Ceramic tile stacking equipment
By setting up support frames and rollers on the frame of the tile stacking equipment, the deformation problem caused by the tile gravity is solved, and the stable support of the conveyor belt and efficient automation of tile stacking is achieved.
Patent Information
- Application Number
- CN202420438898.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-07
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-03-07
AI Technical Summary
When existing tile stacking equipment works for a long time, the transmission belt is easily deformed due to the gravity of the tile, resulting in inconsistent transmission, affecting the efficiency and quality of the stacking work.
A support frame is provided on the frame. The top of the support frame is equipped with a support assembly that matches the conveyor belt. A multiple roller is provided in the assembly. The bottom of the conveyor belt is in contact with the roller to provide support to avoid deformation and reduce it by the bevel design. Conveyor belt burden.
It effectively avoids deformation of the conveyor belt, ensures the stability and consistency of the transmission, and improves the efficiency and quality of tile stacking.
Smart Images

Figure CN222248727U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tile production, in particular to a tile stacking device. Background Art
[0002] As an important building and decoration material, ceramic tiles are widely used in actual production and life. The actual production of ceramic tiles adopts serialized mass automated production, which requires the finished ceramic tiles on the production line to be taken down and stacked. However, most of the existing technologies rely on manual stacking, which is labor-intensive for the stacking workers. In addition, the finished ceramic tiles are easily damaged by collisions during the stacking process. At the same time, due to manual stacking, the tiles may not be neatly arranged, and they may need to be rearranged later, wasting time.
[0003] To solve this problem, CN201920415085.8 discloses a device for neatly stacking tiles, including a frame, the top of the frame is rotatably connected to a first rotating shaft through a ball bearing; a first transmission wheel is fixed to the side surface of the first rotating shaft; the bottom of the frame is rotatably connected to a second rotating shaft through a ball bearing; and the side surface of the second rotating shaft is rotatably connected to a second transmission wheel through a ball bearing. The utility model drives the first transmission wheel to move the tiles through the first rotating shaft, the first cylinder drives the second rotating shaft to rotate through the first connecting member, and when the second rotating shaft rotates, it drives the push rod to stack the tiles on the surface of the transmission belt on the placement rack, and at the same time, the second cylinder drives the third rotating shaft to rotate through the second connecting member, and when the third rotating shaft rotates, it drives the blocking rod to block the tiles, so that the stacking of tiles is automated and mechanized, shortening the moving distance of the tiles and reducing manpower waste.
[0004] Although the above technical solution can realize automatic stacking of tiles, the transmission belt in the above technical solution has no support. After long-term operation, the transmission belt is easily deformed under the gravity of the tiles, resulting in inconsistent transmission between the transmission belts, affecting subsequent stacking work. Utility Model Content
[0005] The purpose of the utility model is to solve the above-mentioned problem and provides a tile stacking device. The tile stacking device is provided with a support frame on a frame, a plurality of support components matching the conveyor belt are provided on the top of the support frame, and a plurality of rollers are provided in the support components. By making the bottom of the conveyor belt contact with the rollers, not only will the conveying of the conveyor belt not be affected, but the conveyor belt can also be supported, thereby avoiding deformation of the conveyor belt.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A tile stacking device includes a frame, a first rotating shaft, a second rotating shaft, a plurality of conveyor belts, a flipping mechanism, and a material receiving device. The first rotating shaft and the second rotating shaft are both rotatably connected to the frame. One end of the plurality of conveyor belts is fixedly connected to the first rotating shaft, and the other end of the plurality of conveyor belts is rotatably connected to the second rotating shaft. The flipping mechanism is connected to the second rotating shaft. The material receiving device is located at the output end of the plurality of conveyor belts. The device also includes a support frame, which is fixedly connected to the frame. A plurality of support assemblies matching the conveyor belts are provided on the top of the support frame. A plurality of rollers are provided in the plurality of support assemblies. The bottom of the conveyor belt is in contact with the rollers.
[0008] In the above-mentioned tile stacking device, the top of the frame is an inclined surface, the first rotating shaft and the second rotating shaft are arranged along the inclined surface, the lowest point of the inclined surface is the output end, and the top of the support frame matches the top of the frame.
[0009] In the above-mentioned tile stacking device, the supporting assembly includes a connecting frame, the connecting frame is fixedly connected to the top of the supporting frame, a through groove is provided in the connecting frame, and the multiple rollers are rotatably connected in the through groove.
[0010] In the above-mentioned tile stacking equipment, the flipping mechanism includes a fixed frame, a first cylinder, and a first connecting plate. Both ends of the second rotating shaft protrude from the frame. The cylinder body of the first cylinder is hinged to the frame. The power output part of the first cylinder is rotatably connected to one end of the first connecting plate. The other end of the first connecting plate is fixedly connected to the end of the second rotating shaft. The fixed frame is fixedly connected to the second rotating shaft.
[0011] In the above-mentioned tile stacking device, the fixing frame is also provided with an elastic wheel, and the elastic wheel is rotatably connected to the fixing frame.
[0012] The above-mentioned tile stacking equipment also includes a first guiding assembly and a second guiding assembly. The first guiding assembly is symmetrically arranged on the frame and located on both sides of the conveyor belt. The second guiding assembly is rotatably connected to the frame and located between the first rotating shaft and the second rotating shaft.
[0013] In the above-mentioned tile stacking equipment, the first guiding assembly includes a first support plate, a second cylinder, a U-shaped plate, and a plurality of first pressure blocks. The first support plate is symmetrically arranged on the top of the frame, the second cylinder is connected to the first support plate and is located on both sides of a plurality of conveyor belts, the U-shaped plate is connected to the power output part of the second cylinder, the plurality of first pressure blocks are rotatably connected in the U-shaped plate, and the plurality of first pressure blocks are all cylindrical structures.
[0014] In the above-mentioned tile stacking device, the first support plate is an L-shaped structure, the first support plate is provided with limiting holes arranged side by side, the U-shaped plate is provided with limiting columns matching the limiting holes, and the limiting columns are slidably connected to the limiting holes.
[0015] In the above-mentioned tile stacking equipment, the second guiding assembly includes a third cylinder, a second connecting plate, a third rotating shaft, a second support plate, and a plurality of second pressure blocks. The third rotating shaft is rotatably connected in the frame, the cylinder body of the third cylinder is hinged to one side of the frame, the power output part of the third cylinder is hinged to one end of the second connecting plate, the other end of the second connecting plate is fixedly connected to one end of the third rotating shaft, the second support plate is an L-shaped structure, the second support plate is connected to the third rotating shaft, and is arranged at intervals between a plurality of conveyor belts, and the plurality of second pressure blocks are rotatably connected to the second support plate.
[0016] In the above-mentioned tile stacking equipment, the material receiving device includes a material receiving rack and a horizontal driving mechanism. The horizontal driving mechanism is connected to the ground. The material receiving rack is connected to the horizontal driving mechanism and is located at the output end of the conveyor belt.
[0017] Compared with the prior art, the beneficial effects of the utility model are:
[0018] The utility model arranges a support frame on a frame, a plurality of support components matching the conveyor belt are arranged on the top of the support frame, and a plurality of rollers are arranged in the support components. By making the bottom of the conveyor belt contact with the rollers, not only will the conveying of the conveyor belt not be affected, but the conveyor belt can also be supported, thereby avoiding deformation of the conveyor belt. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 is a perspective view of a tile stacking device according to Embodiment 1;
[0020] Figure 2 is a top view of the tile stacking device of Example 1;
[0021] Figure 3 is a three-dimensional diagram of a frame of a tile stacking device of Example 1;
[0022] Figure 4 It is a three-dimensional view of the support frame of the tile stacking device of Example 1. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] Example 1
[0025] refer to Figure 1-4 A tile stacking device includes a frame 1, a first rotating shaft 2, a second rotating shaft 3, a plurality of conveyor belts 4, a flipping mechanism 5, and a material receiving device 9. The first rotating shaft 2 and the second rotating shaft 3 are both rotatably connected to the frame 1, one end of the plurality of conveyor belts 4 is fixedly connected to the first rotating shaft 2, and the other end of the plurality of conveyor belts 4 is rotatably connected to the second rotating shaft 3. The flipping mechanism 5 is connected to the second rotating shaft 3. The material receiving device 9 is located at the output end of the plurality of conveyor belts 4. It also includes a support frame 6, which is fixedly connected to the frame 1. A plurality of support assemblies 61 matching the conveyor belts 4 are provided on the top of the support frame 6. A plurality of rollers 612 are provided in the plurality of support assemblies 61, and the bottom of the conveyor belt 4 is in contact with the rollers 612.
[0026] It should be noted here that the tile stacking equipment needs to be used in conjunction with an external tile conveying device, especially for use in a tile production line.
[0027] Under this design, the tiles are transported to the tile stacking equipment and first enter the frame 1. Because one end of the conveyor belt 4 is fixedly connected to the first rotating shaft 2, and the other end is rotatably connected to the second rotating shaft 3, the conveyor belt 4 is powered by the first rotating shaft 2 to rotate the conveyor belt 4. The second rotating shaft 3 only provides a support point for the conveyor belt 4. The tiles move toward the receiving device 9 under the action of the conveyor belt 4. By providing a plurality of support assemblies 61 matching the conveyor belt 4 on the top of the support frame 6, and providing a plurality of rollers 612 in the support assembly 61, the bottom of the conveyor belt 4 is brought into contact with the rollers 612, which not only does not affect the transportation of the conveyor belt 4, but also supports the conveyor belt 4, thereby avoiding deformation of the conveyor belt 4. Finally, under the action of the flipping mechanism 5, the tiles are flipped onto the receiving device 9.
[0028] In this embodiment, the top of the frame 1 is an inclined surface, the first rotating shaft 2 and the second rotating shaft 3 are arranged along the inclined surface, the lowest point of the inclined surface is the output end, and the top of the support frame 6 matches the top of the frame 1.
[0029] In actual work, the design of the inclined surface and the arrangement of the first rotating shaft 2 and the second rotating shaft 3 along the inclined surface direction can reduce the burden of the conveyor belt 4 to a certain extent, and can also facilitate the transportation and flipping of tiles.
[0030] In this embodiment, the support assembly 61 includes a connecting frame 611, the connecting frame 611 is fixedly connected to the top of the support frame 6, a through slot 6111 is provided in the connecting frame 611, and the plurality of rollers 612 are rotatably connected in the through slot 6111. By making the bottom of the conveyor belt 4 contact with the rollers 612, not only will the conveying of the conveyor belt 4 not be affected, but the conveyor belt 4 can also be supported, thereby avoiding deformation of the conveyor belt 4.
[0031] Preferably, the flipping mechanism 5 includes a fixed frame 51, a first cylinder 52, and a first connecting plate 53. Both ends of the second rotating shaft 3 protrude from the frame 1. The cylinder body of the first cylinder 52 is hinged to the frame 1. The power output part of the first cylinder 52 is rotatably connected to one end of the first connecting plate 53. The other end of the first connecting plate 53 is fixedly connected to the end of the second rotating shaft 3. The fixed frame 51 is fixedly connected to the second rotating shaft 3.
[0032] In actual work, one end of the first connecting plate 53 is pushed by the power output part of the first cylinder 52. Since the other end of the first connecting plate 53 is fixedly connected to one end of the second rotating shaft 3, the first connecting plate 53 will drive the second rotating shaft 3 to rotate under the push of the first cylinder 52. The cylinder body of the first cylinder 52 is hinged to the frame 1, which can make the first cylinder 52 more flexible. The rotation of the second rotating shaft 3 drives the fixed frame 51 to swing around the second rotating shaft 3, thereby realizing the flipping of the tile.
[0033] Preferably, the fixing frame 51 is further provided with an elastic wheel 511, and the elastic wheel 511 is rotatably connected to the fixing frame 51. The elastic wheel 511 can reduce friction with the tiles and better protect the tiles.
[0034] More preferably, in this embodiment, it also includes a first guiding component 7 and a second guiding component 8, wherein the first guiding component 7 is symmetrically arranged on the frame 1 and located on both sides of the conveyor belt 4, and the second guiding component 8 is rotatably connected to the frame 1 and located between the first rotating shaft 2 and the second rotating shaft 3.
[0035] Specifically, the function of the first guiding component 7 and the second guiding component 8 is to guide the tiles when they enter the conveyor belt 4. The first guiding component 7 guides both sides of the tiles, and the second guiding component 8 guides one end of the tiles. The position of the tiles can be accurately corrected to avoid damage to the tiles during flipping due to the offset of the tiles.
[0036] Furthermore, the first guiding assembly 7 includes a first support plate 71, a second cylinder 72, a U-shaped plate 73, and a plurality of first pressure blocks 74, wherein the first support plate 71 is symmetrically arranged on the top of the frame 1, the second cylinder 72 is connected to the first support plate 71, and is located on both sides of a plurality of conveyor belts 4, the U-shaped plate 73 is connected to the power output part of the second cylinder 72, the plurality of first pressure blocks 74 are rotatably connected in the U-shaped plate 73, and the plurality of first pressure blocks 74 are all cylindrical structures.
[0037] In actual application, the second cylinder 72 is fixed on both sides of the frame 1 through the first support plate 71, and is located on both sides of multiple conveyor belts 4. The second cylinder 72 drives the power output part to move, so that the U-shaped plate 73 connected to its power output part also moves toward the conveyor belt 4 until the first pressure block 74 contacts the tiles on the conveyor belt 4 and pushes the tiles at the same time to correct the left and right positions of the tiles.
[0038] Preferably, the first support plate 71 is an L-shaped structure, the first support plate 71 is provided with limiting holes 711 arranged side by side, the U-shaped plate 73 is provided with limiting columns 731 matching the limiting holes 711, and the limiting columns 731 are slidably connected to the limiting holes 711.
[0039] The design of the limiting hole 711 and the limiting column 731 can make the U-shaped plate 73 move more smoothly. When the U-shaped plate 73 is pushed, the limiting column 731 will also slide in the limiting hole 711.
[0040] Preferably, the second guiding assembly 8 includes a third cylinder 81, a second connecting plate 82, a third rotating shaft 83, a second support plate 84, and a plurality of second pressure blocks 85, wherein the third rotating shaft 83 is rotatably connected in the frame 1, the cylinder body of the third cylinder 81 is hinged to one side of the frame 1, the power output part of the third cylinder 81 is hinged to one end of the second connecting plate 82, the other end of the second connecting plate 82 is fixedly connected to one end of the third rotating shaft 83, the second support plate 84 is an L-shaped structure, the second support plate 84 is connected to the third rotating shaft 83, and is arranged at intervals between the plurality of conveyor belts 4, and the plurality of second pressure blocks 85 are rotatably connected to the second support plate 84.
[0041] Specifically, the function of the second guiding component 8 is to cooperate with the first guiding component 7 to guide one end of the tile on the basis of the guidance of the first guiding component 7. Because one end of the second connecting plate 82 is connected to the power output part of the third cylinder 81, and the other end of the second connecting plate 82 is fixedly connected to one end of the third rotating shaft 83, the second connecting plate 82 will drive the third rotating shaft 83 to rotate under the push of the third cylinder 81, thereby driving the second support plate 84 to rotate around the axis of the third rotating shaft 83 to realize the swing of the second support plate 84. However, it should be noted here that the initial state of the second support plate 84 is to protrude from the conveyor belt 4. That is to say, during the transportation of the tile by the conveyor belt 4, the tile will contact the second pressure block 85, and then the first guiding component 7 will guide the two sides of the tile, and the third cylinder 81 will drive the third rotating shaft 83 to rotate, so that the second support plate 84 rotates to the top of the support frame 6.
[0042] Preferably, the material receiving device 9 includes a material receiving frame 91 and a horizontal driving mechanism 92 . The horizontal driving mechanism 92 is connected to the ground. The material receiving frame 91 is connected to the horizontal driving mechanism 92 and is located at the output end of the conveyor belt 4 .
[0043] In order to stack the tiles more automatically, the horizontal drive mechanism 92 will drive the material receiving rack 91 to move away from the conveyor belt 4 according to the stacking status of the material receiving rack 91, so as to free up enough space for the flipping mechanism 5 to flip and stack the tiles.
[0044] The above is only a preferred embodiment of the present invention. It should be pointed out that a person skilled in the art can make several improvements or modifications without departing from the principle of the present invention. These improvements or modifications should also be regarded as within the protection scope of the present invention.
Claims
1. A tile stacking device, comprising a frame, a first rotating shaft, a second rotating shaft, a plurality of conveyor belts, a turning mechanism, and a material receiving device, wherein the first rotating shaft and the second rotating shaft are both rotatably connected to the frame, one end of the plurality of conveyor belts are fixedly connected to the first rotating shaft, the other end of the plurality of conveyor belts are rotatably connected to the second rotating shaft, the turning mechanism is connected to the second rotating shaft, and the material receiving device is located at the output end of the plurality of conveyor belts, characterized in that: It also includes a support frame, which is fixedly connected to the frame. The top of the support frame is provided with a plurality of support components matching the conveyor belt. The plurality of support components are provided with a plurality of rollers, and the bottom of the conveyor belt is in contact with the rollers.
2. The tile stacking device according to claim 1, characterized in that: The top of the frame is an inclined surface, the first rotating shaft and the second rotating shaft are arranged along the inclined surface, the lowest point of the inclined surface is the output end, and the top of the support frame matches the top of the frame.
3. The tile stacking device according to claim 1, characterized in that: The support assembly comprises a connecting frame, the connecting frame is fixedly connected to the top of the supporting frame, a through slot is arranged in the connecting frame, and the plurality of rollers are rotatably connected in the through slot.
4. The tile stacking device according to claim 1, characterized in that: The flipping mechanism includes a fixed frame, a first cylinder, and a first connecting plate. Both ends of the second rotating shaft protrude from the frame. The cylinder body of the first cylinder is hinged to the frame. The power output part of the first cylinder is rotatably connected to one end of the first connecting plate. The other end of the first connecting plate is fixedly connected to the end of the second rotating shaft. The fixed frame is fixedly connected to the second rotating shaft.
5. The tile stacking device according to claim 4, characterized in that: The fixing frame is also provided with an elastic wheel, and the elastic wheel is rotatably connected with the fixing frame.
6. The tile stacking device according to claim 1, characterized in that: It also includes a first guide assembly and a second guide assembly. The first guide assembly is symmetrically arranged on the frame and located on both sides of the conveyor belt. The second guide assembly is rotatably connected to the frame and located between the first rotating shaft and the second rotating shaft.
7. The tile stacking device according to claim 6, characterized in that: The first guiding assembly includes a first support plate, a second cylinder, a U-shaped plate, and a plurality of first pressure blocks. The first support plate is symmetrically arranged on the top of the frame. The second cylinder is connected to the first support plate and is located on both sides of a plurality of conveyor belts. The U-shaped plate is connected to the power output part of the second cylinder. The plurality of first pressure blocks are rotatably connected in the U-shaped plate, and the plurality of first pressure blocks are all cylindrical structures.
8. The tile stacking device according to claim 7, characterized in that: The first support plate is an L-shaped structure. The first support plate is provided with limiting holes arranged side by side. The U-shaped plate is provided with limiting columns matching the limiting holes. The limiting columns are slidably connected to the limiting holes.
9. The tile stacking device according to claim 6, characterized in that: The second guiding assembly includes a third cylinder, a second connecting plate, a third rotating shaft, a second supporting plate, and a plurality of second pressure blocks. The third rotating shaft is rotatably connected in the frame. The cylinder body of the third cylinder is hinged to one side of the frame. The power output part of the third cylinder is hinged to one end of the second connecting plate. The other end of the second connecting plate is fixedly connected to one end of the third rotating shaft. The second supporting plate is an L-shaped structure. The second supporting plate is connected to the third rotating shaft and is arranged at intervals between a plurality of conveyor belts. The plurality of second pressure blocks are rotatably connected to the second supporting plate.
10. The tile stacking device according to claim 1, characterized in that: The material receiving device comprises a material receiving frame and a horizontal driving mechanism. The horizontal driving mechanism is connected to the ground. The material receiving frame is connected to the horizontal driving mechanism and is located at the output end of the conveyor belt.
