Rail type belt conveyor inspection robot

Abstract

The utility model provides a track type belt conveyor inspection robot, and relates to the technical field of inspection robots, the track type belt conveyor inspection robot comprises an I-shaped track and an auxiliary device, the surface of the I-shaped track is slidably connected with inspection equipment, the bottom of the inspection equipment is fixedly connected with a U-shaped frame, and the U-shaped frame is fixedly connected with the auxiliary device. A camera is rotatably connected to the interior of the U-shaped frame, a cleaning device is arranged at a lens of the camera and comprises a fixing plate, the fixing plate is fixedly connected to the upper surface of the camera, a servo motor is fixedly connected to the surface of the fixing plate, and a gear is fixedly connected to the output end of the servo motor; according to the cleaning device, the effect of cleaning the lens of the camera is achieved through the cleaning plate arranged on the cleaning device, and the situation that dust is accumulated on the lens of the camera, and consequently shooting of the camera is not clear is avoided.

Description

Technical Field

[0001] The utility model relates to the technical field of inspection robots, in particular to a track-type belt conveyor inspection robot. Background Art

[0002] Belt conveyors are widely used in industrial production fields such as mining, metallurgy, coal, electricity, ports, cement, etc. because of their continuous operation, high stability and large transport capacity.

[0003] In the prior art, when inspection robots are working in mines, coal mines and other places, these sites will inevitably generate a lot of dust during work. This dust will adhere to the camera of the inspection robot. After long-term use, the dust will cover the lens of the camera of the inspection robot, the inspection robot will not be able to take clear pictures, and the inspection robot cannot be used normally. Utility Model Content

[0004] The utility model provides a track-type belt conveyor inspection robot to solve the shortcomings in the prior art.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a track-type belt conveyor inspection robot, comprising an I-shaped track and an auxiliary device, the surface of the I-shaped track is slidably connected to an inspection device, the bottom of the inspection device is fixedly connected to a U-shaped frame, the inside of the U-shaped frame is rotatably connected to a camera, and a cleaning device is provided at the lens of the camera, and the cleaning device comprises a fixed plate, the fixed plate is fixedly connected to the upper surface of the camera, the surface of the fixed plate is fixedly connected to a servo motor, the output end of the servo motor is fixedly connected to a gear, a tooth plate is provided at the corresponding gear of the camera, the tooth plate and the gear are meshed with each other, one end of the tooth plate is fixedly connected to a moving plate, and a cleaning plate is provided on one side of the moving plate with the aid of an auxiliary device, and the cleaning plate is in contact with the lens of the camera.

[0006] The effect achieved by the above components is: when the camera lens needs to be cleaned, the servo motor on the fixed plate is turned on, the servo motor drives the gear to rotate, the gear drives the toothed plate, the movable plate and the cleaning plate to move together, and the cleaning plate slides on the surface of the camera lens, thereby achieving the effect of cleaning the camera lens. When inspecting mines and other places, the inspection equipment moves on the I-shaped track, and the inspection equipment inspects the mine with the help of the camera on the U-shaped frame. The cleaning plate set by the cleaning device achieves the effect of cleaning the camera lens, thereby avoiding dust accumulation on the camera lens, which causes unclear camera shooting.

[0007] Preferably, one end of the tooth plate away from the movable plate is fixedly connected with a baffle, and the size of the baffle is larger than that of the tooth plate.

[0008] The effect achieved by the above components is: by setting the baffle, the maximum displacement of the tooth plate is limited, thereby preventing the tooth plate from being separated from the gear.

[0009] Preferably, two symmetrical sliding blocks are fixedly connected to one side of the movable plate close to the cleaning plate, and a slide rail is fixedly connected to the slide plate corresponding to the camera, and the inner wall size of the slide rail is adapted to the size of the sliding block.

[0010] The effect achieved by the above components is: by moving the slider in the slide rail, the moving direction of the moving plate is restricted, the rotation of the moving plate is avoided, and the stability of the movement of the moving plate is improved.

[0011] Preferably, two mutually symmetrical oblique rods are fixedly connected to the surface of the tooth plate, and one end of the oblique rod is fixedly connected to the movable plate.

[0012] The effects achieved by the above components are: a stable triangular structure is formed by the arranged inclined rods, the movable plate and the tooth plate, thereby improving the stability of the tooth plate and preventing the tooth plate from shaking.

[0013] Preferably, the auxiliary device is arranged on the movable plate, and the auxiliary device includes two symmetrical blocks, and the two blocks are slidably connected to the movable plate. One side of the cleaning plate is fixedly connected with two symmetrical positioning rods, and the movable plate is provided with positioning holes corresponding to the positioning rods, and the size of the positioning rods is matched with the size of the positioning holes. The surface of the positioning rod is provided with a slot, and the size of the slot is matched with the size of the block.

[0014] The effect achieved by the above components is: when the cleaning plate needs to be installed, the cleaning plate is moved to the position of the movable plate, and then the positioning rod on the cleaning plate is inserted into the positioning hole of the movable plate, and finally the card block is moved and inserted into the card slot of the positioning rod, thereby achieving the effect of fixing the cleaning plate. Through the auxiliary device, it is convenient for the staff to replace the cleaning plate when the cleaning plate is damaged.

[0015] Preferably, one end of the positioning rod away from the cleaning plate is fixedly connected with a pointed protrusion, and the tip of the pointed protrusion is away from the positioning rod.

[0016] The effect achieved by the above-mentioned components is that the pointed protrusion makes it convenient for the staff to insert the positioning rod into the positioning hole, thus bringing convenience to the staff.

[0017] Preferably, both sides of the clamping block are slidably connected to limit plates, and the two limit plates are fixedly connected to the movable plate.

[0018] The effect achieved by the above components is: by setting the limit plate, the moving direction of the card block is limited, the card block is prevented from rotating, and the stability of the card block movement is improved.

[0019] Preferably, a pull plate is fixedly connected to the upper surface of the clamping block, and the surface of the pull plate is provided with anti-slip grooves.

[0020] The effect achieved by the above components is: by setting the pull plate, it is convenient for the staff to move the card block, which brings convenience to the staff.

[0021] In summary, the beneficial effects of the utility model are:

[0022] When the camera lens needs to be cleaned, the servo motor on the fixed plate is turned on, the servo motor drives the gear to rotate, the gear drives the toothed plate, the movable plate and the cleaning plate to move together, the cleaning plate slides on the surface of the camera lens, so as to achieve the effect of cleaning the camera lens. When inspecting mines and other places, the inspection equipment moves on the I-shaped track, and the inspection equipment inspects the mine with the help of the camera on the U-shaped frame. The cleaning plate set by the cleaning device achieves the effect of cleaning the camera lens, thereby avoiding dust accumulation on the camera lens, which causes unclear camera shooting. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0024] Figure 2 It is a schematic diagram of the three-dimensional structure of the camera of the utility model;

[0025] Figure 3 It is a three-dimensional structural schematic diagram of the cleaning device of the utility model;

[0026] Figure 4 It is a three-dimensional structural schematic diagram of the movable plate and the cleaning plate of the utility model;

[0027] Figure 5 For this utility model Figure 4 Enlarged view of point A.

[0028] Legend: 1. I-shaped track; 2. Inspection equipment; 3. U-shaped frame; 4. Camera; 5. Cleaning device; 51. Fixed plate; 52. Servo motor; 53. Gear; 54. Tooth plate; 55. Moving plate; 56. Cleaning plate; 57. Slide rail; 58. Slider; 59. Baffle; 510. Diagonal rod; 6. Auxiliary device; 61. Block; 62. Positioning rod; 63. Slot; 64. Positioning hole; 65. Limit plate; 66. Sharp protrusion; 67. Pull plate. DETAILED DESCRIPTION

[0029] Reference Figure 1-5 As shown, this embodiment discloses a track-type belt conveyor inspection robot, including an I-shaped track 1 and an auxiliary device 6, the surface of the I-shaped track 1 is slidably connected to the inspection device 2, the bottom of the inspection device 2 is fixedly connected to the U-shaped frame 3, the inside of the U-shaped frame 3 is rotatably connected to the camera 4, and a cleaning device 5 is provided at the lens of the camera 4.

[0030] Reference Figure 1-5 As shown, the cleaning device 5 includes a fixed plate 51, which is fixedly connected to the upper surface of the camera 4, a servo motor 52 is fixedly connected to the surface of the fixed plate 51, a gear 53 is fixedly connected to the output end of the servo motor 52, a tooth plate 54 is provided at the position of the camera 4 corresponding to the gear 53, the tooth plate 54 and the gear 53 are meshed with each other, one end of the tooth plate 54 is fixedly connected to a moving plate 55, and a cleaning plate 56 is provided on one side of the moving plate 55 with the aid of an auxiliary device 6, and the cleaning plate 56 is in contact with the lens of the camera 4. When it is necessary to clean the lens of the camera 4, the servo motor 52 on the fixed plate 51 is turned on, the servo motor 52 drives the gear 53 to rotate, the gear 53 drives the toothed plate 54 and the movable plate 55 and the cleaning plate 56 to move together, and the cleaning plate 56 slides on the surface of the lens of the camera 4 to achieve the effect of cleaning the lens of the camera 4. When inspecting places such as mines, the inspection equipment 2 moves on the I-shaped track 1, and the inspection equipment 2 inspects the mine with the help of the camera 4 on the U-shaped frame 3. The cleaning plate 56 set by the cleaning device 5 achieves the effect of cleaning the lens of the camera 4, thereby avoiding dust accumulation on the lens of the camera 4, which causes unclear shooting by the camera 4.

[0031] Reference Figure 1-5 As shown, a baffle 59 is fixedly connected to one end of the tooth plate 54 away from the moving plate 55, and the size of the baffle 59 is larger than the size of the tooth plate 54. By setting the baffle 59, the maximum displacement of the tooth plate 54 is limited, and the tooth plate 54 is prevented from being separated from the gear 53. Two symmetrical sliders 58 are fixedly connected to one side of the moving plate 55 close to the cleaning plate 56, and a slide rail 57 is fixedly connected to the slide corresponding to the camera 4, and the inner wall size of the slide rail 57 is adapted to the size of the slider 58. By the slider 58 moving in the slide rail 57, the effect of limiting the moving direction of the moving plate 55 is achieved, and the rotation of the moving plate 55 is prevented, thereby improving the stability of the movement of the moving plate 55. Two symmetrical inclined rods 510 are fixedly connected to the surface of the tooth plate 54, and one end of the inclined rod 510 is fixedly connected to the moving plate 55. The inclined rod 510, the moving plate 55 and the tooth plate 54 form a stable triangular structure, thereby improving the stability of the tooth plate 54 and preventing the tooth plate 54 from shaking.

[0032] Reference Figure 1-5As shown, the auxiliary device 6 is arranged on the movable plate 55, and the auxiliary device 6 includes two mutually symmetrical blocks 61, and the two blocks 61 are slidably connected to the movable plate 55. Two mutually symmetrical positioning rods 62 are fixedly connected to one side of the cleaning plate 56, and a positioning hole 64 is provided at the movable plate 55 corresponding to the positioning rod 62, and the size of the positioning rod 62 is adapted to the size of the positioning hole 64, and a card slot 63 is provided on the surface of the positioning rod 62, and the size of the card slot 63 is adapted to the size of the block 61. When the cleaning plate 56 needs to be installed, the cleaning plate 56 is moved to the position of the movable plate 55, and the positioning rod 62 on the cleaning plate 56 is inserted into the positioning hole 64 of the movable plate 55, and finally the block 61 is moved, and the block 61 is inserted into the card slot 63 of the positioning rod 62, so as to achieve the effect of fixing the cleaning plate 56, and the auxiliary device 6 is used to facilitate the staff to replace the cleaning plate 56 when the cleaning plate 56 is damaged.

[0033] Reference Figure 1-5 As shown, one end of the positioning rod 62 away from the cleaning plate 56 is fixedly connected with a pointed protrusion 66, and the tip of the pointed protrusion 66 is away from the positioning rod 62. The provision of the pointed protrusion 66 facilitates the staff to insert the positioning rod 62 into the positioning hole 64, which brings convenience to the staff. Limiting plates 65 are slidably connected to both sides of the block 61, and the two limiting plates 65 are fixedly connected to the movable plate 55. By providing the limiting plates 65, the effect of limiting the moving direction of the block 61 is achieved, the rotation of the block 61 is prevented, and the stability of the movement of the block 61 is improved. A pull plate 67 is fixedly connected to the upper surface of the block 61, and the surface of the pull plate 67 is provided with anti-slip grooves. By providing the pull plate 67, the effect of facilitating the staff to move the block 61 is achieved, which brings convenience to the staff.

[0034] Working principle: when it is necessary to clean the lens of the camera 4, turn on the servo motor 52 on the fixed plate 51, the servo motor 52 rotates with the gear 53, the gear 53 moves with the toothed plate 54, the movable plate 55 and the cleaning plate 56, the slider 58 on the movable plate 55 moves in the slide rail 57, so as to limit the moving direction of the movable plate 55 and prevent the movable plate 55 from rotating, the cleaning plate 56 slides on the surface of the lens of the camera 4, so as to clean the lens of the camera 4, when inspecting the mine and other places, the inspection equipment 2 moves on the I-shaped track 1, and the inspection equipment 2 inspects the mine with the help of the camera 4 on the U-shaped frame 3, and the cleaning plate 56 set by the cleaning device 5 can clean the lens of the camera 4, so as to prevent dust from accumulating on the lens of the camera 4, which may cause unclear shooting of the camera 4.

[0035] When the cleaning plate 56 needs to be installed, the cleaning plate 56 is moved to the position of the movable plate 55, and the positioning rod 62 on the cleaning plate 56 is inserted into the positioning hole 64 of the movable plate 55 with the help of the pointed protrusion 66. Finally, the block 61 is moved by the pulling plate 67, and the block 61 is inserted into the slot 63 of the positioning rod 62, thereby achieving the effect of fixing the cleaning plate 56. The auxiliary device 6 is used to facilitate the staff to replace the cleaning plate 56 when the cleaning plate 56 is damaged.

Claims

1. A track-type belt conveyor inspection robot, comprising an I-shaped track (1) and an auxiliary device (6), characterized in that: The surface of the I-shaped track (1) is slidably connected to an inspection device (2); the bottom of the inspection device (2) is fixedly connected to a U-shaped frame (3); the interior of the U-shaped frame (3) is rotatably connected to a camera (4); a cleaning device (5) is provided at the lens of the camera (4); the cleaning device (5) comprises a fixed plate (51); the fixed plate (51) is fixedly connected to the upper surface of the camera (4); a servo motor (52) is fixedly connected to the surface of the fixed plate (51); a gear (53) is fixedly connected to the output end of the servo motor (52); a tooth plate (54) is provided at the position of the camera (4) corresponding to the gear (53); the tooth plate (54) and the gear (53) are meshed with each other; one end of the tooth plate (54) is fixedly connected to a moving plate (55); a cleaning plate (56) is provided on one side of the moving plate (55) with the aid of an auxiliary device (6); the cleaning plate (56) is in contact with the lens of the camera (4).

2. The rail-type belt conveyor inspection robot according to claim 1, characterized in that: One end of the tooth plate (54) away from the moving plate (55) is fixedly connected with a baffle plate (59), and the size of the baffle plate (59) is larger than the size of the tooth plate (54).

3. The rail-type belt conveyor inspection robot according to claim 1, characterized in that: Two mutually symmetrical sliding blocks (58) are fixedly connected to one side of the movable plate (55) close to the cleaning plate (56), and a sliding rail (57) is fixedly connected to the position of the camera (4) corresponding to the sliding block, and the inner wall size of the sliding rail (57) is adapted to the size of the sliding block (58).

4. The rail-type belt conveyor inspection robot according to claim 1, characterized in that: Two mutually symmetrical oblique rods (510) are fixedly connected to the surface of the tooth plate (54), and one end of the oblique rod (510) is fixedly connected to the moving plate (55).

5. The rail-type belt conveyor inspection robot according to claim 1, characterized in that: The auxiliary device (6) is arranged on the movable plate (55), and the auxiliary device (6) comprises two mutually symmetrical clamping blocks (61), the two clamping blocks (61) are slidably connected to the movable plate (55), one side of the cleaning plate (56) is fixedly connected with two mutually symmetrical positioning rods (62), the movable plate (55) is provided with positioning holes (64) corresponding to the positioning rods (62), the size of the positioning rods (62) is matched with the size of the positioning holes (64), and the surface of the positioning rod (62) is provided with a clamping groove (63), the size of the clamping groove (63) is matched with the size of the clamping block (61).

6. The rail-type belt conveyor inspection robot according to claim 5, characterized in that: One end of the positioning rod (62) away from the cleaning plate (56) is fixedly connected with a sharp protrusion (66), and the tip of the sharp protrusion (66) is away from the positioning rod (62).

7. The rail-type belt conveyor inspection robot according to claim 5, characterized in that: Both sides of the clamping block (61) are slidably connected to limit plates (65), and the two limit plates (65) are fixedly connected to the movable plate (55).

8. The rail-type belt conveyor inspection robot according to claim 5, characterized in that: A pull plate (67) is fixedly connected to the upper surface of the clamping block (61), and the surface of the pull plate (67) is provided with anti-slip grooves.

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