door 3 outward, the installation shaft 4 on the box door 3 rotates, so that the sprocket A15 on the installation shaft 4 rotates, and the sprocket A15 then drives the sprocket B16 to rotate through the chain, so that the turntable 13 drives the connecting piece 14 to rotate, so that the connecting piece 14 pushes the protection box 8 to move outward. Under the action of the limiting track 12 and the moving bar 9, the protection box 8 drives the placement plate 6 to move outward, so that the placement plate 6 moves outward with the rubber tire, which facilitates the removal of the rubber tire and improves the work efficiency of the vulcanization preheating of the rubber tire.

[0032] The above-mentioned implementation modes are only preferred implementation modes of the present invention, and cannot be used to limit the protection scope of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.

Claims

1. A rubber vulcanization preheating device, characterized in that: The invention comprises a box body (1), a preheating assembly (5) is installed on the top of the box body (1), moving bars (9) are installed at equal intervals on the bottom of the inner wall of the box body (1), both sides of the front side of the box body (1) are rotatably connected to a box door (3) via a mounting shaft (4), a bottom plate (2) is installed at the bottom of the box body (1), two electric push rods (10) are installed inside the bottom plate (2), and one end of the electric push rod (10) is connected to the bottom of the box door (3) via a connecting seat (11), a sprocket A (15) is sleeved on the outer side of the bottom of the mounting shaft (4), a mounting box is installed on the back side of the box body (1), a pushing assembly is installed in the mounting box, and a rubber tire preheating rotating assembly is installed inside the box body (1); The rubber tire preheating rotating assembly comprises two sets of placement plates (6), the axis of the placement plates (6) is fixedly connected to a rotating shaft (17), the bottom end of one of the rotating shafts (17) is fixedly connected to a motor (7), the two rotating shafts (17) are connected by a synchronous belt A, and a protection box (8) is installed on the outside of the motor (7), and limiting tracks (12) adapted to the moving bar (9) are installed at equal intervals on the bottom of the protection box (8); The pushing assembly comprises a rotating disk (13), one side of the top of the rotating disk (13) is rotatably connected to a connecting piece (14), one end of the connecting piece (14) is fixedly connected to the back of the protection box (8), and a sprocket B (16) is sleeved on the outer side of the intermediate shaft of the rotating disk (13), and the sprocket B (16) is transmission-connected to the sprocket A (15) through a chain.

2. A rubber vulcanization preheating device as claimed in claim 1, characterized in that: The bottom plate (2) is a hollow plate, and the top and bottom of the electric push rod (10) are rotatably connected to the top and bottom of the inner wall of the bottom plate (2) respectively through support rods.

3. A rubber vulcanization preheating device as claimed in claim 1, characterized in that: The connecting seat (11) comprises a connecting block, one side of which is fixedly connected to two mounting plates, and one end of the electric push rod (10) is rotatably connected between the two mounting plates via two straight rods.

4. A rubber vulcanization preheating device as claimed in claim 1, characterized in that: The connecting member (14) comprises a connecting plate, one end of which is connected to the top of the turntable (13) via a rotating rod, the other end of which is connected to a movable plate via a pin, and one end of which is fixedly connected to the back of the protection box (8).

5. A rubber vulcanization preheating device as claimed in claim 1, characterized in that: A partition (18) is installed inside the box (1), and the partition (18) is located between the placement plate (6) and the protection box (8). A linear groove for the movement of two rotating shafts (17) is opened on the surface of the partition (18).

6. A rubber vulcanization preheating device as claimed in claim 1, characterized in that: The preheating assembly (5) comprises two heating devices, both sides of which are connected with heating pipes at equal intervals, and the heating pipes are arranged on both sides of the placement plate (6).

7. A rubber vulcanization preheating device as claimed in claim 1, characterized in that: The box door (3) is a double-opening door, and the surface of the mounting shaft (4) is rotatably connected to two mounting sleeves, one side of the mounting sleeve is fixedly connected to the box body (1), and the mounting shaft (4) is fixedly connected to the box door (3).