Railway accessory forging die heating device

By designing an automated heating device, the automatic heating of the mold is achieved using tracks and power components, and combining the thermal insulation door panels and limit column structures, the problems of movement difficulties and safety hazards during the mold heating process are solved, and convenience and safety are improved.

CN222246296UActive Publication Date: 2024-12-27JINAN HENGSHENG RAILWAY VEHICLE PARTS CO LTD
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Patent Information

Application Number
CN202420802236.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-17
Publication Date
2024-12-27
Estimated Expiration
2034-04-17

AI Technical Summary

Technical Problem

Railway accessories forging molds are difficult to move during heating and have safety hazards, which affect convenience and safety.

Method used

A forging mold heating device including a heating box and a track is designed. The load-bearing cart on the track automatically enters the heating box under the action of power components, and the heat insulation panel and limit column structure are used to ensure the smoothness and safety of the heating process. .

Benefits of technology

It realizes the automation and convenience of mold heating operation, reduces artificial operation steps, avoids the risk of heat overflow and scalding, and improves the smoothness and safety of mold movement.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a railway accessory forging die heating device, and mainly relates to the field of die heating. Comprising a heating box and a track, a bearing trolley is arranged on the track, an inlet is formed in one side of the heating box, the bearing trolley penetrates through the inlet and then enters the heating box, a plurality of rollers are arranged at the bottom of the bearing trolley, the rollers are connected to the track in a rolling mode, a power assembly for driving the rollers to rotate is arranged at the bottom of the bearing trolley, and a support is arranged at the inlet; a heat insulation door plate used in cooperation with the inlet is slidably connected to the support in the vertical direction, protruding strips are arranged on the outer side of the heat insulation door plate, a limiting frame is arranged at the end of the bearing trolley, and limiting columns used in cooperation with the protruding strips are arranged on the limiting frame. The mold moving device has the advantages that the technical problems that in the mold heating operation process, moving is difficult, and potential safety hazards exist can be solved, the mold can automatically enter and exit from the heating assembly, manual operation steps are simplified, and mold moving convenience and safety are improved.
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Description

Technical Field

[0001] The utility model relates to the field of die heating, in particular to a railway fitting forging die heating device. Background Art

[0002] The mold used for forging accessories will come into contact with the high-temperature raw material blank during use. In order to avoid the influence of the mold temperature on the performance of the raw material blank, the mold needs to be heated in advance when it is used for the first time. However, since the size and weight of the mold are usually large, the operation of moving the mold in and out of the heating assembly is cumbersome and difficult. In addition, the temperature of the heated mold is high, which can easily cause burns to the operator during movement, affecting the convenience and safety of the mold heating operation. Utility Model Content

[0003] The purpose of the utility model is to provide a heating device for forging dies for railway parts, which can solve the technical problems of difficult movement and potential safety hazards during the die heating operation, realize automatic entry and exit of the die in the heating assembly, simplify the steps of manual operation, and improve the convenience and safety of die movement.

[0004] In order to achieve the above purpose, the utility model is implemented through the following technical solutions:

[0005] A heating device for a forging die of a railway accessory comprises a heating box and a track, wherein a carrying trolley is arranged on the track, an entrance is arranged on one side of the heating box, and the carrying trolley enters the interior of the heating box after passing through the entrance, a plurality of rollers are arranged at the bottom of the carrying trolley, and the rollers are connected to the track in a rolling manner, a power assembly for driving the rollers to rotate is arranged at the bottom of the carrying trolley, a bracket is arranged at the entrance, an insulation door panel used in conjunction with the entrance is vertically slidably connected to the bracket, a convex strip is arranged on the outer side of the insulation door panel, a limit frame is arranged at the end of the carrying trolley, and a limit column used in conjunction with the convex strip is arranged on the limit frame.

[0006] Furthermore, a rim is provided on the inner side of the roller, the diameter of the rim is larger than the diameter of the roller, and the rim contacts the inner side of the track.

[0007] Furthermore, the power assembly includes a driving shaft and a driven shaft, the rollers are symmetrically arranged at both ends of the driven shaft, and a meshing bevel gear is provided between the driving shaft and the driven shaft.

[0008] Furthermore, guide grooves are symmetrically provided on both sides of the bracket, and guide columns and rotating screws are respectively provided in the two guide grooves. Slide blocks are symmetrically provided on both sides of the heat insulation door panel, and the screw passes through one of the slide blocks and is threadedly connected thereto, and the guide column passes through the other slide block and is slidably connected thereto.

[0009] Furthermore, the limiting column passes through the limiting frame and is threadedly connected thereto, and the limiting column is located above the convex strip after movement.

[0010] Furthermore, the carrying trolley is provided with an insulating placement table, the bottom of the insulating door panel is in contact with the top of the insulating placement table, and the interior of the heating box is provided with a plurality of heating tubes surrounding the outer side of the insulating placement table.

[0011] Compared with the prior art, the beneficial effects of the present invention are:

[0012] 1. The structure of the utility model is provided with a track and a heating box. The carrying trolley on the track passes through the entrance and enters the interior of the heating box under the action of the power assembly to realize the heating operation of the mold on the carrying trolley. During heating, the heat insulation door plate slides downward along the bracket to close the entrance, so that the operation of the mold entering and exiting the heating box is smoother, which greatly simplifies the steps of manual operation, avoids heat dissipation during the heating process, and ensures the convenience and safety of heating the mold;

[0013] 2. The bottom of the trolley is provided with a plurality of rollers in rolling contact with the track. The power assembly is used to drive the rollers to rotate, so that the resistance of the trolley entering the heating box is smaller, and the smoothness of entry and exit is improved. At the same time, a convex strip is provided on the outer side of the heat insulation door panel, and a limit frame is provided at the end of the trolley. The limit frame is provided with a limit column used in conjunction with the convex strip. When the heat insulation door panel is lowered to close the entrance, such a structure limits the position of the heat insulation door panel by moving the limit column to cooperate with the convex strip, thereby avoiding burns caused by accidental opening of the heat insulation door panel when heating is not completed, and further improving the safety of the mold heating process. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Attached Figure 1 It is a three-dimensional structural schematic diagram of the utility model.

[0015] Attached Figure 2 It is a front view of the utility model.

[0016] Attached Figure 3 It is the attachment of the utility model Figure 2 Cross-sectional view along the AA direction.

[0017] Attached Figure 4 It is the attachment of the utility model Figure 3 Cross-sectional view along the BB direction.

[0018] Attached Figure 5 It is the attachment of the utility model Figure 3 Cross-sectional view along CC direction.

[0019] Numbers shown in the accompanying drawings:

[0020] 1. Heating box; 2. Track; 3. Carrying trolley; 4. Entrance; 5. Roller; 6. Bracket; 7. Insulated door panel; 8. Raised strip; 9. Limiting frame; 10. Limiting column; 11. Wheel rim; 12. Driving shaft; 13. Driven shaft; 14. Bevel gear; 15. Guide groove; 16. Guide column; 17. Screw; 18. Slider; 19. Insulated placement table; 20. Heating tube. DETAILED DESCRIPTION

[0021] The present invention is further described below in conjunction with specific embodiments. It should be understood that these embodiments are only used to illustrate the present invention and are not used to limit the scope of the present invention. In addition, it should be understood that after reading the content taught by the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the present application.

[0022] Reference Figure 1 and Figure 2The utility model is a heating device for forging dies of railway parts. The main structure includes a heating box 1 and a track 2. A heating element is arranged inside the heating box 1. The surface of the shell-shaped heating box 1 is wrapped with a heat insulation layer to realize the heating operation of the mold in the heating box 1. The track 2 is laid under the heating box 1 and extends outward. A carrying trolley 3 is arranged on the track 2. The carrying trolley 3 can move along the track 2. An inlet 4 is arranged on one side of the heating box 1. The inlet 4 runs through the side of the heating box 1. The carrying trolley 3 enters the interior of the heating box 1 after passing through the inlet 4. Such a structure allows the mold to be heated before heating. The mold is hoisted and placed on the carrying trolley 3 in advance by using equipment such as a crane, and then the carrying trolley 3 moves along the track 2 to automatically pass through the entrance 4 to enter and exit the heating box 1, which reduces the frequency of direct human operation on the mold, reduces possible safety hazards, and makes the movement of the mold more convenient, greatly reduces the difficulty of movement, and improves the convenience of moving the mold with a large volume and weight during the heating process. The bottom of the carrying trolley 3 is provided with a plurality of rollers 5 through bearings, and the rollers 5 are connected to the track 2 in a rolling manner, so that the resistance of the carrying trolley 3 when moving along the track 2 is smaller, and the carrying capacity is improved. In order to ensure the smoothness of the trolley 3 entering the heating box 1, a power component for driving the roller 5 to rotate is provided at the bottom of the trolley 3. The power component is used to drive the roller 5 to rotate automatically, which improves the automation degree of the mold entering and exiting the heating box 1, and further reduces the workload and potential risks of manual operation. A bracket 6 is fixed at the entrance 4 by welding or bolts. The upper edge of the bracket 6 is vertically slidably connected with an insulation door panel 7 used in conjunction with the entrance 4. The insulation door panel 7 is wrapped with insulation cotton and other materials to seal the entrance 4, avoid heat dissipation during heating, ensure heating efficiency, and reduce potential damage caused by heat dissipation. In order to prevent the risk of scalding, a convex strip 8 is welded or integrally formed on the outer side of the heat-insulating door panel 7, and a limiting frame 9 is welded or bolted to the end of the carrying trolley 3. A limiting column 10 is provided on the limiting frame 9 for cooperating with the convex strip 8. In this structure, when the heat-insulating door panel 7 is lowered to close the entrance 4 during heating, the limiting column 10 on the limiting frame 9 is moved, so that the limiting column 10 cooperates with the convex strip 8 to limit the vertical position of the heat-insulating door panel 7, thereby effectively preventing the heat-insulating door panel 7 from being accidentally opened during heating, reducing possible safety hazards, and further improving the safety of the heating operation.

[0023] Preferably, refer to Figure 4 A rim 11 is welded or integrally formed on the inner side of the roller 5, and the diameter of the rim 11 is larger than the diameter of the roller 5. The rim 11 contacts the inner side of the track 2. Such a structure can limit the carrying trolley 3 on the track 2 by setting the rims 11 on the rollers 5 on both sides, thereby avoiding derailment of the carrying trolley 3 during movement, and further ensuring the safety and stability of the mold entering and exiting the heating box 1.

[0024] Preferably, refer to Figure 3 The power assembly includes a driving shaft 12 and a driven shaft 13, both of which are rotatably connected to the bottom of the carrying trolley 3 through bearings. The driving shaft 12 rotates under the drive of the motor, and the rollers 5 are symmetrically welded or bolted to the two ends of the driven shaft 13. A meshing bevel gear 14 is provided between the driving shaft 12 and the driven shaft 13. Such a structure uses the driving shaft 12 to simultaneously drive the rollers 5 at both ends of the driven shaft 13 to rotate, which reduces the complexity of the power assembly, improves the utilization rate of the power system, and improves the synchronization of the rotation of the rollers 5 on both sides, so that the movement of the carrying trolley 3 on the track 2 is smoother and more stable.

[0025] Preferably, guide grooves 15 are symmetrically provided on both sides of the bracket 6, and the guide grooves 15 are formed by the inner surface of the bracket 6 being recessed inwardly. Guide columns 16 welded or bolted and screws 17 rotated through bearings are respectively provided in the two guide grooves 15, and the screws 17 are driven to rotate by a motor. Sliders 18 are symmetrically welded or bolted on both sides of the heat-insulating door panel 7, and the screw 17 passes through one of the slides 18 and is threadedly connected thereto, and the guide column passes through the other slide 18 and is slidably connected thereto. Such a structure utilizes the rotation of the screw 17 to drive the heat-insulating door panel 7 to automatically slide up and down along the guide columns 16 and the guide grooves 15, thereby realizing automatic opening and closing control of the heat-insulating door panel 7, avoiding direct contact between the operator and the high-temperature internal environment of the heating box 1, and ensuring the safety of the heating process.

[0026] Preferably, the limit column 10 passes through the limit frame 9 and is threadedly connected thereto. After the limit column 10 moves, it is located above the convex strip 8. Such a structure only requires rotating the limit column 10 to drive the limit column 10 to move above the convex strip 8 under the action of the threaded connection. The operation is convenient, and the outer side temperature of the insulation door panel 7 is relatively low, so that no burns or other injuries will be caused during operation, thereby improving the convenience of operating the limit column 10.

[0027] Preferably, refer to Figure 5 An insulating placement platform 19 is welded or bolted on the carrying trolley 3, and the mold is placed on the insulating placement platform 19, so that the carrying trolley 3 is not easy to directly contact the high-temperature internal environment of the heating box 1, reducing the possibility of heat dissipation through the carrying trolley 3, and the bottom of the insulating door panel 7 is in contact with the top of the insulating placement platform 19, so that after the insulating door panel 7 is closed, the contact position between the bottom and the insulating placement platform 19 is better sealed, ensuring the stability of the internal temperature of the heating box 1 and improving the heating efficiency. The interior of the heating box 1 is provided with a plurality of heating tubes 20 surrounding the outside of the insulating placement platform 19. The arrangement of the plurality of heating tubes 20 can perform uniform and good heating treatment on various positions of the mold on the insulating placement platform 19, ensuring the uniformity and efficiency of heating.

[0028] Working principle: The structure of the utility model is provided with a track 2 and a heating box 1. The carrying trolley 3 on the track 2 passes through the entrance 4 under the action of the power assembly and enters the interior of the heating box 1 to achieve the heating operation of the mold on the carrying trolley 3. During heating, the heat insulation door plate 7 slides downward along the bracket 6 to close the entrance 4, so that the operation of the mold entering and exiting the heating box 1 is smoother, which greatly simplifies the steps of manual operation, avoids the heat dissipation during the heating process, and ensures the convenience and safety of heating the mold; the bottom of the carrying trolley 3 is provided with a plurality of rollers that roll in contact with the track 2 5. The power assembly is used to drive the roller 5 to rotate, so that the resistance of the carrying trolley 3 entering the heating box 1 is smaller, and the smoothness of entry and exit is improved. At the same time, a convex strip 8 is provided on the outer side of the heat insulation door panel 7, and a limiting frame 9 is provided at the end of the carrying trolley 3. The limiting frame 9 is provided with a limiting column 10 used in conjunction with the convex strip 8. When the heat insulation door panel 7 is lowered to close the entrance 4, such a structure limits the position of the heat insulation door panel 7 by moving the limiting column 10 to cooperate with the convex strip 8, thereby avoiding burns caused by accidental opening of the heat insulation door panel 7 when heating is not completed, and further improving the safety of the mold heating process.

Claims

1. A heating device for a forging die of a railway part, comprising a heating box (1) and a track (2), wherein a carrying trolley (3) is arranged on the track (2), an entrance (4) is arranged on one side of the heating box (1), and the carrying trolley (3) enters the interior of the heating box (1) after passing through the entrance (4), characterized in that: The bottom of the load-bearing trolley (3) is provided with a plurality of rollers (5), the rollers (5) are rollingly connected to the track (2), the bottom of the load-bearing trolley (3) is provided with a power assembly for driving the rollers (5) to rotate, a bracket (6) is provided at the entrance (4), a heat-insulating door panel (7) used in conjunction with the entrance (4) is vertically slidably connected to the bracket (6), a convex strip (8) is provided on the outer side of the heat-insulating door panel (7), a limiting frame (9) is provided at the end of the load-bearing trolley (3), and a limiting column (10) used in conjunction with the convex strip (8) is provided on the limiting frame (9).

2. A railway parts forging die heating device according to claim 1, characterized in that: A wheel rim (11) is provided on the inner side of the roller (5), the diameter of the wheel rim (11) is greater than the diameter of the roller (5), and the wheel rim (11) is in contact with the inner side of the track (2).

3. The railway parts forging die heating device according to claim 1, characterized in that: The power assembly comprises a driving shaft (12) and a driven shaft (13), the rollers (5) are symmetrically arranged at both ends of the driven shaft (13), and a meshing bevel gear (14) is arranged between the driving shaft (12) and the driven shaft (13).

4. The railway parts forging die heating device according to claim 1, characterized in that: The bracket (6) is symmetrically provided with guide grooves (15) on both sides, and guide posts (16) and rotating screw rods (17) are respectively provided in the two guide grooves (15). The heat-insulating door panel (7) is symmetrically provided with sliders (18). The screw rod (17) passes through one of the sliders (18) and is threadedly connected thereto, and the guide post (16) passes through the other slider (18) and is slidably connected thereto.

5. The railway parts forging die heating device according to claim 1, characterized in that: The limiting column (10) passes through the limiting frame (9) and is threadedly connected thereto; after the limiting column (10) moves, it is located above the convex strip (8).

6. The railway parts forging die heating device according to claim 1, characterized in that: The carrying trolley (3) is provided with an insulating placement platform (19), the bottom of the insulating door panel (7) is in contact with the top of the insulating placement platform (19), and the interior of the heating box (1) is provided with a plurality of heating pipes (20) surrounding the outer side of the insulating placement platform (19).