Automatic basket storing and conveying machine

Abstract

The utility model relates to the field of edible mushroom production equipment, in particular to an automatic basket storing and conveying machine which comprises a rack, a guide sliding rail, a basket conveying mechanism, a basket conveying mechanism and a basket conveying mechanism. The basket feeding conveying plate mechanism is installed on the sliding block, the basket lifting power is installed on the basket feeding conveying plate mechanism, and the basket lifting power is installed on the basket lifting power fixing plate; the basket conveying mechanism is mounted on the rack and drives power; a guard plate for driving the gear; through cooperation of a driving rack, a guide sliding rail and a sliding block, stability and accuracy of the basket feeding conveying plate mechanism in the moving process are guaranteed, accurate positioning and placement of empty baskets are achieved, the angle of a basket lifting power fixing plate can be adjusted within a certain range through the design of adjusting shafts at the two ends of the basket feeding conveying mechanism, the basket lifting power fixing plate adapts to stacking of the empty baskets of different heights, and the working efficiency is improved. The flexibility and adaptability of the equipment are enhanced, and the beneficial effects of high-efficiency automation, accurate positioning, flexible adaptability, stability, reliability and convenience in maintenance are achieved.

Description

Technical Field

[0001] The utility model relates to the field of edible fungus production equipment, in particular to an automatic basket storage and basket delivery machine. Background Art

[0002] With the continuous advancement of modern automation technology, the packaging process of edible fungus culture materials has gradually achieved a high degree of automation. After automatic packaging, the culture materials are usually automatically loaded into empty baskets for subsequent storage and transportation. However, in the current automatic basket loading system, a certain number of empty baskets are usually pre-stored on the basket loading machine for loading the packaged culture materials.

[0003] Although this method of pre-storing empty baskets has achieved automation to a certain extent, there are still some significant problems. First, when the number of pre-stored empty baskets is exhausted, empty baskets need to be added manually, which not only increases labor costs, but may also lead to reduced production efficiency. Because adding empty baskets requires manual intervention, and the efficiency of manual operation often cannot match that of automated equipment, it may form a production bottleneck.

[0004] Secondly, relying on manual addition of empty baskets may also lead to safety issues in the production process. On a high-speed production line, manual operation may increase the risk of accidents and threaten the safety of operators.

[0005] Furthermore, frequent manual intervention may affect the stability of the production line, because the uncertainty and inconsistency of manual operation may interfere with the normal operation of automated equipment, thereby affecting product quality and production efficiency. Utility Model Content

[0006] 1. Technical issues to be resolved

[0007] In view of the deficiencies in the prior art, the utility model provides an automatic basket storage and basket delivery machine.

[0008] (II) Technical solution

[0009] To achieve the above purpose, the utility model provides the following technical solutions: An automatic basket storage and basket delivery machine of the utility model comprises the following components:

[0010] The rack serves as a mounting platform for the following components:

[0011] A guide rail, mounted on the rack;

[0012] A slide block cooperates with the guide rail;

[0013] The basket feeding conveying plate mechanism is installed on the slide block and can move along the guide rail under power drive;

[0014] Basket lifting power, used to lift and move a whole stack of empty baskets;

[0015] The basket lifting power fixing plate is installed on the basket feeding conveying plate mechanism, and the basket lifting power is installed on the basket lifting power fixing plate;

[0016] A basket conveying mechanism, mounted on the frame, for conveying empty baskets;

[0017] Driving power: used to drive the basket feeding conveying plate mechanism to move along the guide rail;

[0018] The guard plate serves as a mounting platform for the driving power;

[0019] Driving gear; installed at the output end of the driving power;

[0020] The driving rack is connected to the basket feeding conveying plate mechanism and the driving gear respectively.

[0021] Preferably, one side of the driving rack is meshed with the driving gear through a tooth groove, and the other side of the driving rack is fixedly connected to the basket feeding conveying plate mechanism.

[0022] Further preferably, adjustment shafts are rotatably installed at both ends of the basket conveying mechanism, both ends of the basket lifting power fixing plate are hinged to both ends of the adjustment shaft, the basket lifting power is installed on the back of the basket lifting power fixing plate through a hinged frame, an adjustment ring is fixedly installed on the adjustment shaft, and the output end of the basket lifting power is hinged to the adjustment ring.

[0023] Preferably, the basket conveying mechanism includes a conveying frame, conveying rollers and a driving device, the conveying frame is fixedly mounted on the frame, a plurality of conveying rollers are provided, and the conveying rollers are rotatably mounted on the conveying frame, the driving device is fixedly mounted on the outer wall of the conveying frame, and the output end of the driving device drives the conveying rollers to rotate through a transmission device.

[0024] Further preferably, the transmission device includes a sprocket and a chain, the sprocket is installed on the conveying roller and the output end of the driving device, and the chain is sleeved on the sprocket.

[0025] Again preferably, the driving power and driving device are servo motors, and the basket lifting power is a cylinder.

[0026] (III) Beneficial effects

[0027] Compared with the prior art, the utility model provides an automatic basket storage and basket delivery machine, which has the following beneficial effects:

[0028] Efficient automation: The servo motor-driven basket feeding conveyor plate mechanism and basket conveyor mechanism realize the automatic conveying and stacking of empty baskets, which significantly improves work efficiency and reduces labor costs;

[0029] Precise positioning: The cooperation between the guide rail and the slider ensures the stability and accuracy of the basket feeding conveyor plate mechanism during movement, thereby achieving precise positioning and placement of the empty basket;

[0030] Flexible adaptability: The adjustable shaft design at both ends of the basket conveying mechanism allows the basket lifting power fixing plate to adjust the angle within a certain range to adapt to the stacking of empty baskets at different heights, thus enhancing the flexibility and adaptability of the equipment;

[0031] Easy maintenance: The driving power, driving device and basket lifting power adopt modular design, which is convenient for later maintenance and replacement, reducing maintenance costs;

[0032] Compact structure: The rack is used as the installation platform, and the various components are reasonably arranged, making the overall structure compact and occupying a small area, suitable for various production environments;

[0033] Energy saving and environmental protection: Using servo motors and cylinders as power sources, compared with traditional mechanical transmission methods, it has higher energy efficiency and lower energy consumption, which is in line with the trend of energy saving and environmental protection;

[0034] Easy to expand: The basket conveying mechanism adopts the transmission mode of sprocket and chain, which is easy to realize multi-axis linkage and expansion, providing convenience for future equipment upgrades and expansions;

[0035] In summary, this automatic basket storage and feeding machine technology solution achieves beneficial effects such as efficient automation, precise positioning, flexible adaptability, stability and reliability, convenient maintenance, compact structure, energy saving and environmental protection, and easy expansion through reasonable structural design and component selection, which brings significant convenience and efficiency improvement to the empty basket management in the production process. BRIEF DESCRIPTION OF THE DRAWINGS

[0036] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0037] Figure 2 This is a schematic diagram of the structure of the basket conveying mechanism of the utility model;

[0038] Figure 3 This is a schematic diagram of the drive rack structure of the utility model;

[0039] In the figure: 1. frame; 2. guide rail; 3. slider; 4. basket feeding conveying plate mechanism; 5. basket lifting power; 6. basket lifting power fixing plate; 7. basket conveying mechanism; 8. driving rack; 9. guard plate; 10. driving gear; 11. driving power; 12. conveying frame; 13. conveying roller; 14. driving device; 15. sprocket; 16. chain; 17. tooth groove; 18. adjusting shaft; 19. adjusting ring. DETAILED DESCRIPTION

[0040] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0041] See also Figure 1-3 The utility model is an automatic basket storage and basket delivery machine, comprising the following components:

[0042] Rack 1, serving as a mounting platform for the following components;

[0043] A guide rail 2 is installed on the frame 1;

[0044] Slider 3, cooperates with guide rail 2;

[0045] The basket feeding conveying plate mechanism 4 is installed on the slide block 3 and can move along the guide rail 2 under power drive;

[0046] Basket lifting power 5, used to lift and move a whole stack of empty baskets;

[0047] The basket lifting power fixing plate 6 is installed on the basket feeding conveying plate mechanism 4, and the basket lifting power 5 is installed on the basket lifting power fixing plate 6;

[0048] A basket conveying mechanism 7, mounted on the frame 1, for conveying empty baskets;

[0049] Driving power 11; used to drive the basket feeding conveying plate mechanism 4 to move along the guide rail 2;

[0050] The guard plate 9 serves as a mounting platform for the driving power 11;

[0051] A driving gear 10 is installed at the output end of the driving power 11;

[0052] The driving rack 8 is connected to the basket feeding conveying plate mechanism 4 and the driving gear 10 respectively.

[0053] The preferred solution of the above automatic basket storage and basket feeding machine is:

[0054] One side of the driving rack is meshed with the driving gear 10 through the tooth groove 17, and the other side is fixedly connected to the basket feeding conveying plate mechanism 4. When the driving power 11 (such as a servo motor) is started, the driving gear 10 rotates, and through the meshing with the driving rack 8, the driving rack 8 slides, thereby driving the basket feeding conveying plate mechanism 4 to move on the guide rail 2;

[0055] This design has a simple structure and stable transmission, and can ensure the accuracy and stability of the basket feeding conveying plate mechanism 4 during movement, thereby effectively improving the operating efficiency of the equipment.

[0056] The two ends of the basket conveying mechanism 7 are rotatably mounted with adjustment shafts 18, the two ends of the basket lifting power fixing plate 6 are hinged to the two ends of the adjustment shaft 18, and the basket lifting power 5 is installed on the back of the basket lifting power fixing plate 6 through an articulated frame. When the basket lifting power 5 (such as a cylinder or a motor) is started, the basket lifting power fixing plate 6 is pushed to rotate around the adjustment shaft 18 through the articulated frame, thereby lifting the whole stack of empty baskets;

[0057] This design allows the basket conveying mechanism 7 to have a certain adjustment range when lifting the empty basket, and can adapt to empty baskets of different heights and widths, thereby improving the versatility and flexibility of the equipment.

[0058] The basket conveying mechanism 7 includes a conveying frame 12, a conveying roller 13 and a driving device 14. The conveying roller 13 is rotatably mounted on the conveying frame 12, and the output end of the driving device 14 drives the conveying roller 13 to rotate through a transmission device (such as a sprocket 15 and a chain 16), thereby realizing the conveying of empty baskets;

[0059] This design can realize continuous and stable transportation of empty baskets, improving the transportation efficiency and production capacity of the equipment.

[0060] The driving power 11 and the driving device 14 adopt a servo motor, which has the characteristics of high precision, high response speed and high stability;

[0061] The application of the servo motor makes the motion control of the equipment more accurate and reliable, and can ensure the accurate synchronization of the basket feeding conveying plate mechanism 4 and the basket conveying mechanism 7, thereby improving the overall performance and stability of the equipment.

[0062] A certain number of empty baskets stacked together by the automatic basket storage and feeding machine are transported to the basket storage position through the conveying system. When a certain number of empty baskets on the automatic basket loading machine are consumed, the whole stack of empty baskets in the basket storage position is automatically moved to the top of the empty basket position of the basket loading machine. While the automatic basket loading machine is separating the baskets, the whole stack of empty baskets transported to the position is stacked together with the remaining empty baskets in the automatic basket loading machine, thereby realizing the uninterrupted operation of the automatic basket loading machine, improving production efficiency, and reducing labor and labor costs.

[0063] It can be configured as a single unit to feed each automatic basket storage and loading machine separately. It can also form an empty basket conveyor line to supply multiple automatic basket storage and feeding machines, so that only one person can complete the work that was originally completed by several people.

[0064] The working principle of each component is as follows:

[0065] Rack 1

[0066] Working principle: As the supporting structure of the entire equipment, rack 1 is used to install and fix other components to ensure the relative position relationship and stability between them.

[0067] Guide rail 2 and slider 3

[0068] Working principle: The guide rail 2 is installed on the frame 1 to provide a sliding path for the slider 3. The slider 3 cooperates with the guide rail 2 and drives the basket conveying plate mechanism 4 to move in the horizontal direction by moving along the rail.

[0069] Basket feeding conveyor plate mechanism 4

[0070] Working principle: Installed on the slide 3, driven by power (such as a servo motor) to move along the guide rail 2. Responsible for transporting the empty basket from the storage position to the designated working position.

[0071] Basket lifting power 5

[0072] Working principle: The basket lifting power 5 (such as a cylinder) is used to lift and move a whole stack of empty baskets. When a stack of empty baskets needs to be moved, the basket lifting power 5 will extend, lift the whole stack of baskets, and then move it to a designated position.

[0073] Basket lifting power fixing plate 6 and adjustment shaft 18

[0074] Working principle: The basket lifting power fixing plate 6 is used to install the basket lifting power 5, and is connected to the basket feeding conveying plate mechanism 4 through the adjustment shaft 18. The adjustment shaft 18 allows the basket lifting power fixing plate 6 to adjust the angle within a certain range to adapt to the stacking of empty baskets of different heights.

[0075] Basket conveying mechanism 7

[0076] Working principle: The basket conveying mechanism 7 includes a conveying frame 12, a conveying roller 13 and a driving device 14. The driving device 14 (such as a servo motor) drives the conveying roller 13 to rotate through a transmission device (sprocket 15 and chain 16), thereby realizing continuous conveying of empty baskets.

[0077] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic basket storage and delivery machine, characterized in that: Includes the following components: The frame (1) serves as a mounting platform for mounting the following components: A guide rail (2) is mounted on the frame (1); A slider (3) cooperates with the guide rail (2); The basket feeding conveying plate mechanism (4) is mounted on the slide block (3) and can move along the guide slide rail (2) under power drive; Basket lifting power (5), used to lift and move the whole stack of empty baskets; A basket lifting power fixing plate (6) is installed on the basket feeding conveying plate mechanism (4), and a basket lifting power (5) is installed on the basket lifting power fixing plate (6); A basket conveying mechanism (7), mounted on the frame (1), for conveying empty baskets; A driving force (11) is used to drive the basket feeding conveying plate mechanism (4) to move along the guide rail (2); A guard plate (9) serves as a mounting platform for the driving power (11); A driving gear (10) is mounted on the output end of the driving power (11); The driving rack (8) is respectively connected to the basket feeding conveying plate mechanism (4) and the driving gear (10).

2. The automatic basket storage and delivery machine according to claim 1, characterized in that: One side of the driving rack (8) is meshed with the driving gear (10) via a tooth groove (17), and the other side of the driving rack (8) is fixedly connected to the basket feeding conveying plate mechanism (4).

3. The automatic basket storage and delivery machine according to claim 2, characterized in that: Adjustment shafts (18) are rotatably mounted on both sides of the basket conveying mechanism (7); the two ends of the fixing plate of the basket lifting power (5) are hinged to the two ends of the adjustment shaft (18); the basket lifting power (5) is mounted on the back of the fixing plate of the basket lifting power (5) through an articulated frame; an adjustment ring (19) is fixedly mounted on the adjustment shaft (18); and the output end of the basket lifting power (5) is hinged to the adjustment ring (19).

4. The automatic basket storage and delivery machine according to claim 3, characterized in that: The basket conveying mechanism (7) comprises a conveying frame (12), a conveying roller (13) and a driving device (14); the conveying frame (12) is fixedly mounted on the frame (1); a plurality of conveying rollers (13) are provided, and the conveying rollers (13) are rotatably mounted on the conveying frame (12); the driving device (14) is fixedly mounted on the outer wall of the conveying frame (12); and the output end of the driving device (14) drives the conveying rollers (13) to rotate through a transmission device.

5. The automatic basket storage and delivery machine according to claim 4, characterized in that: The transmission device comprises a sprocket (15) and a chain (16); the sprocket (15) is mounted on the conveying roller (13) and the output end of the driving device (14); and the chain (16) is sleeved on the sprocket (15).

6. The automatic basket storage and delivery machine according to claim 5, characterized in that: The driving power (11) and the driving device (14) are servo motors, and the basket lifting power (5) is a cylinder.

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