Fly ash chelate compression and volume reduction device

Abstract

The utility model relates to the technical field of fly ash chelates, and discloses a fly ash chelate compression and volume reduction device which comprises a base, and a compression box is fixedly mounted in the upper side of the base; the feeding mechanism is arranged above the compression box and is used for feeding materials into the compression box in an equivalent manner; and the compression mechanism is arranged in the base. According to the fly ash chelate compression and volume reduction device, the first motor drives the first rotating shaft to rotate, the first rotating shaft drives the round block to rotate, the round block drives the gear to rotate at equal intervals through the tooth block, and therefore the roller is driven to rotate, and the roller drives the material distribution plate to rotate at equal intervals. According to the fly ash chelate compression and volume reduction device, the gears are driven by the gear blocks to rotate at equal intervals, so that the distances of rotation of the material distribution plate each time are the same, the number of the fly ash chelates compressed each time is the same, and the working efficiency of the fly ash chelate compression and volume reduction device is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of fly ash chelates, and more specifically to a fly ash chelate compression and volume reduction device. Background Art

[0002] Fly ash is a solid waste generated during coal-fired power generation, mainly composed of silicon oxide, aluminum oxide, calcium oxide, etc. Traditionally, fly ash is regarded as a waste and has caused serious pollution to the environment. However, through the fly ash chelation process, fly ash can be converted into useful materials to achieve resource utilization while reducing environmental pollution. The basic principle of the fly ash chelation process is to react fly ash with an appropriate chelating agent to form a stable chelate. The current mainstream process for fly ash is to package it in ton bags after chelation and stabilization in the factory. After passing the maintenance test, it is then transported to the landfill by a transport vehicle for landfill treatment. Before packaging, it is usually necessary to use a fly ash chelate compression and volume reduction device to compress it.

[0003] The existing fly ash chelate compression and volume reduction device has the following shortcomings: when feeding, the existing fly ash chelate compression and volume reduction device has adhesion between the fly ash chelates. When the fly ash chelates are piled up together, under the action of gravity, the amount of fly ash chelates compressed each time may be inconsistent, resulting in inconsistent compressed sizes, which is not conducive to subsequent packaging. Therefore, a new type of fly ash chelate compression and volume reduction device is needed. Utility Model Content

[0004] In order to overcome the deficiencies of the prior art, the utility model provides a fly ash chelate compression and volume reduction device, which has the advantage of equal amount of feeding.

[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a fly ash chelate compression and volume reduction device, comprising:

[0006] A base, wherein a compression box is fixedly installed inside the upper side of the base;

[0007] A feeding mechanism, which is arranged above the compression box and is used to feed materials into the compression box in equal amounts;

[0008] A compression mechanism, which is disposed inside the base and is used to compress the fly ash chelate inside the compression box;

[0009] Wherein, the feeding mechanism includes a feeding pipe, the feeding pipe is fixedly connected to the top of the compression box, a dividing cylinder is fixedly installed above the feeding pipe, a roller is fixedly installed inside the dividing cylinder, and a dividing plate is evenly fixedly installed on the outside of the roller.

[0010] As a preferred technical solution of the utility model, the compression mechanism includes a spiral shaft, which is fixedly connected to the inside of the base, and vertical blocks are threadedly sleeved at both ends of the spiral shaft. A compression shaft is fixedly installed on the inner side of the vertical block, and the compression shaft extends to the inside of both sides of the compression box. A compression plate is fixedly installed on the other end of the compression shaft.

[0011] As a preferred technical solution of the utility model, a gear is fixedly installed on the rear side of the roller, and the gear is rotatably connected to the rear side of the material dividing cylinder. A round block located above the gear is fixedly installed on the rear side of the material dividing cylinder, and a tooth block is fixedly installed on the outer side of the round block, and the tooth block is meshed with the gear.

[0012] As a preferred technical solution of the utility model, a second rotating shaft is fixedly installed on the rear side of the round block, a first rotating shaft is fixedly installed on the rear side of the base, the first rotating shaft and the second rotating shaft are connected through a crawler drive, and a first motor is fixedly installed on the rear side of the first rotating shaft.

[0013] As a preferred technical solution of the present utility model, a second motor is fixedly installed on the left side of the spiral shaft, and the second motor is fixedly connected to the left side of the base.

[0014] As a preferred technical solution of the utility model, a feed pipe is fixedly installed above the material distribution cylinder, and the feed pipe is in the shape of a hopper.

[0015] As a preferred technical solution of the utility model, springs are elastically installed between the two ends of the compression box and the inner sides of the vertical blocks, and the springs are movably connected to the outer side of the compression shaft.

[0016] As a preferred technical solution of the utility model, a feeding port is provided on the front side of the compression box, baffles are movably installed on both sides of the feeding port, a limiting groove is provided above the feeding port, a limiting block is fixedly installed on the upper side of the baffle, the limiting block is movably connected to the inside of the limiting groove, and a handle is fixedly installed on the front side of the inner end of the baffle.

[0017] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0018] 1. The utility model drives the first rotating shaft to rotate through the first motor, the first rotating shaft drives the round block to rotate, the round block drives the gear to rotate at equal intervals through the tooth block, thereby driving the roller to rotate, and the roller drives the dividing plate to rotate at equal intervals. Compared with the traditional fly ash chelate compression and volume reduction device, the fly ash chelate compression and volume reduction device drives the gear to rotate at equal intervals through the tooth block, so that the dividing plate rotates the same distance each time, and the number of fly ash chelates compressed each time is the same, thereby improving the working efficiency of the fly ash chelate compression and volume reduction device.

[0019] 2. The utility model drives the vertical block to shrink inwards through the rotation of the spiral shaft, and the vertical block drives the compression plate to shrink inwards inside the compression box through the compression shaft, thereby compressing the fly ash chelate inside the compression box. Compared with the traditional fly ash chelate compression and volume reduction device, the fly ash chelate compression and volume reduction device drives the compression plate to shrink inwards by the vertical block to compress the fly ash chelate inside the compression box, which can effectively prevent uneven compression caused by uneven material feeding, thereby improving the practicability of the fly ash chelate compression and volume reduction device. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the structure of the utility model;

[0021] Figure 2 It is a schematic diagram of a transverse section of the utility model;

[0022] Figure 3 It is a vertical cross-sectional schematic diagram of the utility model;

[0023] Figure 4 It is a rear view schematic diagram of the utility model;

[0024] Figure 5 It is a schematic cross-sectional view of the compression box of the utility model.

[0025] In the figure: 1. base; 2. compression box; 3. feeding pipe; 4. dividing cylinder; 5. feeding pipe; 6. first motor; 7. first rotating shaft; 8. second rotating shaft; 9. crawler; 10. round block; 11. tooth block; 12. gear; 13. roller; 14. dividing plate; 15. second motor; 16. screw shaft; 17. vertical block; 18. compression shaft; 19. compression plate; 20. spring; 21. limit groove; 22. baffle; 23. limit block; 24. handle; 25. material taking port. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] like Figures 1 to 5 As shown, the utility model provides a fly ash chelate compression and volume reduction device, comprising:

[0028] A base 1, a compression box 2 is fixedly installed inside the upper side of the base 1;

[0029] A feeding mechanism, which is arranged above the compression box 2 and is used to feed materials into the compression box 2 in equal amounts;

[0030] A compression mechanism, which is disposed inside the base 1 and is used to compress the fly ash chelate inside the compression box 2;

[0031] Among them, the feeding mechanism includes a feeding pipe 3, which is fixedly connected to the top of the compression box 2. A dividing cylinder 4 is fixedly installed above the feeding pipe 3, a roller 13 is fixedly installed inside the dividing cylinder 4, and a dividing plate 14 is evenly fixedly installed on the outside of the roller 13.

[0032] When the fly ash chelate needs to be compressed and reduced in volume, the fly ash chelate is poured in from the feed pipe 5, and then the first motor 6 is started. The first motor 6 drives the first rotating shaft 7 to rotate, and the first rotating shaft 7 drives the second rotating shaft 8 to rotate through the crawler 9, thereby driving the round block 10 to rotate, and the round block 10 drives the gear 12 to rotate at equal intervals through the tooth block 11, and the gear 12 drives the roller 13 to rotate, and the roller 13 drives the dividing plate 14 to rotate at equal intervals, thereby ensuring that the amount of fly ash chelate compressed each time is the same.

[0033] The first motor 6 drives the first rotating shaft 7 to rotate, the first rotating shaft 7 drives the round block 10 to rotate, the round block 10 drives the gear 12 to rotate at equal intervals through the tooth block 11, thereby driving the roller 13 to rotate, and the roller 13 drives the dividing plate 14 to rotate at equal intervals. Compared with the traditional fly ash chelate compression and volume reduction device, this fly ash chelate compression and volume reduction device drives the gear 12 to rotate at equal intervals through the tooth block 11, so that the dividing plate 14 rotates the same distance each time, and the number of fly ash chelates compressed each time is the same, thereby improving the working efficiency of the fly ash chelate compression and volume reduction device.

[0034] Among them, the compression mechanism includes a screw shaft 16, which is fixedly connected to the inside of the base 1. The two ends of the screw shaft 16 are threadedly sleeved with vertical blocks 17. The inner side of the vertical block 17 is fixedly installed with a compression shaft 18. The compression shaft 18 extends to the inside of both sides of the compression box 2. The other end of the compression shaft 18 is fixedly installed with a compression plate 19.

[0035] When the fly ash chelate enters the compression box 2 through the dividing cylinder 4, the second motor 15 is started, and the second motor 15 drives the screw shaft 16 to rotate, and the screw shaft 16 drives the vertical block 17 to move inward, and the vertical block 17 drives the compression shaft 18 to move inward, and the compression shaft 18 drives the compression plate 19 to move inward inside the compression box 2 to compress the fly ash chelate inside the compression box 2. After the compression is completed, the material taking port 25 is opened by pulling the handle 24, and then the compressed fly ash chelate is taken out.

[0036] The spiral shaft 16 rotates to drive the vertical block 17 to shrink inward, and the vertical block 17 drives the compression plate 19 to shrink inward inside the compression box 2 through the compression shaft 18, thereby compressing the fly ash chelate inside the compression box 2. Compared with the traditional fly ash chelate compression and volume reduction device, this fly ash chelate compression and volume reduction device drives the compression plate 19 to shrink inward by the vertical block 17 to compress the fly ash chelate inside the compression box 2, which can effectively prevent uneven compression caused by uneven material feeding, thereby improving the practicability of the fly ash chelate compression and volume reduction device.

[0037] Among them, a gear 12 is fixedly installed on the rear side of the roller 13, and the gear 12 is rotatably connected to the rear side of the material distribution cylinder 4. A round block 10 located above the gear 12 is fixedly installed on the rear side of the material distribution cylinder 4, and a tooth block 11 is fixedly installed on the outer side of the round block 10, and the tooth block 11 is meshed with the gear 12.

[0038] The round block 10 drives the gear 12 to rotate at equal intervals through the tooth block 11, the gear 12 drives the roller 13 to rotate, and the roller 13 drives the dividing plate 14 to rotate at equal intervals, thereby ensuring that the amount of fly ash chelates compressed each time is the same.

[0039] Among them, a second rotating shaft 8 is fixedly installed on the rear side of the round block 10, a first rotating shaft 7 is fixedly installed on the rear side of the base 1, the first rotating shaft 7 and the second rotating shaft 8 are connected through a crawler belt 9, and a first motor 6 is fixedly installed on the rear side of the first rotating shaft 7.

[0040] The first motor 6 is started, and the first motor 6 drives the first rotating shaft 7 to rotate. The first rotating shaft 7 drives the second rotating shaft 8 to rotate through the crawler belt 9, thereby driving the round block 10 to rotate.

[0041] The left side of the spiral shaft 16 is fixedly mounted with a second motor 15 , and the second motor 15 is fixedly connected to the left side of the base 1 .

[0042] The second motor 15 is started, and the second motor 15 drives the screw shaft 16 to rotate, and the screw shaft 16 drives the vertical block 17 to move inward, thereby completing the compression of the fly ash chelate.

[0043] A feed pipe 5 is fixedly installed above the material distribution cylinder 4, and the feed pipe 5 is in a hopper shape.

[0044] When the fly ash chelate needs to be compressed and reduced in volume, the fly ash chelate is poured in from the feed pipe 5 , and due to the special shape of the feed pipe 5 , the fly ash chelate falls into the inside of the distribution cylinder 4 .

[0045] Among them, springs 20 are elastically installed between the two ends of the compression box 2 and the inner side of the vertical block 17, and the spring 20 is movably connected to the outer side of the compression shaft 18.

[0046] The vertical block 17 drives the compression shaft 18 to contract inwardly, so that the inner side of the vertical block 17 squeezes the spring 20, causing the spring 20 to deform, thereby playing a buffering role.

[0047] Among them, a feeding port 25 is opened on the front side of the compression box 2, baffles 22 are movably installed on both sides of the feeding port 25, a limiting groove 21 is opened above the feeding port 25, a limiting block 23 is fixedly installed on the upper side of the baffle 22, the limiting block 23 is movably connected to the inside of the limiting groove 21, and a handle 24 is fixedly installed on the front side of the inner end of the baffle 22.

[0048] After the compression and volume reduction, the handle 24 can be pulled to drive the baffle 22 to move inward, and the baffle 22 drives the limiting block 23 to move inward inside the limiting groove 21, so that the material can be taken out from the material taking port 25.

[0049] The working principle and use process of this utility model:

[0050] When the fly ash chelate needs to be compressed and reduced in volume, the fly ash chelate is poured in from the feed pipe 5, and then the first motor 6 is started. The first motor 6 drives the first rotating shaft 7 to rotate, and the first rotating shaft 7 drives the second rotating shaft 8 to rotate through the crawler 9, thereby driving the round block 10 to rotate, and the round block 10 drives the gear 12 to rotate at equal intervals through the tooth block 11, and the gear 12 drives the roller 13 to rotate, and the roller 13 drives the dividing plate 14 to rotate at equal intervals, thereby ensuring that the amount of fly ash chelate compressed each time is the same.

[0051] When the fly ash chelate enters the compression box 2 through the dividing cylinder 4, the second motor 15 is started, and the second motor 15 drives the screw shaft 16 to rotate, and the screw shaft 16 drives the vertical block 17 to move inward, and the vertical block 17 drives the compression shaft 18 to move inward, and the compression shaft 18 drives the compression plate 19 to move inward inside the compression box 2 to compress the fly ash chelate inside the compression box 2. After the compression is completed, the material taking port 25 is opened by pulling the handle 24, and then the compressed fly ash chelate is taken out.

[0052] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0053] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A fly ash chelate compression and volume reduction device, characterized in that: Included are: A base (1), wherein a compression box (2) is fixedly mounted inside the upper side of the base (1); A feeding mechanism, the feeding mechanism being arranged above the compression box (2) and being used for feeding equal amounts of materials into the interior of the compression box (2); A compression mechanism, the compression mechanism being arranged inside the base (1) and being used for compressing the fly ash chelate inside the compression box (2); The feeding mechanism comprises a feeding pipe (3), the feeding pipe (3) is fixedly connected to the top of the compression box (2), a material distribution cylinder (4) is fixedly installed on the top of the feeding pipe (3), a roller (13) is fixedly installed inside the material distribution cylinder (4), and a material distribution plate (14) is evenly fixedly installed on the outside of the roller (13).

2. A fly ash chelate compression and volume reduction device according to claim 1, characterized in that: The compression mechanism comprises a screw shaft (16), the screw shaft (16) is fixedly connected to the inside of the base (1), both ends of the screw shaft (16) are threadedly sleeved with vertical blocks (17), a compression shaft (18) is fixedly installed on the inner side of the vertical block (17), the compression shaft (18) extends to the inside of both sides of the compression box (2), and a compression plate (19) is fixedly installed on the other end of the compression shaft (18).

3. The fly ash chelate compression and volume reduction device according to claim 1, characterized in that: A gear (12) is fixedly mounted on the rear side of the roller (13), and the gear (12) is rotatably connected to the rear side of the material distribution cylinder (4). A round block (10) located above the gear (12) is fixedly mounted on the rear side of the material distribution cylinder (4), and a tooth block (11) is fixedly mounted on the outer side of the round block (10), and the tooth block (11) is meshed with the gear (12).

4. A fly ash chelate compression and volume reduction device according to claim 3, characterized in that: A second rotating shaft (8) is fixedly mounted on the rear side of the round block (10), a first rotating shaft (7) is fixedly mounted on the rear side of the base (1), the first rotating shaft (7) and the second rotating shaft (8) are connected by a crawler belt (9), and a first motor (6) is fixedly mounted on the rear side of the first rotating shaft (7).

5. The fly ash chelate compression and volume reduction device according to claim 2, characterized in that: A second motor (15) is fixedly mounted on the left side of the spiral shaft (16), and the second motor (15) is fixedly connected to the left side of the base (1).

6. The fly ash chelate compression and volume reduction device according to claim 1, characterized in that: A feeding pipe (5) is fixedly installed above the material distribution cylinder (4), and the feeding pipe (5) is in the shape of a hopper.

7. A fly ash chelate compression and volume reduction device according to claim 2, characterized in that: A spring (20) is elastically installed between the two ends of the compression box (2) and the inner side of the vertical block (17), and the spring (20) is movably connected to the outer side of the compression shaft (18).

8. The fly ash chelate compression and volume reduction device according to claim 2, characterized in that: The compression box (2) is provided with a material taking port (25) on the front side, baffles (22) are movably installed on both sides of the material taking port (25), a limiting groove (21) is provided above the material taking port (25), a limiting block (23) is fixedly installed on the upper side of the baffle (22), the limiting block (23) is movably connected to the inside of the limiting groove (21), and a handle (24) is fixedly installed on the front side of the inner end of the baffle (22).

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