Cigarette box conveying belt converging device with counting function

By designing a smoke box conveyor belt convergence device that is automatic separation and counting, the problem of traditional manpower handling is solved, efficient statistics and convergence of the number of smoke boxes is achieved, labor burden is reduced and counting accuracy is improved.

CN222248981UActive Publication Date: 2024-12-27QINZHOU TOBACCO CO OF GUANGXI ZHUANG AUTONOMOUS REGION
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Patent Information

Application Number
CN202421126919.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2024-12-27
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

Under the traditional method, cigarette boxes need manpower to be transported when packaged and stored, which is inefficient and increases labor intensity, and cannot effectively count the number of cigarette boxes.

Method used

Design a smoke box conveyor belt bus device with counting function, including a bus conveyor, a left-channel conveyor and a right-channel conveyor. The servo motor, transmission mechanism, infrared counter and rotating wheel are used to realize automatic separation of the smoke box. , counting and converging, improving counting accuracy through photoelectric detection and physical contact signals.

Benefits of technology

Automatic statistics and efficient convergence of cigarette boxes are realized, which reduces the labor burden of workers, improves operating efficiency, and improves counting accuracy, avoids interference from photoelectric signals.

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Abstract

The utility model discloses a cigarette box conveyer belt confluence device with a counting function, which comprises a confluence conveyer, a left conveyer and a right conveyer, a driving mechanism is arranged at the transmission end of the confluence conveyer, and support frames are fixedly mounted at the bottoms of the confluence conveyer, the left conveyer and the right conveyer. Supports are fixedly installed at the bottoms of the left conveyor and the right conveyor, two supporting plates are fixedly installed on the outer side of one end of the right conveyor, and fixing frames are fixedly installed on the opposite sides of the two supporting plates. Through the arranged rotating wheel, the rotating wheel makes contact with the cigarette box and rotates to be compressed, the cigarette box is limited to fall to the top of the converging conveyor, meanwhile, the position of the rotating wheel is received, a first conductive base makes contact with a second conductive base, an electric signal is transmitted to a controller, and the counting precision is improved; the situation that photoelectric signals are interfered is avoided, and the physical counting effect is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of cigarette box converging, in particular to a cigarette box conveyor belt converging device with a counting function. Background Art

[0002] Cigarettes are a type of tobacco product. The method of making tobacco is to dry it, cut it into shreds, and then roll it into a cylindrical strip with a length of about 120mm and a diameter of 10mm. When smoking, light one end and then use the other end to inhale the smoke. Cigars are made by rolling tobacco into a cylindrical strip and smoking it. The main difference between cigarettes and cigars is that cigarettes are smaller in size and the tobacco is refined and chopped. Cigarettes were first popular in Turkey, where people like to roll tobacco into newspapers and smoke it.

[0003] When storing cigarette boxes for packaging, they need to be counted and returned to the warehouse for storage. The traditional practice is to use manual handling, which is inefficient and increases the labor intensity of operators. It cannot be used perfectly, resulting in inconvenience in use. Based on this, we propose a cigarette box conveyor belt converging device with a counting function. Utility Model Content

[0004] The utility model aims to provide a cigarette box conveyor belt converging device with a counting function to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cigarette box conveyor belt merging device with a counting function, comprising a merging conveyor, a left-track conveyor and a right-track conveyor, the transmission end of the merging conveyor is provided with a driving mechanism, the bottoms of the merging conveyor, the left-track conveyor and the right-track conveyor are fixedly installed with a support frame, the bottoms of the left-track conveyor and the right-track conveyor are fixedly installed with a bracket, the outer side of one end of the right-track conveyor is fixedly installed with two support plates, the opposite sides of the two support plates are fixedly installed with a fixing frame, the top of the fixing frame is fixedly installed with a servo motor 1, and the top of the fixing frame is fixedly installed with a servo motor 2. The output end of the servo motor 2 is driven and installed with a transmission mechanism 1, and the other end of the transmission mechanism 1 is driven and installed with an ejection roller, two infrared counters are fixedly installed on one side of the fixed frame, a support tube is fixedly installed on one side of the fixed frame, a sliding column is movably sleeved inside the support tube, a rotating wheel is movably installed on the bottom end of the sliding column, a conductive seat 1 is fixedly installed on the top of the sliding column, a spring is fixedly installed on the top of the sliding column, and a conductive seat 2 is fixedly installed inside the support tube, a limit baffle is fixedly installed on one end of the right conveyor, a side baffle is fixedly installed on one side of the right conveyor, and an emergency stop button is installed on one side of the right conveyor.

[0006] Preferably, the driving end of the servo motor 1 is connected to the driving end of the right conveyor through a transmission mechanism.

[0007] Preferably, the ejection roller is fixed to the opposite side of the support plate through an axle seat, and the specification and size of the limit baffle are compatible with the specification and size of the ejection roller.

[0008] Preferably, the position of the rotating wheel corresponds to the position of the ejection roller, the top end of the spring is fixedly mounted on the top of the inner cavity of the support tube, and the position of the conductive seat 2 corresponds to the position of the conductive seat 1.

[0009] Preferably, the left conveyor and the right conveyor have the same structure and are symmetrically distributed in opposite directions.

[0010] Preferably, a controller is fixedly installed on one side of the right conveyor.

[0011] Compared with the prior art, the beneficial effects of the utility model are as follows: when the equipment is used, the left conveyor and the right conveyor are respectively provided with cigarette boxes from different sorting lines, and after arriving at the automatic separation mechanism composed of the inner side mechanism of the support plate, the second servo motor, the first transmission mechanism and the ejection roller, according to the signal of the photoelectric detector of the infrared counter, the controller can be programmed to automatically separate and eject the cigarette boxes of the left conveyor to the merging conveyor according to the control strategy through the controller; after the cigarette boxes on the left conveyor are separated, the cigarette boxes on the right conveyor are automatically separated and ejected to the merging conveyor and the number of cigarette boxes is calculated by photoelectricity, and the operation is circulated in this way, the number of cigarette boxes is counted, and they are merged onto the main conveyor belt and transmitted to the cigarette box warehouse, which is convenient for operation, reduces the labor burden of operators and improves operation efficiency;

[0012] Through the arranged rotating wheel, when the cigarette box is squeezed and transported by the ejection roller, the rotating wheel contacts the cigarette box and rotates and compresses it, so that the cigarette box is limited and falls on the top of the converging conveyor. At the same time, the position of the rotating wheel is received so that the conductive seat 1 and the conductive seat 2 are in contact, and the electrical signal is transmitted to the controller, which increases the counting accuracy, avoids the interference of the photoelectric signal, and increases the effect of physical counting. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the front three-dimensional appearance structure of the utility model.

[0014] Figure 2 It is a schematic diagram of the rear-view stereoscopic appearance structure of the utility model.

[0015] Figure 3 It is a schematic diagram of the partial sectional structure of the utility model from the front.

[0016] Figure 4For this utility model Figure 2 Enlarged structural diagram at A in the middle.

[0017] Figure 5 For this utility model Figure 3 Enlarged structural diagram at B in the middle.

[0018] In the figure: 1. converging conveyor; 2. driving mechanism; 3. bracket; 4. support frame; 5. left conveyor; 6. right conveyor; 7. limit baffle; 8. side baffle; 9. controller; 10. emergency stop button; 11. support plate; 12. servo motor 1; 13. servo motor 2; 14. fixing frame; 15. infrared counter; 16. support tube; 17. rotating wheel; 18. transmission mechanism 1; 19. ejection roller; 20. spring; 21. conductive seat 1; 22. conductive seat 2; 23. sliding column. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] See also Figure 1-Figure 5 The utility model provides a technical solution: a cigarette box conveyor belt converging device with a counting function, comprising a converging conveyor 1, a left conveyor 5 and a right conveyor 6, a driving mechanism 2 is provided at the transmission end of the converging conveyor 1, a support frame 4 is fixedly installed at the bottom of the converging conveyor 1, the left conveyor 5 and the right conveyor 6, a bracket 3 is fixedly installed at the bottom of the left conveyor 5 and the right conveyor 6, two support plates 11 are fixedly installed on the outer side of one end of the right conveyor 6, a fixing frame 14 is fixedly installed on the opposite side of the two support plates 11, a servo motor 1 12 is fixedly installed on the top of the fixing frame 14, a servo motor 2 13 is fixedly installed on the top of the fixing frame 14, and the servo motor 2 13 is fixedly installed on the top of the fixing frame 14. The output end is driven and installed with a transmission mechanism 18, and the other end of the transmission mechanism 18 is driven and installed with an ejection roller 19. Two infrared counters 15 are fixedly installed on one side of the fixed frame 14, and a support tube 16 is fixedly installed on one side of the fixed frame 14. A sliding column 23 is movably sleeved inside the support tube 16, and a rotating wheel 17 is movably installed on the bottom end of the sliding column 23. A conductive seat 21 is fixedly installed on the top of the sliding column 23, and a spring 20 is fixedly installed on the top of the sliding column 23. A conductive seat 22 is fixedly installed inside the support tube 16, a limit baffle 7 is fixedly installed on one end of the right conveyor 6, a side baffle 8 is fixedly installed on one side of the right conveyor 6, and an emergency stop button 10 is installed on one side of the right conveyor 6.

[0021] The working principle of the above technical solution is as follows: the left conveyor 5 and the right conveyor 6 are respectively provided with cigarette boxes from different sorting lines. After they come to the automatic separation mechanism composed of the inner mechanism of the support plate 11 and the servo motor 2 13, the transmission mechanism 18 and the ejection roller 19, according to the signal of the photoelectric detector of the infrared counter 15, the control component can be programmed by the controller 9 to automatically separate and eject the cigarette boxes on the left conveyor 5 onto the merging conveyor 1 according to the control strategy, and the number of cigarette boxes is calculated by photoelectric calculation; after the cigarette boxes on the left conveyor 5 are separated, the cigarette boxes on the right conveyor 6 are automatically separated and ejected onto the merging conveyor 1, and the number of cigarette boxes is calculated by photoelectric calculation, and the operation is circulated in this way to count the number of cigarette boxes, merge them onto the main conveyor belt, and transmit them to the cigarette box warehouse, which facilitates the operation, reduces the labor burden of the operators, and improves the operation efficiency.

[0022] In another embodiment, Figure 1-Figure 4 As shown, the driving end of the servo motor 12 is connected to the driving end of the right conveyor 6 through a transmission mechanism.

[0023] The servo motor 12 drives the right conveyor 6 to transmit, which is convenient for driving the right conveyor 6 to transmit, and is convenient for control through the controller 9, which is convenient for operation.

[0024] In another embodiment, Figure 1-Figure 4 As shown, the ejection roller 19 is fixed to the opposite side of the support plate 11 through an axle seat, and the specification and size of the limit baffle 7 are compatible with the specification and size of the ejection roller 19.

[0025] The ejection roller 19 rotates under the transmission action of the servo motor 2 13 and the transmission mechanism 1 18, so that the cigarette box limited by the limit baffle 7 is squeezed by the ejection roller 19, and is clamped, rotated, transmitted and ejected, which is convenient for converging operations. The overall structure is stable and convenient for counting and diversion.

[0026] In another embodiment, Figure 1-Figure 4 As shown, the position of the rotating wheel 17 corresponds to the position of the ejection roller 19, the top end of the spring 20 is fixedly mounted on the top of the inner cavity of the support tube 16, and the position of the conductive seat 22 corresponds to the position of the conductive seat 1 21.

[0027] By setting the rotating wheel 17, when the cigarette box is squeezed and transported by the ejection roller 19, the rotating wheel 17 contacts the cigarette box and rotates and compresses it, so that the cigarette box is limited and falls on the top of the converging conveyor 1. At the same time, the position of the rotating wheel 17 is received so that the conductive seat 1 21 and the conductive seat 2 22 are in contact, and the electrical signal is transmitted to the controller 9, which increases the counting accuracy, avoids the interference of the photoelectric signal, and increases the effect of physical counting.

[0028] In another embodiment, Figure 1-Figure 4 As shown, the left conveyor 5 and the right conveyor 6 have the same structure and are symmetrically distributed in opposite directions.

[0029] The left conveyor 5 and the right conveyor 6 respectively correspond to different confluences of the smoke boxes flowing into the two sides of the confluence conveyor 1. They have the same structure but opposite directions, which is convenient for perfect operation. They together constitute a confluence mechanism, so only the detailed installation method of one mechanism is expressed.

[0030] In another embodiment, Figure 1-Figure 4 As shown, a controller 9 is fixedly installed on one side of the right conveyor 6 .

[0031] The output end of the controller 9 is electrically connected to the input end of the drive mechanism 2, the servo motor 1 12, the servo motor 2 13 and the conductive seat 1 21 through a wire, and the input end of the controller 9 is electrically connected to the emergency stop button 10, the infrared counter 15 and the output end of the conductive seat 2 22 through a wire. The controller 9 is a control component with programming function in the prior art and is used after being programmed by professional and technical personnel in this field.

[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A cigarette box conveyor belt converging device with a counting function, comprising a converging conveyor (1), a left conveyor (5) and a right conveyor (6), characterized in that: The transmission end of the merging conveyor (1) is provided with a driving mechanism (2); the bottoms of the merging conveyor (1), the left conveyor (5) and the right conveyor (6) are fixedly installed with a support frame (4); the bottoms of the left conveyor (5) and the right conveyor (6) are fixedly installed with a bracket (3); the outer side of one end of the right conveyor (6) is fixedly installed with two support plates (11); the opposite sides of the two support plates (11) are fixedly installed with a fixing frame (14); the top of the fixing frame (14) is fixedly installed with a servo motor 1 (12); the top of the fixing frame (14) is fixedly installed with a servo motor 2 (13); the output end of the servo motor 2 (13) is transmission-installed with a transmission mechanism 1 (18); the other end of the transmission mechanism 1 (18) is transmission-installed with a transmission mechanism 2 (18); An ejection roller (19) is provided. Two infrared counters (15) are fixedly installed on one side of the fixed frame (14). A support tube (16) is fixedly installed on one side of the fixed frame (14). A sliding column (23) is movably sleeved inside the support tube (16). A rotating wheel (17) is movably installed at the bottom end of the sliding column (23). A conductive seat 1 (21) is fixedly installed on the top of the sliding column (23). A spring (20) is fixedly installed on the top of the sliding column (23). A conductive seat 2 (22) is fixedly installed inside the support tube (16). A limit baffle (7) is fixedly installed on one end of the right conveyor (6). A side baffle (8) is fixedly installed on one side of the right conveyor (6). An emergency stop button (10) is installed on one side of the right conveyor (6).

2. The cigarette box conveyor belt converging device with counting function according to claim 1, characterized in that: The driving end of the servo motor 1 (12) is connected to the transmission end of the right conveyor (6) through a transmission mechanism.

3. The cigarette box conveyor belt converging device with counting function according to claim 1, characterized in that: The ejection roller (19) is fixed on the opposite side of the support plate (11) via an axle seat, and the specification and size of the limit baffle (7) are compatible with the specification and size of the ejection roller (19).

4. The cigarette box conveyor belt converging device with counting function according to claim 1, characterized in that: The position of the rotating wheel (17) corresponds to the position of the ejection roller (19), the top end of the spring (20) is fixedly mounted on the top of the inner cavity of the support tube (16), and the position of the conductive seat 2 (22) corresponds to the position of the conductive seat 1 (21).

5. The cigarette box conveyor belt converging device with counting function according to claim 1, characterized in that: The left conveyor (5) and the right conveyor (6) have the same structure and are symmetrically distributed in opposite directions.

6. The cigarette box conveyor belt converging device with counting function according to claim 1, characterized in that: A controller (9) is fixedly mounted on one side of the right conveyor (6).