Bucket wheel machine sliding plate with long service life

By setting up a grid on the surface of the bucket turbine roller plate and adopting a splicable design, the problem of wear and replacement of the roller plate is solved, the service life is extended, labor intensity is reduced, and greater applicability and convenience are achieved.

CN222249182UActive Publication Date: 2024-12-27SHANDONG HONGQIAO NEW MATERIAL CO LTD +1
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Patent Information

Application Number
CN202420682359.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-03
Publication Date
2024-12-27
Estimated Expiration
2034-04-03

AI Technical Summary

Technical Problem

The surface of the existing bucket turbine roller plate has no protective layer, which leads to serious wear and tear, which easily causes the lining plate to fall, affects safe operation, and is time-consuming and labor-intensive to replace.

Method used

A grid plate is arranged on the surface of the roller plate, and the grid plate is in contact with the material to form a protective layer to reduce direct contact. A splicable design is adopted to adapt to different specifications of roller plates, and the stability of the grid plate is ensured through a fixing mechanism.

Benefits of technology

It extends the service life of the slitting board, reduces wear, simplifies the replacement process, reduces labor intensity for personnel, and improves the applicability and convenience of the grid board.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222249182U_ABST
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Abstract

The utility model relates to the field of improvement of bucket wheel machine material sliding plates of thermal power plants, in particular to a bucket wheel machine material sliding plate which is long in service life. A grid plate is arranged on the face, making contact with materials, of the material sliding plate. At present, the surface of the material sliding plate of the bucket wheel machine is not provided with any protective layer, the contact surface of the material sliding plate and materials is seriously abraded due to material washing in the long-term working process, the method that a grid plate is arranged on the surface of the material sliding plate is adopted, a part of the materials falling into the material sliding plate are reserved in the grid plate, and the material sliding plate is not damaged. After the grid plate is filled with the materials, the materials in the follow-up work can scour the materials remaining in the grid plate, so that a protective layer is additionally arranged between the contact surfaces of the material sliding plate and the materials, abrasion of the material sliding plate is reduced, the service life of the material sliding plate is prolonged, the grid plate is convenient to replace, and the cost is reduced. And when the grid plate is seriously worn, the grid plate can be directly replaced, so that the labor intensity of personnel is reduced.
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Description

Technical Field

[0001] The utility model relates to the field of bucket wheel machine sliding plate transformation in thermal power plants, in particular to a bucket wheel machine sliding plate with a long service life. Background Art

[0002] The surface of the bucket wheel excavator chute plate currently used has no protective layer. Long-term incoming material scouring causes serious wear of the chute plate, which can easily cause the chute plate lining to fall off and scratch the belt, causing equipment abnormality and affecting the safe operation of the unit. In addition, replacing the bucket wheel excavator chute plate is time-consuming and labor-intensive, requiring a lot of funds and high labor intensity. Utility Model Content

[0003] In view of the above problems, a bucket wheel machine chute plate with a long service life is provided. By modifying the bucket wheel machine chute plate, the service life of the bucket wheel machine chute plate is extended, energy is saved, consumption is reduced, and labor intensity of personnel is reduced.

[0004] In order to solve the problems in the prior art, the utility model provides a bucket wheel machine material sliding plate with a long service life, and a grid plate is arranged on one side of the material sliding plate in contact with the material.

[0005] Preferably, it includes a first connecting plate, a second connecting plate, a hanging rod, a hook and a reinforcing rib; the first connecting plate is arranged at the top of the material sliding plate; the second connecting plate is arranged at the top of the mesh plate; the hanging rod is arranged on the first connecting plate; the hook is arranged on the second connecting plate, and the hook is connected to the hanging rod in cooperation; the reinforcing rib is arranged on the first connecting plate, and one side of the reinforcing rib is in contact with the contact surface of the mesh plate and the material sliding plate.

[0006] Preferably, the grid plate is formed by splicing a plurality of grid units through a connecting mechanism.

[0007] Preferably, the connecting mechanism includes: a connecting block, a groove and a connecting rod; the groove is arranged at the connection between two adjacent grid units; the connecting rod is arranged inside the groove; the connecting block is provided with a hole for the connecting rod to pass through, and the connecting block is rotatably connected to the connecting rod.

[0008] Preferably, a fixing mechanism is provided between the grid units; the fixing mechanism includes a C-shaped card block and a socket; the socket is arranged at a certain distance between two adjacent grid units and the connection; the C-shaped card block is plugged into the socket arranged at a certain distance between two adjacent grid units and the connection.

[0009] Preferably, the connecting mechanism also includes a slot and an insert block; the slot is arranged on one of the connecting surfaces between the grid unit and the grid units before and after it; the insert block is arranged on the other connecting surface opposite to the slot, and the slot and the insert block can be plugged in; the connecting mechanism also includes a positioning pin, a first positioning hole and a second positioning hole; the first positioning hole is arranged on the slot, and the second positioning hole is arranged on the insert block; the positioning pin can be plugged into the first positioning hole and the second positioning hole.

[0010] Compared with the prior art, the utility model has the following beneficial effects:

[0011] 1. The surface of the chute plate of the bucket wheel excavator currently in use has no protective layer. Long-term use causes serious wear of the chute plate, which can easily cause the liner of the chute plate to fall and scratch the belt, affecting safety. In order to solve this problem, the utility model adopts the method of adding a grid plate to the chute plate. When the incoming material is flushed, the grid plate is filled to form a protective layer on the surface of the chute plate, so that the material no longer directly contacts the chute plate, thereby ensuring the service life of the chute plate.

[0012] 2. Since the specifications of bucket wheel excavator chute plates are different, the utility model adopts a method of splicing multiple mesh plates and then laying them on the surface of the chute plates, so that the mesh plates are suitable for bucket wheel excavator chute plates of various specifications. And because it is spliced ​​with multiple mesh plates, the mesh plates are convenient in storage and laying.

[0013] 3. Since multiple mesh plates are laid on the slide plate, the utility model is provided with a fixing mechanism. After the multiple mesh plates are laid, the movable range of the mesh plates can be limited by the fixing mechanism to ensure that the mesh plates do not fall off or rotate during operation. Therefore, the stability of the mesh plates is guaranteed. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a main view of a bucket wheel excavator slide plate with good service life.

[0015] Figure 2 A folded view of the grid cells of a bucket wheel excavator chute in good service life.

[0016] Figure 3 It is a grid unit for the bucket wheel excavator chute with a long service life.

[0017] Figure 4 It is a bucket wheel machine slide plate with a long service life. Figure 3 AA cross-section diagram.

[0018] Figure 5 It is a bucket wheel excavator with a long service life. Figure 1 Enlarged view of range B.

[0019] Figure 6 The main view of another embodiment of a bucket wheel machine slide plate with a long service life.

[0020] Figure 7 The present invention is a schematic diagram of a grid unit of another embodiment of a bucket wheel excavator chute having a long service life.

[0021] Figure 8 It is a bucket wheel excavator with a long service life. Figure 7 CC cross-section diagram.

[0022] Fig. 9 It is a bucket wheel excavator with a long service life. Figure 2 A fully collapsed view of the grid cells in .

[0023] Fig.10 It is a bucket wheel excavator with a long service life. Fig. 9 Side view of a folded grid cell.

[0024] Fig.11 It is a bucket wheel excavator with a long service life. Fig. 9 A top view of a folded grid cell.

[0025] Fig.12 It is a bucket wheel excavator with a long service life. Fig.11 About DD profile diagram in.

[0026] The numbers in the figure are: 1. grid plate; 11. first connecting plate; 12. second connecting plate; 13. hanging rod; 14. hook; 15. reinforcing rib; 3. connecting mechanism; 31. connecting block; 32. groove; 33. connecting rod; 34. slot; 35. plug-in block; 4. grid unit; 36C. card-type block; 37. socket; 38. positioning pin; 391. first positioning hole; 392. second positioning hole. DETAILED DESCRIPTION

[0027] In order to further understand the features, technical means, specific objectives and functions of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0028] like Figure 1 As shown: a bucket wheel excavator chute plate with a good service life, a mesh plate 1 is arranged on the side of the chute plate that contacts the material.

[0029] The surface of the chute plate of the bucket wheel excavator currently in use has no protective layer. During the long-term working process, the scouring of materials causes serious wear of the contact surface between the chute plate and the materials, and the replacement of the chute plate is very troublesome. Therefore, the utility model adopts the method of arranging a mesh plate 1 on the surface of the chute plate, so that a part of the material falling into the chute plate is retained in the mesh plate 1. After the mesh plate 1 is filled with materials, the materials in the subsequent work will scour the materials retained in the mesh plate 1, so that the materials that should have been scoured with the contact surface between the chute plate and the materials are scoured with the materials retained in the mesh plate 1, thereby adding an extra protective layer between the contact surface between the chute plate and the materials, avoiding direct contact between the materials and the chute plate and the materials, reducing the wear of the chute plate itself, and increasing the service life of the chute plate. In addition, the mesh plate 1 itself is easy to replace. When the mesh plate 1 is severely worn, it can be directly replaced, reducing the labor intensity of personnel.

[0030] like Figure 1 and Figure 5 As shown: it includes a first connecting plate 11, a second connecting plate 12, a hanging rod 13, a hook 14 and a reinforcing rib 15; the first connecting plate 11 is arranged at the top of the material sliding plate; the second connecting plate 12 is arranged at the top of the mesh plate 1; the hanging rod 13 is arranged on the first connecting plate 11; the hook 14 is arranged on the second connecting plate 12, and the hook 14 is connected to the hanging rod 13 in cooperation; the reinforcing rib 15 is arranged on the first connecting plate 11, and one side of the reinforcing rib 15 is in contact with the contact surface of the mesh plate 1 and the material sliding plate.

[0031] When the mesh plate 1 is laid flat on the surface of the material sliding plate, in order to avoid relative sliding between the mesh plate 1 and the material sliding plate, the hook 14 on the second connecting plate 12 bolted to the top of the mesh plate 1 and the hanging rod 13 on the first connecting plate 11 bolted to the top of the material sliding plate are matched and connected, so that the mesh plate 1 is in contact with the surface of the material sliding plate through the cooperation of the hook 14 and the hanging rod 13, and no relative sliding occurs. Furthermore, since the mesh plate 1 itself has a certain weight, and the hanging rod 13 will be subjected to continuous force through the hook 14 connected to the mesh plate 1 during operation, increasing the load of the hanging rod 13. In order to avoid bending of the first connecting plate 11 connected to the hanging rod 13, a reinforcing rib 15 is provided on the first connecting plate 11, and one side of the reinforcing rib 15 is in contact with the contact surface of the mesh plate 1 and the material sliding plate. The reinforcing rib 15 strengthens the load capacity of the first connecting plate 11. Further, the load capacity of the hanging rod 13 is enhanced, thereby ensuring the stability of the mesh plate 1 during operation.

[0032] like Figures 1 to 8 As shown: the grid plate 1 is composed of multiple grid units 4 spliced ​​together by a connecting mechanism 3.

[0033] Since the specifications of the material sliding plates are different, for some material sliding plates with larger specifications, the specifications of the required mesh plates 1 are also larger and the scope of application is relatively single. Therefore, in the present application, a splicable mesh plate 1 is designed, and the mesh plate 1 is divided into multiple mesh units 4 for splicing, thereby increasing the scope of application of the mesh plate 1. Specifically, a connecting mechanism 3 is provided between two mesh units 4 to splice the two mesh units 4 together. Furthermore, multiple mesh units 4 are spliced ​​together through the connecting mechanism 3 to increase the specifications of the mesh plate 1, so that the mesh plate 1 is adapted to material sliding plates of different specifications.

[0034] like Figures 1 to 4 As shown: the connecting mechanism 3 includes: a connecting block 31, a groove 32 and a connecting rod 33; the groove 32 is arranged at the connection between two adjacent grid units 4; the connecting rod 33 is arranged inside the groove 32; the connecting block 31 is provided with a hole for the connecting rod 33 to pass through, and the connecting block 31 is rotatably connected to the connecting rod 33.

[0035] On the material sliding plate, two connected grid units 4 are hinged by a connecting block 31. During non-working hours, the grid units 4 do not need to be laid flat on the surface of the material sliding plate. The grid units 4 can be folded in a "z" shape through the connecting piece. By folding the grid units 4, the floor space occupied by the folded units can be reduced, which facilitates the storage of the grid units 4. Furthermore, during work, only the head and tail grid units 4 need to be stretched to lay the entire grid plate 1 flat on the surface of the material sliding plate.

[0036] like Figure 1 and Figure 3 As shown: a fixing mechanism is provided between the grid units 4; the fixing mechanism includes a C-shaped clamping block 36 and a socket 37; the socket 37 is arranged at a certain distance from the connection between two adjacent grid units 4; the C-shaped clamping block 36 is plugged into the socket 37 arranged at a certain distance from the connection between two adjacent grid units 4.

[0037] When the grid plate 1 composed of multiple grid units 4 is laid flat on the material sliding plate, in order to avoid relative rotation between the multiple grid units 4, the C-shaped clamping block 36C is inserted into the socket 37 provided on two adjacent grid units 4, so that the grid units 4 no longer produce relative rotation, thereby ensuring the stability of the grid units 4 during operation.

[0038] like Figures 6 to 8As shown: the connecting mechanism 3 also includes a slot 34 and an insert block 35; the slot 34 is arranged on one of the connecting surfaces between the grid unit 4 and the grid units 4 before and after it; the insert block 35 is arranged on the other connecting surface opposite to the slot 34, and the slot 34 and the insert block 35 can be plugged in; the connecting mechanism 3 also includes a positioning pin 38, a first positioning hole 391 and a second positioning hole 392; the positioning hole 391 is arranged on the slot 34, and the second positioning hole 392 is arranged on the insert block 35; the positioning pin 38 can be plugged into the first positioning hole 391 and the second positioning hole 392.

[0039] For the grid plate 1 laid flat on the surface of the material slide plate, the utility model provides another connecting mechanism 3 for the grid units 4 constituting the grid plate 1. Specifically, the plug block 35 of the grid unit 4 is inserted into the slot 34 of another grid unit 4 until the first positioning hole 391 on the slot 34 and the second positioning hole 392 on the plug block 35 are in a coaxial position. At this time, the positioning pin 38 is inserted into the first positioning hole 391 and the second positioning hole 392, so that the two adjacent grid units 4 can be stably connected without relative movement. In addition, since the grid plate 1 is formed by plugging a plurality of grid units 4, it is convenient in installation and storage.

[0040] The above embodiments only express one or several implementation methods of the present invention, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the present invention. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention shall be based on the attached claims.

Claims

1. A bucket wheel machine slide plate with a long service life, characterized in that: A mesh plate (1) is provided on the side of the material sliding plate that contacts the material.

2. A bucket wheel excavator slide plate with a long service life according to claim 1, characterized in that: It comprises a first connecting plate (11), a second connecting plate (12), a hanging rod (13), a hook (14) and a reinforcing rib (15); The first connecting plate (11) is arranged at the top of the material sliding plate; The second connecting plate (12) is arranged on the top of the mesh plate (1); The hanging rod (13) is arranged on the first connecting plate (11); The hook (14) is arranged on the second connecting plate (12), and the hook (14) is cooperatively connected with the hanging rod (13); The reinforcing rib (15) is arranged on the first connecting plate (11), and one side of the reinforcing rib (15) is in contact with the mesh plate (1) and the contact surface of the material sliding plate.

3. A bucket wheel machine slide plate with a long service life according to claim 2, characterized in that: The grid plate (1) is formed by splicing a plurality of grid units (4) via a connecting mechanism (3).

4. A bucket wheel machine slide plate with a long service life according to claim 3, characterized in that: The connecting mechanism (3) comprises: a connecting block (31), a groove (32) and a connecting rod (33); The grooves (32) are arranged at the connection between two adjacent grid units (4); The connecting rod (33) is arranged inside the groove (32); The connecting block (31) is provided with a hole through which the connecting rod (33) can pass, and the connecting block (31) is rotatably connected to the connecting rod (33).

5. A bucket wheel machine slide plate with a long service life according to claim 4, characterized in that: A fixing mechanism is provided between the grid units (4); The fixing mechanism comprises a C-shaped clamping block (36) and a plug hole (37); The plug holes (37) are arranged at a certain distance from the connection point between two adjacent grid units (4); The C-shaped clamping block (36) is plugged into plug holes (37) provided at a certain distance from the connection point between two adjacent grid units (4).

6. The bucket wheel excavator slide plate with a long service life according to claim 3, characterized in that: The connecting mechanism (3) also includes a slot (34) and an insert block (35); The slot (34) is arranged on one of the connection surfaces between the grid unit (4) and the grid units (4) before and after it; The plug-in block (35) is arranged on another connection surface opposite to the slot (34), and the slot (34) and the plug-in block (35) are pluggable; The connecting mechanism (3) further comprises a positioning pin (38), a first positioning hole (391) and a second positioning hole (392); The first positioning hole (391) is arranged on the slot (34), and the second positioning hole (392) is arranged on the insert block (35); The positioning pin (38) can be inserted into the first positioning hole (391) and the second positioning hole (392).