Workstation capable of rapidly assembling containers

Abstract

A workstation capable of quickly assembling containers relates to the technical field of container production devices and comprises two bases, a plurality of cross beams are mounted on each base, the top of each cross beam is welded to a rack, the cross beams are in contact connection with transmission wheels, the racks are in matched connection with gears, and the transmission wheels and the gears are rotationally mounted on a moving frame. Six height adjusting mechanisms and ten electromagnets are arranged on the movable frame, a first hydraulic cylinder is installed on the base, an output shaft of the first hydraulic cylinder is rotationally connected with the bottom of the movable frame, stand columns are vertically installed at the two ends of the movable frame, and three front blocking limiting mechanisms are arranged on the stand column on the left side; a lifting frame is installed between every two stand columns in the same row in a sliding mode, and nine upper pressing mechanisms and nine hydraulic jacking mechanisms are installed on each lifting frame. All faces of a container are fixed through the hydraulic jacking mechanism, the upper pressing mechanism and the front blocking limiting mechanism, the problem of manual fixing is solved, efficiency is improved, and labor intensity is relieved.

Description

Technical Field

[0001] The utility model relates to the technical field of container production devices, in particular to a workstation capable of quickly assembling containers. Background Art

[0002] The greatest success of containers lies in the standardization of their products and the entire transportation system established by them. The ability to standardize a huge object with a load of dozens of tons and gradually realize a logistics system that matches ships, ports, routes, roads, transfer stations, bridges, tunnels, and multimodal transport around the world is indeed one of the greatest miracles ever created by mankind.

[0003] At present, the container assembly process is completely manual, which has the problems of high labor intensity, long working hours and low assembly precision. Utility Model Content

[0004] The utility model provides a workstation which can quickly assemble containers.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A workstation for quickly assembling containers comprises two bases, each of which is provided with a plurality of cross beams, the top of each cross beam is welded to a rack, the length of the cross beam is greater than the length of the rack, the cross beam is in contact with and connected to a transmission wheel, the rack is cooperatively connected to a gear, the transmission wheel and the gear are both rotatably mounted on a mobile frame, six height adjustment mechanisms and ten electromagnets are arranged on the mobile frame, a first hydraulic cylinder is arranged on the base, the output shaft of the first hydraulic cylinder is rotatably connected to the bottom of the mobile frame, columns are vertically mounted at both ends of the mobile frame, three front stop limit mechanisms are arranged on the columns on the left side, a lifting frame is slidably mounted between every two columns in the same row, nine upper clamping mechanisms and nine hydraulic jacking mechanisms are arranged on each lifting frame, two adjusting hydraulic cylinders are arranged on each mobile frame, and the output shafts of the adjusting hydraulic cylinders are cooperatively connected to the lifting frame.

[0007] A further preferred solution of the utility model is that three groups of first rollers are installed on the left and right sides of the lifting frame, and three groups of second rollers are installed on the left and right ends of the front and rear sides of the lifting frame, and the first rollers and the second rollers are matched with the columns.

[0008] A further preferred solution of the utility model is as follows: the height adjustment mechanism includes a vertical tube, a round nut, a base plate, an adjusting screw and a disc, the top of the vertical tube is welded with the base plate, a through hole is opened on the base plate, a round nut is welded in the through hole of the base plate, the round nut is screwed together with the adjusting screw, and the top of the adjusting screw is welded with a disc.

[0009] The utility model further optimizes the scheme: the front stop limit mechanism includes a rotating seat, a second hydraulic cylinder, a limit plate and a connecting plate. The rotating seat is fixedly mounted on the column, the rotating seat is rotatably connected to the fixed end of the second hydraulic cylinder, the output shaft of the second hydraulic cylinder is rotatably connected to one end of the limit plate, a connecting plate is provided on one side of the second hydraulic cylinder, and the connecting plate is rotatably connected to the limit plate.

[0010] A further preferred solution of the utility model is as follows: the upper clamping mechanism includes a first support, a second support, a third hydraulic cylinder and an upper clamping plate. The first support and the second support are arranged on the lifting frame. The first support is rotatably mounted together with the fixed end of the third hydraulic cylinder, the output shaft of the third hydraulic cylinder is rotatably mounted together with the upper clamping plate, and the upper clamping plate is rotatably mounted together with the second support.

[0011] A further preferred solution of the utility model is as follows: the hydraulic jacking mechanism comprises a mounting plate and a fourth hydraulic cylinder, the mounting plate is mounted on the lifting frame, and the fourth hydraulic cylinder is mounted on the mounting plate.

[0012] The utility model has the following benefits:

[0013] The utility model fixes each surface of the container through a hydraulic jacking mechanism, an upper pressing mechanism and a front stop limit mechanism, solves the problem of manual fixing, improves efficiency and reduces labor intensity. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0015] Figure 2 It is a partial top view structural diagram of the base of the utility model;

[0016] Figure 3 It is a side structural schematic diagram of the base of the utility model;

[0017] Figure 4 It is a schematic diagram of the front cross-sectional structure of the height adjustment mechanism of the utility model;

[0018] Figure 5 It is a side structural schematic diagram of the upper pressing mechanism of the utility model;

[0019] Figure 6 It is a side structural schematic diagram of the hydraulic jacking mechanism of the utility model;

[0020] Figure 7 It is a top view structural schematic diagram of the front stop limit mechanism of the utility model;

[0021] Figure 8 It is a side view structural diagram of the first roller of the utility model;

[0022] Fig. 9 This is a schematic diagram of the top view of the second roller structure of the utility model;

[0023] In the figure: 1 base, 2 mobile frame, 3 column, 4 lifting frame, 5 front stop limit mechanism, 6 upper clamping mechanism, 7 hydraulic clamping mechanism, 8 adjusting hydraulic cylinder, 9 beam, 10 rack, 11 height adjustment mechanism, 12 electromagnet, 13 transmission wheel, 14 gear, 15 riser, 16 bottom plate, 17 round nut, 18 adjusting screw rod, 19 disc, 20 third hydraulic cylinder, 21 first support, 22 second support, 23 upper clamping plate, 24 mounting plate, 25 fourth hydraulic cylinder, 26 rotating seat, 27 second hydraulic cylinder, 28 connecting plate, 29 limit plate, 30 first roller, 31 second roller. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0025] according to Figure 1-9 As shown, a workstation for quickly assembling containers includes two bases 1, each of which is equipped with a plurality of cross beams 9, the top of each cross beam 9 is welded to a rack 10, the length of the cross beam 9 is greater than the length of the rack 10, the cross beam 9 is in contact with a transmission wheel 13, the rack 10 is cooperatively connected to a gear 14, the transmission wheel 13 and the gear 14 are both rotatably mounted on a mobile frame 2, the mobile frame 2 is provided with six height adjustment mechanisms 11 and ten electromagnets 12, a first hydraulic cylinder is installed on the base 1, the output shaft of the first hydraulic cylinder is rotatably connected to the bottom of the mobile frame 2, columns 3 are vertically mounted at both ends of the mobile frame 2, three front stop limit mechanisms 5 are arranged on the left column 3, a lifting frame 4 is slidably mounted between every two columns 3 in the same row, each lifting frame 4 is equipped with nine upper clamping mechanisms 6 and nine hydraulic jacking mechanisms 7, and each mobile frame 2 is provided with two adjusting hydraulic cylinders 8, and the output shaft of the adjusting hydraulic cylinder 8 is cooperatively connected to the lifting frame 4.

[0026] Three sets of first rollers 30 are installed on both sides of the lifting frame 4 , and three sets of second rollers 31 are installed on both ends of the front and rear sides of the lifting frame 4 . Both the first rollers 30 and the second rollers 31 cooperate with the pillars 3 .

[0027] The height adjustment mechanism 11 includes a vertical tube 15, a round nut 17, a base plate 16, an adjusting screw rod 18 and a disc 19. The base plate 16 is welded to the top of the vertical tube 15. A through hole is opened on the base plate 16. A round nut 17 is welded in the through hole of the base plate 16. The round nut 17 is screwed together with the adjusting screw rod 18. The disc 19 is welded to the top of the adjusting screw rod 18.

[0028] The front stop limit mechanism 5 includes a rotating seat 26, a second hydraulic cylinder 27, a limit plate 29 and a connecting plate 28. The rotating seat 26 is fixedly mounted on the column 3. The rotating seat 26 is rotatably connected to the fixed end of the second hydraulic cylinder 27. The output shaft of the second hydraulic cylinder 27 is rotatably connected to one end of the limit plate 29. A connecting plate 28 is provided on one side of the second hydraulic cylinder 27, and the connecting plate 28 is rotatably connected to the limit plate 29.

[0029] The upper clamping mechanism 6 includes a first support 21, a second support 22, a third hydraulic cylinder 20 and an upper clamping plate 23. The first support 21 and the second support 22 are arranged on the lifting frame 4. The first support 21 is rotatably mounted with the fixed end of the third hydraulic cylinder 20, the output shaft of the third hydraulic cylinder 20 is rotatably mounted with the upper clamping plate 23, and the upper clamping plate 23 is rotatably mounted with the second support 22.

[0030] The hydraulic jacking mechanism 7 includes a mounting plate 24 and a fourth hydraulic cylinder 25 . The mounting plate 24 is mounted on the lifting frame 4 , and the fourth hydraulic cylinder 25 is mounted on the mounting plate 24 .

[0031] Working principle: According to the size of the workpiece bottom plate 16, control the movement of the mobile frame 2, use the crane to place the workpiece bottom plate 16 on the height adjustment mechanism 11 of the mobile frame 2, use the crane to lift the front plate of the workpiece to the front of the bottom plate 16, start the second hydraulic cylinder 27 to push the limit plate 29 to keep the front plate and the bottom plate 16 in a vertical state, then the front plate can be installed, and the rear plate can be installed by turning the workpiece over using the crane. Use the crane to lift the left and right side plates of the workpiece to the corresponding positions, turn on the electromagnet 12 button to make the bottom of the left and right side plates of the workpiece adsorbed on the electromagnet 12, start the fourth hydraulic cylinder 25 to push the left and right side plates of the workpiece, so that the bottom surface of the left and right side plates of the workpiece is tightly fitted with the bottom plate 16 and the front and rear panels. Use the crane to move the top plate of the workpiece to the specified position, control the third hydraulic cylinder 20 to make the upper clamping plate 23 clamp the top plate, then the top plate can be installed.

[0032] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A workstation for rapid assembly of containers, characterized by: The invention comprises two bases (1), each base (1) is provided with a plurality of cross beams (9), the top of each cross beam (9) is welded to a rack (10), the length of the cross beam (9) is greater than the length of the rack (10), the cross beam (9) is in contact with a transmission wheel (13), the rack (10) is in cooperation with a gear (14), the transmission wheel (13) and the gear (14) are both rotatably mounted on a mobile frame (2), the mobile frame (2) is provided with six height adjustment mechanisms (11) and ten electromagnets (12), and a first hydraulic pressure device (11) is mounted on the base (1). The output shaft of the first hydraulic cylinder is rotatably connected to the bottom of the mobile frame (2), columns (3) are vertically installed at both ends of the mobile frame (2), three front stop limit mechanisms (5) are arranged on the left column (3), a lifting frame (4) is slidably installed between every two columns (3) in the same row, nine upper clamping mechanisms (6) and nine hydraulic jacking mechanisms (7) are installed on each lifting frame (4), and two adjusting hydraulic cylinders (8) are arranged on each mobile frame (2), and the output shafts of the adjusting hydraulic cylinders (8) are cooperatively connected to the lifting frame (4).

2. A workstation for rapid container assembly according to claim 1, characterized in that: Three groups of first rollers (30) are installed on both left and right sides of the lifting frame (4), and three groups of second rollers (31) are installed on both left and right ends of the front and rear sides of the lifting frame (4). Both the first rollers (30) and the second rollers (31) are matched with the pillars (3).

3. A workstation for rapid container assembly according to claim 1, characterized in that: The height adjustment mechanism (11) comprises a vertical tube (15), a round nut (17), a bottom plate (16), an adjusting screw rod (18) and a disc (19). The top of the vertical tube (15) is welded with the bottom plate (16). A through hole is provided on the bottom plate (16). A round nut (17) is welded in the through hole of the bottom plate (16). The round nut (17) and the adjusting screw rod (18) are screwed together. The top of the adjusting screw rod (18) is welded with the disc (19).

4. A workstation for rapid container assembly according to claim 1, characterized in that: The front stop limit mechanism (5) comprises a rotating seat (26), a second hydraulic cylinder (27), a limit plate (29) and a connecting plate (28); the rotating seat (26) is fixedly mounted on the column (3); the rotating seat (26) is rotatably connected to a fixed end of the second hydraulic cylinder (27); the output shaft of the second hydraulic cylinder (27) is rotatably connected to one end of the limit plate (29); a connecting plate (28) is provided on one side of the second hydraulic cylinder (27); and the connecting plate (28) is rotatably connected to the limit plate (29).

5. A workstation for rapid container assembly according to claim 1, characterized in that: The upper clamping mechanism (6) comprises a first support (21), a second support (22), a third hydraulic cylinder (20) and an upper clamping plate (23); the first support (21) and the second support (22) are arranged on the lifting frame (4); the first support (21) and the fixed end of the third hydraulic cylinder (20) are rotatably mounted together; the output shaft of the third hydraulic cylinder (20) and the upper clamping plate (23) are rotatably mounted together; and the upper clamping plate (23) and the second support (22) are rotatably mounted together.

6. A workstation for rapid container assembly according to claim 1, characterized in that: The hydraulic jacking mechanism (7) comprises a mounting plate (24) and a fourth hydraulic cylinder (25); the mounting plate (24) is mounted on the lifting frame (4); and the fourth hydraulic cylinder (25) is mounted on the mounting plate (24).

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