Distributor for roasting sand storage tank

By using rotating grooves, motor-driven material separation devices and hydraulic cylinders in the feeder of the roasting sand storage tank, the problem of material flowing into non-specified pipelines and blockage is solved, and the efficient operation of the feeder is achieved.

CN222249146UActive Publication Date: 2024-12-27TIANYANG NEW MATERIAL (INNER MONGOLIA) CO LTD
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Patent Information

Application Number
CN202422864057.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-25
Publication Date
2024-12-27
Estimated Expiration
2034-11-25

AI Technical Summary

Technical Problem

When existing material separators are divided into multiple pipelines, materials may flow into non-specified pipelines when changing pipes, and blockage is prone to occur when the storage tank is full, affecting the normal operation of the material separator.

Method used

A feeder for roasting sand storage tanks is designed, including a rotating groove, a motor-driven feeding device, a hydraulic cylinder and a flip structure. Through the coordination of rotating blocks and positioning protrusions, the material is rotated to a designated pipe. The port will not enter the non-specified pipe and avoid clogging through the design of flip cover and feeding bumps.

Benefits of technology

It effectively avoids materials entering non-specified pipelines, ensures that there is no clogging during rotation of the feeder, and improves the operating efficiency and stability of the feeder.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of roasted sand distributors, and discloses a distributor for a roasted sand storage tank, which comprises a distributor base and a distributing device. A rotating groove is formed in the top face of the distributor base. And the material distributing device is rotationally connected into the rotating groove of the material distributor base. The distributor base is provided with a motor. And a gear ring fixedly sleeves the outer side surface of the material distributing device. The driving end of the motor is meshed with the gear ring through a gear. And a material conveying bulge is arranged on the bottom surface of the material distributing device. A discharging groove used for being connected with the conveying protrusion is formed in the bottom face of the distributor base. And a turning cover is arranged at the discharging groove. Limiting rotation is carried out through the material conveying protrusion and the positioning protrusion at the bottom of the rotating block, and through cooperation with the turning cover, the situation that materials enter a non-designated pipeline opening when the whole structure rotates to the designated pipeline opening is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of roasted sand distributors, in particular to a distributor for a roasted sand storage tank. Background Art

[0002] Roasted sand is an important industrial material, mainly made from mineral raw materials through high-temperature roasting. This sand has specific physical and chemical properties and is widely used in various industrial fields. Roasted sand is the product of high-temperature treatment of mineral raw materials. Specifically, the roasting process is usually carried out in a high-temperature furnace, and the temperature can reach hundreds of degrees Celsius. Under such extreme conditions, impurities and moisture in the mineral raw materials are completely removed, and a series of physical and chemical changes occur, so that the final roasted sand has specific properties and uses. Roasted sand has a variety of characteristics that make it very useful in many industrial fields. First, due to its high-temperature treatment process, roasted sand has a high purity, which is crucial for industries that require high-purity raw materials. Secondly, the particle shape and size of roasted sand are controllable and can be adjusted according to different needs to meet different process requirements. In addition, roasted sand also has excellent wear resistance and corrosion resistance, and can maintain stable performance in harsh working environments.

[0003] When the distributor in the prior art distributes materials to multiple pipes, the materials may flow into non-designated pipes when changing pipes. When the storage tanks corresponding to other pipes are full, the distributor may be blocked.

[0004] In order to solve the above problems, we propose a distributor for a roasted sand storage tank. Utility Model Content

[0005] The purpose of the utility model is to provide a distributor for a roasted sand storage tank to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a distributor for a roasted sand storage tank, comprising a distributor base and a distributor device;

[0007] The top surface of the distributor base is provided with a rotating groove; the distributor device is rotatably connected to the rotating groove of the distributor base; the distributor base is provided with a motor; the outer side of the distributor device is provided with a fixed sleeve with a gear ring; the driving end of the motor is meshed with the gear ring through a gear;

[0008] The bottom surface of the material distributor is provided with a material feeding protrusion; the bottom surface of the distributor base is provided with a material discharge trough for connecting the material feeding protrusion; and a flip cover is provided at the material discharge trough.

[0009] Preferably, the material distributing device comprises an upper box body and a rotating block; a hydraulic cylinder is arranged in the upper box body; a driving end of the hydraulic cylinder passes through the bottom surface of the upper box body and is fixedly connected to the top surface of the rotating block; the bottom surface of the rotating block is provided with the feeding protrusion; a material passing groove is opened on the top surface of the rotating block; the material passing groove is connected to the bottom surface of the feeding protrusion;

[0010] A material passing pipe is arranged in the upper box body; the top end of the material passing pipe passes through the top surface of the upper box body; the bottom end of the material passing pipe passes through the bottom surface of the upper box body and is inserted into the material passing groove.

[0011] Preferably, a plurality of positioning rods are provided on the bottom surface of the upper box body; and a plurality of limiting grooves for inserting the positioning rods are provided on the top surface of the rotating block.

[0012] Preferably, the bottom surface of the rotating block is provided with a plurality of positioning protrusions for inserting into the feeding chute.

[0013] Preferably, the top of the feed pipe is connected with a rotary joint via a pipeline.

[0014] Preferably, the upper box body includes a rotating box and an upper box cover; the upper box cover is detachably connected to the top surface of the rotating box.

[0015] Compared with the prior art, the beneficial effect of the utility model is that the distributor for the roasting sand storage tank can be limitedly rotated by the feeding protrusion and the positioning protrusion at the bottom of the rotating block, and through the cooperation with the flip cover, the overall structure will not cause materials to enter non-designated pipe ports when it is rotated to the designated pipe port. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the main structural section of the utility model;

[0017] Figure 2 This is a schematic diagram of the structure of the distributor base in the utility model;

[0018] Figure 3 It is a structural schematic diagram of the rotating block in the utility model.

[0019] In the figure: 1-distributor base, 11-motor, 12-flip cover, 13-discharging chute, 14-rotating chute, 2-distributing device, 21-upper box, 211-rotating box, 212-upper box cover, 22-rotating block, 23-gear ring, 24-feeding chute, 25-feeding protrusion, 26-positioning protrusion, 27-hydraulic cylinder, 28-feeding pipe, 3-rotating joint. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1 , Figure 2 , Figure 3 The utility model provides a technical solution: a distributor for a roasted sand storage tank, comprising a distributor base 1 and a distributor device 2.

[0022] A rotating groove 14 is provided on the top surface of the distributor base 1, and the distributor device 2 is rotatably connected to the rotating groove 14 of the distributor base 1. The distributor base 1 is provided with a motor 11, and a gear ring 23 is fixedly sleeved on the outer side surface of the distributor device 2. The driving end of the motor 11 is meshed with the gear ring 23 through a gear.

[0023] The bottom surface of the material distributor 2 is provided with a material feeding protrusion 25 , and the bottom surface of the distributor base 1 is provided with a material discharge trough 13 for connecting the material feeding protrusion 25 , and a flip cover 12 is provided at the material discharge trough 13 .

[0024] The flip cover 12 is provided at the bottom surface of the distributor base 1 and the material discharge chute 13, and one end of the flip cover 12 is hinged to the side wall of the material discharge chute 13. When the material feeding protrusion 25 descends and inserts into the material discharge chute 13, the material feeding protrusion 25 pushes the flip cover 12 downward, and when the material feeding protrusion 25 rises upward, the flip cover 12 returns to its position and buckles to prevent the material from being spilled.

[0025] The flip cover 12 needs to be able to bear a large weight, because the feeding protrusion 25 is always connected to the feeding trough 24, and the feeding trough 24 is always sleeved on the outer wall of the feeding pipe 28, so when the feeding protrusion 25 is in the feeding state, the rotating block 22 rotates, and the material will flow into the rotating trough 14 of the distributor base 1. When there is material on the top surface of the flip cover 12, the flip cover 12 is not affected, until the feeding protrusion 25 is inserted into the corresponding feeding trough 13, the material on the top surface of the flip cover 12 will also flow into the pipeline.

[0026] It should be noted here that if Figure 2 As shown, a mounting groove is also provided at the connection position between the top of the feed chute 13 and the bottom surface of the distributor base 1, and the mounting groove is used to install the flip cover 12 so that the connection of the flip cover 12 is flush with the bottom surface of the distributor base 1 to avoid protrusion causing the feed protrusion 25 to get stuck when rotating.

[0027] Furthermore, the material dividing device 2 includes an upper box body 21 and a rotating block 22. A hydraulic cylinder 27 is provided in the upper box body 21. The driving end of the hydraulic cylinder 27 passes through the bottom surface of the upper box body 21 and is fixedly connected to the top surface of the rotating block 22. The bottom surface of the rotating block 22 is provided with the feeding protrusion 25. The top surface of the rotating block 22 is provided with a material passing groove 24, and the material passing groove 24 is connected to the bottom surface of the feeding protrusion 25.

[0028] Wherein, the rotating tank 14 is as follows Figure 1 As shown, a stepped design can be adopted. A portion of the rotating trough 14 close to the bottom surface is a lifting portion, the cross-sectional diameter of the lifting portion is consistent with the cross-sectional diameter of the rotating block 22, and the depth is equal to the thickness of the feed protrusion 25. A portion of the rotating trough 14 close to the top is a limiting portion, and the cross-sectional diameter of the limiting portion is slightly smaller than the cross-sectional diameter of the rotating block 22. This design can limit the lifting height of the rotating block 22, and avoid the feed protrusion 25 being unable to accurately align with the feed trough 13 due to a long path. Because the side wall of the rotating trough 14 of the distributor base 1 will inevitably have dirt due to long-term use, resulting in jamming or reduced movement accuracy, in this application, the lifting range of the rotating block 22 is limited by setting the depth of the lifting portion of the rotating trough 14 to be equal to the thickness of the feed protrusion 25, thereby avoiding the above-mentioned problems.

[0029] A material passing pipe 28 is disposed in the upper box body 21 , the top end of the material passing pipe 28 passes through the top surface of the upper box body 21 , and the bottom end of the material passing pipe 28 passes through the bottom surface of the upper box body 21 and is inserted into the material passing groove 24 .

[0030] The bottom end position of the feed pipe 28 is as follows Figure 1 As shown, it is necessary to keep the bottom end of the material passing pipe 28 in the material passing groove 24 at all times, so as to avoid material splashing on the one hand and bear part of the torque on the other hand.

[0031] Furthermore, the bottom surface of the upper box body 21 is provided with a plurality of positioning rods, and the top surface of the rotating block 22 is provided with a plurality of limiting grooves for inserting the positioning rods. The driving end of the hydraulic cylinder 27 cannot withstand excessive torque, so a plurality of positioning rods are evenly arranged along the circumferential direction on the bottom surface of the upper box body 21, and the plurality of positioning rods simultaneously share the torque, which can protect the normal operation of the hydraulic cylinder 27 to a great extent.

[0032] Furthermore, the bottom surface of the rotating block 22 is provided with a plurality of positioning protrusions 26 for inserting into the feeding trough 13. The positioning protrusions 26 are completely consistent in shape and size with the feeding protrusions 25, and the positioning protrusions 26 and the feeding protrusions 25 are evenly arranged along the circumferential direction on the bottom surface of the rotating block 22, and the number and arrangement positions of the feeding trough 13 are also consistent with the positions of the positioning protrusions 26 and the feeding protrusions 25. The positioning protrusions 26 can scrape off a portion of the material remaining on the bottom surface of the rotating trough 14 of the distributor base 1, and can also allow the rotating block 22 to maintain horizontal rotation.

[0033] Furthermore, the top of the feed pipe 28 is connected to a rotary joint 3 through a pipeline. A rotary joint refers to a pipe connection device, and the connected pipes can rotate relatively, which can be used to transmit various media such as gas, liquid, oil, etc., with a compact design structure and a flange connection. The top of the rotary joint 3 is connected to a main silo, and the main silo connects the material to the structure of the present application through the rotary joint 3 for material distribution.

[0034] Furthermore, the upper box body 21 includes a rotating box 211 and an upper box cover 212, and the upper box cover 212 is detachably connected to the top surface of the rotating box 211. Because the upper box body 21 is provided with multiple components, the upper box body 21 adopts a split design so that the staff can flexibly disassemble and assemble the internal components.

[0035] Working principle:

[0036] First, turn on the motor 11 to rotate the feed protrusion 25 to the top of one of the discharge troughs 13, then turn on the hydraulic cylinder 27 to insert the feed protrusion 25 into the discharge trough 13, and the feed protrusion 25 pushes the flip cover 12 downward to open the discharge valve of the main silo, and the material enters the feed pipe 28 through the rotary joint 3.

[0037] At this time, the corresponding material discharge chute 13 needs to be replaced, and the hydraulic cylinder 27 is turned on to lift the material feeding protrusion 25. After the rotating block 22 rises to the top, the motor 11 is turned on to control the upper box 21 to drive the rotating block 22 to rotate, so that the material feeding protrusion 25 is transferred to the next material discharge chute 13.

[0038] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0039] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A distributor for a roasted sand storage tank, characterized in that: It comprises a distributor base (1) and a distributor device (2); The top surface of the distributor base (1) is provided with a rotating groove (14); the distributor device (2) is rotatably connected to the rotating groove (14) of the distributor base (1); the distributor base (1) is provided with a motor (11); a fixed sleeve on the outer side surface of the distributor device (2) is provided with a gear ring (23); the driving end of the motor (11) is meshed with the gear ring (23) via a gear; The bottom surface of the material distributor (2) is provided with a material feeding protrusion (25); the bottom surface of the distributor base (1) is provided with a material discharge trough (13) for connecting to the material feeding protrusion (25); and a flip cover (12) is provided at the material discharge trough (13).

2. The material distributor for a roasted sand storage tank according to claim 1, characterized in that: The material distributing device (2) comprises an upper box body (21) and a rotating block (22); a hydraulic cylinder (27) is arranged in the upper box body (21); a driving end of the hydraulic cylinder (27) passes through the bottom surface of the upper box body (21) and is fixedly connected to the top surface of the rotating block (22); the bottom surface of the rotating block (22) is provided with the material feeding protrusion (25); the top surface of the rotating block (22) is provided with a material passing groove (24); the material passing groove (24) is connected to the bottom surface of the material feeding protrusion (25); A material passing pipe (28) is provided in the upper box body (21); the top end of the material passing pipe (28) penetrates the top surface of the upper box body (21); and the bottom end of the material passing pipe (28) penetrates the bottom surface of the upper box body (21) and is inserted into the material passing groove (24).

3. The distributor for a roasted sand storage tank according to claim 2, characterized in that: The bottom surface of the upper box body (21) is provided with a plurality of positioning rods; the top surface of the rotating block (22) is provided with a plurality of limiting grooves for inserting the positioning rods.

4. The distributor for a roasted sand storage tank according to claim 2, characterized in that: The bottom surface of the rotating block (22) is provided with a plurality of positioning protrusions (26) for inserting into the material discharge chute (13).

5. The distributor for a roasted sand storage tank according to claim 2, characterized in that: The top of the feed pipe (28) is connected to a rotary joint (3) via a pipeline.

6. The distributor for a roasted sand storage tank according to claim 2, characterized in that: The upper box body (21) comprises a rotating box (211) and an upper box cover (212); the upper box cover (212) is detachably connected to the top surface of the rotating box (211).