Novel anti-tear tarpaulin attaching device
The design of soft bristle brushes and scraper brushes driven by the servo motor drive gear, combined with the use of air supply ducts and suction fans, solves the problem of poor cleaning effect of traditional soft bristle brushes, and realizes real-time cleaning and production efficiency of soft bristle brushes. promote.
Patent Information
- Application Number
- CN202420972454.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-08
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-08
AI Technical Summary
The cleaning effect of traditional soft bristles decreases during the tarpaulin bonding process, resulting in a decrease in production efficiency and requires shutdown to clean up, affecting work efficiency.
A bonding device including servo motor, driving gear, driven gear, soft brush, shave brush, air supply duct, collection frame, collection box and suction fan is designed to realize the real-time cleaning of soft brushes and through servo The motor drives the soft brush and shave brush to clean the dust, and collect the dust using the air supply duct and suction fan.
Real-time cleaning of soft brushes is achieved, cleaning effect and work efficiency is improved, manual shutdown is avoided, and production efficiency is ensured.
Smart Images

Figure CN222246156U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tarpaulins, in particular to a laminating device for novel tear-resistant tarpaulins. Background Art
[0002] Tarpaulin (or waterproof cloth) is a high-strength, good toughness and soft waterproof material, often used as canvas (canvas), polyester with polyurethane coating or made into polyethylene plastic. Polyethylene has the function of tear resistance, so the tarpaulin produced from it also has the same function. Tarpaulin usually has strong grommets at the corners or edges to facilitate rope binding, hanging or covering.
[0003] Usually, during the production process of tarpaulin, it is usually necessary to laminate and bond it. Before bonding, the bonding surface is usually cleaned. However, the traditional cleaning method is to use a soft brush for cleaning. After a long period of cleaning, a lot of dust will accumulate on the surface of the soft brush, resulting in a decrease in the cleaning effect. At this time, workers need to stop the machine for cleaning, which further reduces production efficiency. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides a novel tear-resistant tarpaulin fitting device to solve the problems mentioned in the above background technology, namely, the inability to clean the cleaning soft brush, resulting in reduced cleaning effect and reduced production efficiency due to shutdown for cleaning.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a new type of tear-resistant tarpaulin fitting device, comprising a workbench, a mounting frame is fixedly installed on the upper surface of the workbench, a driving gear is movably installed inside the mounting frame, a driven gear is meshingly connected to the outer surface of the driving gear, a groove is provided on the lower surface of the mounting frame, a soft brush is movably installed on the inner wall of the groove, a scraping brush is movably installed on the inner wall of the groove, an air supply duct is connected to the outside of the left and right surfaces of the mounting frame, a collection frame is fixedly installed on the lower surface of the workbench, a collection box is movably installed on the inner wall of the collection frame, and a suction fan is fixedly installed on the lower surface of the workbench.
[0006] Preferably, a support plate is fixedly installed on the upper surface of the workbench, two cooling rollers are movably installed on the adjacent surfaces of the support plate, a water tank is fixedly installed on the lower surface of the workbench, a pumper is fixedly connected to the front surface of the water tank, a water supply pipe is fixedly connected to the front surface of the pumper, a return pipe is fixedly connected to the rear surface of the water tank, and a refrigerator is fixedly installed on the right surface of the water tank.
[0007] Preferably, the workbench is provided with a tarpaulin winding roller, a laminating winding roller, a hot pressing structure and a winding structure in sequence from left to right.
[0008] Preferably, the front surface of the driving gear is fixedly connected to the output end of the servo motor, the rear surface of the driving gear is fixedly connected to the front end of the soft brush, the rear surface of the driven gear is fixedly connected to the front end of the hanging brush, the air supply pipe and the interior of the groove are interconnected, the air supply pipe and the interior of the collecting frame are interconnected, the interior of the suction fan and the interior of the collecting frame are interconnected, the interior of the groove is interconnected with the suction fan through the air supply pipe and the collecting frame, the surface of the soft brush is interlaced and fitted with the surface of the scraping brush, and the scraping brush is made of a hard material and is relatively loosely dispersed.
[0009] Preferably, the interiors of the two cooling rollers are hollowed out, the interior of the water supply pipe is interconnected with the interior of the water tank through a pump, and the interior of the water tank is interconnected with the interior of the cooling roller through a water supply pipe and a return pipe.
[0010] Compared with the prior art, the beneficial effects of the utility model are:
[0011] 1. The new tear-resistant tarpaulin fitting device achieves the effect of real-time cleaning of the soft brush through the coordinated arrangement of a servo motor, a driving gear, a driven gear, a soft brush, a scraping brush, an air supply pipe, a collection frame, a collection box, and a suction fan. There is no need to manually stop the machine to clean the soft brush, which saves time, improves work efficiency, and ensures the cleaning effect.
[0012] 2. The new tear-resistant tarpaulin laminating device achieves the effect of rapid and efficient cooling of the tarpaulin through the coordinated arrangement of a support plate, a cooling roller, a water tank, a pump, a water supply pipe, a water return pipe, and a refrigerator. The use of circulating cooling water can ensure its cooling effect while saving water resources. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model from the front perspective;
[0014] Figure 2 This is a schematic diagram of the cross-sectional three-dimensional structure of the mounting frame of the utility model;
[0015] Figure 3 This is a schematic diagram of the three-dimensional structure of the utility model from a rear perspective;
[0016] Figure 4 It is a schematic diagram of the three-dimensional structure of the utility model from the right perspective.
[0017] In the figure: 1. workbench; 2. mounting frame; 3. servo motor; 4. driving gear; 5. driven gear; 6. soft brush; 7. scraping brush; 8. air supply pipe; 9. collecting frame; 10. collecting box; 11. suction fan; 12. support plate; 13. cooling roller; 14. water tank; 15. pump; 16. water supply pipe; 17. water return pipe; 18. refrigerator; 19. tarpaulin winding roller; 20. laminating winding roller; 21. hot pressing structure; 22. winding structure. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0019] Embodiment 1:
[0020] Please refer to Figure 1-4 A new type of tear-resistant tarpaulin bonding device includes a workbench 1, a mounting frame 2 is fixedly installed on the upper surface of the workbench 1, a driving gear 4 is movably installed inside the mounting frame 2, a driven gear 5 is meshingly connected to the outer surface of the driving gear 4, a groove is provided on the lower surface of the mounting frame 2, a soft brush 6 is movably installed on the inner wall of the groove, a scraping brush 7 is movably installed on the inner wall of the groove, an air supply pipe 8 is externally connected to the left and right surfaces of the mounting frame 2, a collecting frame 9 is fixedly installed on the lower surface of the workbench 1, a collecting box 10 is movably installed on the inner wall of the collecting frame 9, and a suction fan 11 is fixedly installed on the lower surface of the workbench 1.
[0021] Specifically: the fitting surface of the tarpaulin is cleaned by the soft brush 6, the soft brush 6 is cleaned by the scraping brush 7, and the cleaned dust is collected by the suction fan 11, the collection frame 9 and the air supply pipe 8.
[0022] In this embodiment, the workbench 1 is provided with a tarpaulin winding roller 19 , a film-covering winding roller 20 , a hot pressing structure 21 and a winding structure 22 in sequence from left to right.
[0023] Specifically: when the equipment is laminating, the tarpaulin winding roller 19 and the coating winding roller 20 will provide raw materials. After the cleaning is completed, the tarpaulin and the coating enter the middle of the hot pressing mechanism together, and are laminated to the coating by hot pressing. After the lamination is completed, the tarpaulin is cooled and then retracted into the winding structure 22 for finishing.
[0024] In this embodiment: the front surface of the driving gear 4 is fixedly connected to the output end of the servo motor 3, the rear surface of the driving gear 4 is fixedly connected to the front end of the soft brush 6, the rear surface of the driven gear 5 is fixedly connected to the front end of the scraping brush 7, the air supply pipe 8 and the interior of the groove are interconnected, the air supply pipe 8 and the interior of the collecting frame 9 are interconnected, the interior of the suction fan 11 and the interior of the collecting frame 9 are interconnected, the interior of the groove is interconnected with the suction fan 11 through the air supply pipe 8 and the collecting frame 9, the surface of the soft brush 6 and the surface of the scraping brush 7 are interlaced and fitted, and the scraping brush 7 is made of a hard material and is relatively loosely dispersed.
[0025] Specifically: the brush of the scraping brush 7 is inserted between the soft brushes 6, so that it can clean the soft brush 6 more thoroughly and ensure the cleaning effect. The air suction port of the air supply pipe 8 is located between the soft brush 6 and the scraping brush 7, so that it is more convenient to inhale dust. The scraper brush is made of hard material and is relatively loosely dispersed. On the one hand, it is to ensure that it can clean the dust inside the soft brush 6, and on the other hand, it is to prevent dust from adhering to the surface of the hanging brush.
[0026] Working principle: During the use of the utility model, the machine is turned on and the servo motor 3 is started. When the tarpaulin reel 19 releases the tarpaulin, the tarpaulin moves forward and passes under the mounting frame 2. The servo motor 3 drives the gear to rotate. When the driving gear 4 rotates, it drives the soft brush 6 fixedly connected to its left surface to rotate. The soft brush 6 rotates to clean the surface of the tarpaulin. When the driving gear 4 rotates, it also drives the driven gear 5 meshing on its outer surface to rotate. When the driven gear 5 rotates, it drives the scraping brush 7 to rotate, thereby cleaning the dust adhering to the inside of the soft brush 6. When the servo motor 3 is started, At the same time, the suction fan 11 is started synchronously, and the suction force generated by the suction fan 11 finally reaches the inside of the groove through the outer collecting frame 9 and the air supply pipe 8, so as to absorb the cleaned dust, and the wind sucked into the air supply pipe 8 carries the dust to the inside of the collecting frame 9, and is filtered inside the collecting frame 9 to the inside of the collecting box 10, and the clean wind is discharged to the outside through the suction fan 11. Compared with the related art, the new tear-resistant tarpaulin fitting device provided by the utility model has the following beneficial effects: the design can achieve the effect of real-time cleaning of the soft brush 6, without the need for manual shutdown to clean the soft brush 6, saving time, improving work efficiency, and ensuring the cleaning effect.
[0027] Embodiment 2:
[0028] Please refer to Figure 1-4A support plate 12 is fixedly installed on the upper surface of the workbench 1, and two cooling rollers 13 are movably installed on the adjacent surfaces of the support plate 12. A water tank 14 is fixedly installed on the lower surface of the workbench 1, a pumper 15 is fixedly connected to the front surface of the water tank 14, a water supply pipe 16 is fixedly connected to the front surface of the pumper 15, a return pipe 17 is fixedly connected to the rear surface of the water tank 14, and a refrigerator 18 is fixedly installed on the right surface of the water tank 14.
[0029] Specifically: The surface of the tarpaulin is cooled by circulating cooling water, thereby ensuring its cooling effect and saving water resources.
[0030] In this embodiment: the two cooling rollers 13 are hollowed out inside, the inside of the water supply pipe 16 is interconnected with the inside of the water tank 14 through the pump 15, and the inside of the water tank 14 is interconnected with the inside of the cooling roller 13 through the water supply pipe 16 and the return pipe 17 respectively.
[0031] Specifically: the interior of the cooling roller 13 is filled with water.
[0032] Working principle: when the tarpaulin after hot pressing passes through the cooling roller 13, the interior of the cooling roller 13 is filled with water, thereby re-squeezing and quickly cooling the tarpaulin. When it cools the tarpaulin, the pump 15 is started in real time, and the cooling water at the bottom of the water tank 14 is extracted and sent to the interior of the cooling roller 13 through the water supply pipe 16. The water flow that has just entered the cooling roller 13 will squeeze the water inside the cooling roller 13. The water inside the cooling roller 13 moves toward the return pipe 17 after being squeezed, and finally flows into the upper part of the water tank 14 through the return pipe 17. After the refrigerator 18 cools the internal water, it enters the interior of the cooling roller 13 again through the water supply pipe 16, thereby completing the circulation cooling. Compared with the related art, the new tear-resistant tarpaulin fitting device provided by the utility model has the following beneficial effects: the design can achieve the effect of fast and efficient cooling of the tarpaulin, and the use of circulating cooling water can ensure its cooling effect while saving water resources.
[0033] The tarpaulin winding roller 19, the film winding roller 20, the hot pressing structure 21 and the winding structure 22 are existing structures, and the control circuit can be realized by simple programming by technicians in this field. It belongs to the common knowledge in this field. They are only used without modification, so the control method and circuit connection are not described in detail.
[0034] The above-mentioned equipment is used in different ways for each device. It is selected and used according to actual conditions, and various parameters are referred to, in accordance with the functions of the equipment used and the effects achieved.
[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A novel tear-resistant tarpaulin laminating device, comprising a workbench (1), characterized in that: A mounting frame (2) is fixedly mounted on the upper surface of the workbench (1), a driving gear (4) is movably mounted inside the mounting frame (2), a driven gear (5) is meshedly connected to the outer surface of the driving gear (4), a groove is provided on the lower surface of the mounting frame (2), a soft brush (6) is movably mounted on the inner wall of the groove, a scraping brush (7) is movably mounted on the inner wall of the groove, an air supply pipe (8) is externally connected to the left and right surfaces of the mounting frame (2), a collection frame (9) is fixedly mounted on the lower surface of the workbench (1), a collection box (10) is movably mounted on the inner wall of the collection frame (9), and a suction fan (11) is fixedly mounted on the lower surface of the workbench (1).
2. The new tear-resistant tarpaulin laminating device according to claim 1 is characterized in that: A support plate (12) is fixedly mounted on the upper surface of the workbench (1), two cooling rollers (13) are movably mounted on adjacent surfaces of the support plate (12), a water tank (14) is fixedly mounted on the lower surface of the workbench (1), a pumper (15) is fixedly connected to the front surface of the water tank (14), a water supply pipe (16) is fixedly connected to the front surface of the pumper (15), a return pipe (17) is fixedly connected to the rear surface of the water tank (14), and a refrigerator (18) is fixedly mounted on the right surface of the water tank (14).
3. The new tear-resistant tarpaulin laminating device according to claim 1 is characterized in that: The workbench (1) is provided with a tarpaulin winding roller (19), a film coating winding roller (20), a hot pressing structure (21) and a winding structure (22) in sequence from left to right.
4. The new tear-resistant tarpaulin laminating device according to claim 1 is characterized in that: The front surface of the driving gear (4) is fixedly connected to the output end of the servo motor (3), the rear surface of the driving gear (4) is fixedly connected to the front end of the soft brush (6), the rear surface of the driven gear (5) is fixedly connected to the front end of the hanging brush, the air supply pipe (8) and the interior of the groove are interconnected, the air supply pipe (8) and the interior of the collection frame (9) are interconnected, the interior of the suction fan (11) and the interior of the collection frame (9) are interconnected, the interior of the groove is interconnected with the suction fan (11) through the air supply pipe (8) and the collection frame (9), the surface of the soft brush (6) is interlaced and fitted with the surface of the scraping brush (7), and the scraping brush (7) is made of a hard material and is relatively loosely dispersed.
5. The new tear-resistant tarpaulin laminating device according to claim 2 is characterized in that: The interiors of the two cooling rollers (13) are hollowed out, the interior of the water supply pipe (16) is interconnected with the interior of the water tank (14) through the pump (15), and the interior of the water tank (14) is interconnected with the interior of the cooling roller (13) through the water supply pipe (16) and the return pipe (17).
