Feeding device for pipe fitting machining
By designing an automated pipe fitting processing and loading device, the feeding components and driving parts are used to realize the automatic transportation of pipe fittings, which solves the problems of high labor intensity and low efficiency caused by traditional manual loading, improves work efficiency and protects pipe fittings.
Patent Information
- Application Number
- CN202421152275.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-24
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-24
AI Technical Summary
Traditional electric vehicle head tube processing devices require manual feeding, resulting in high labor intensity and low work efficiency for employees.
A pipe fitting processing and feeding device is designed, including a workbench, a storage box, a feeding assembly and a driving part. Through the automatic docking of the feeding assembly with the storage box and a working table, the driving part drives the feeding assembly to rotate, so that the pipe fittings can be stored. The material box is automatically transported to the workbench, reducing manual intervention.
Automatic feeding of pipe fittings is realized, which reduces the labor intensity of employees and improves work efficiency. The sequential discharge of pipe fittings is ensured through multi-layer material support and sliding table structures, avoiding deformation and surface damage.
Smart Images
Figure CN222249231U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of pipe fitting processing, and particularly relates to a pipe fitting processing feeding device. Background Art
[0002] The electric vehicle head tube is one of the important parts of the electric vehicle frame. It is a pipe fitting. Before assembly, the head tube needs to be chamfered or positioning holes need to be drilled.
[0003] Traditional electric vehicle head tube processing equipment requires manual loading. The head tubes are first placed in a storage box for storage, and then employees move the head tubes one by one horizontally to the guide slope on the loader frame, allowing the tube heads to slide down the guide slope of the loader to the conveyor wheel, and then transported forward. Relying on manual loading, the tube heads are relatively heavy, the labor intensity of employees is high, and the work efficiency is low. Utility Model Content
[0004] The purpose of the utility model is to overcome the defects of the prior art and provide a pipe processing and feeding device to solve the problem that the electric vehicle head pipes rely on employees to feed them, which increases the labor intensity of the employees and has low work efficiency.
[0005] The specific technical solutions are as follows:
[0006] A pipe processing and feeding device, characterized by comprising:
[0007] The workbench is provided with a guide slope, and the guide slope is connected to the assembly line;
[0008] A storage box is used to store pipe fittings and is provided with a pipe outlet for the pipe fittings to flow out;
[0009] A feeding assembly is provided with a cavity for accommodating a pipe and a material guide port communicated with the cavity, wherein the cavity and the material guide port extend axially along the feeding assembly; and
[0010] A driving member, wherein the feeding assembly is installed at the output end of the driving member, and the driving member drives the feeding assembly to rotate, so that the material guide port is first docked with the material storage box, and the pipe enters the cavity, and then the material guide port is rotated to dock with the workbench, the pipe is separated from the cavity and enters the workbench, and enters the assembly line through the guide slope.
[0011] In one embodiment, the feeding assembly includes a base, a feeding shaft and a sleeve sleeved on the outside of the feeding shaft, the driving member is installed on the base, the sleeve is installed on the base, the sleeve is provided with an inlet corresponding to the outlet of the storage box and an outlet corresponding to the workbench, the driving member drives the feeding shaft to rotate in the sleeve so that the material guide port is connected with the inlet or the outlet.
[0012] In one of the embodiments, the feeding shaft is circumferentially provided with a plurality of groups of cavities and material guide ports communicating with the cavities.
[0013] In one embodiment, the inner diameter of the material guide port is larger than the inner diameter of the cavity, and the inner diameter gradually decreases from the material guide port to the center of the cavity.
[0014] In one embodiment, the inner diameter of the discharge port is larger than the inner diameter of the guide port; the inner diameter of the feed port is larger than the inner diameter of the guide port.
[0015] In one of the embodiments, a slide inclined toward the pipe outlet is provided in the material storage box, so that the pipe in the material storage box can slide out of the pipe outlet through the slide.
[0016] In one of the embodiments, the material storage box is further provided with a multi-layer material support, the beginning of which is hingedly installed in the material storage box, and the end thereof leaves a gap between the inner wall of one side of the material storage box and the material support for the passage of pipes.
[0017] In one of the embodiments, the material storage box further includes a moving assembly and a lifting assembly, the material storage box is installed at the output end of the lifting assembly, and the lifting assembly is installed on the moving assembly.
[0018] In one of the embodiments, the moving assembly includes a base plate and a plurality of first moving wheels; the plurality of first moving wheels are arranged at intervals on the lower end surface of the base plate, and the first moving wheels are in contact with the ground.
[0019] In one embodiment, the lifting assembly includes an electric push rod and a supporting plate; the electric push rod is fixedly mounted on the base plate, the supporting plate is mounted on the output end of the electric push rod, and the material storage box is mounted on the supporting plate.
[0020] Beneficial effects of the utility model:
[0021] In the above-mentioned pipe processing and feeding device, the feeding component is driven by the driving member to dock with the pipe outlet of the storage box and the workbench respectively, so that the pipes are transferred to the workbench through the feeding component. Employees do not need to manually feed the pipes, which reduces the labor intensity of employees and improves work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the specific implementation of the utility model, the following will briefly introduce the drawings required for use in the specific implementation. In all the drawings, each element or part is not necessarily drawn according to the actual scale.
[0023] Figure 1 This is a structural schematic diagram of the pipe processing and feeding device of the utility model;
[0024] Figure 2 It is a schematic diagram of the structure of the feeding component.
[0025] Reference numerals:
[0026] 1-workbench, 11-guide ramp, 2-storage box, 21-slide, 22-pipe outlet, 23-lid, 24-material tray, 25-moving assembly, 251-base plate, 252-first moving wheel, 26-lifting assembly, 261-electric push rod, 262-carrying plate, 3-driving member, 4-feeding assembly, 41-base, 411-second moving wheel, 42-feeding shaft, 421-cavity, 422-material guide port, 43-sleeve, 431-feeding port, 432-discharging port, 5-pipe fittings. DETAILED DESCRIPTION
[0027] The following embodiments of the technical solution of the utility model are described in detail in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the utility model, and are therefore only used as examples, and cannot be used to limit the protection scope of the utility model.
[0028] See also Figure 1 and Figure 2 In one embodiment, a pipe processing and feeding device includes: a workbench 1, a storage box 2, a driving member 3 and a feeding assembly 4.
[0029] In one embodiment, the workbench 1 is placed on a horizontal ground and is provided with a guide slope 11. Under the action of its gravity, the pipe 5 rolls along the guide slope 11 to the assembly line and flows to the corresponding process station to be processed.
[0030] In one embodiment, the storage box 2 is used to store the pipes 5 to be processed, and the storage box 2 is provided with an outlet 22 for the pipes 5 to flow out. The pipes 5 flowing out of the outlet 22 are fed to the guide slope 11 of the workbench 1 through the feeding assembly 4.
[0031] In one embodiment, a slide 21 inclined toward the pipe outlet 22 is provided in the material storage box 2, and the slide 21 is arranged at the bottom of the material storage box 2, and the slide 21 is inclined toward the pipe outlet 22 from the inner side of the material storage box 2 away from the pipe outlet 22. Preferably, the slide 21 extends to the outside of the material storage box 2, and the extended width is only enough to accommodate one pipe 5 to be processed. The length of the pipe outlet 22 matches the pipe 5, and the height of the pipe outlet 22 only allows one pipe 5 to pass through, so that the pipe outlet 22 can limit the outflow of the pipe 5, and the pipe 5 can roll out of the pipe outlet 22 in sequence.
[0032] The storage box 2 is hingedly installed with a lid 23 matching the outlet 22, so as to cover or open the outlet 22. The storage box 2 is also provided with a multi-layer material tray 24, the beginning of which is hingedly and rotatably installed in the storage box 2, and the material tray 24 can be suspended in the storage box 2 or inverted near the inner wall of one side of the storage box 2 where the outlet 22 is provided. The multi-layer material tray 24 is equidistantly arranged along the height direction of the storage box 2, and after the pipe fittings are placed, the spacing between two adjacent material trays 24 is the same as the outer diameter of the pipe fitting 5. The end of the material tray 24 and the inner wall of one side of the storage box 2 leave a gap that is the same as the outer diameter of the pipe fitting 5, and the ends of the multi-layer material tray 24 form a channel, which is only for accommodating one pipe fitting 5 to be processed. Therefore, there is only one pipe fitting 5 to be processed that enters the slide 21. With this structure, the pipe fittings 5 to be processed can be arranged in sequence and smoothly arrive on the slide 21 without external force by their own gravity.
[0033] When in use, before installing the pipe fittings 5, all the material trays 24 are first inverted on the inner wall of the side close to the material storage box 2, and the lid 23 is covered. First, the pipe fittings 5 are placed on the slide 21 in sequence. After it is full, the material tray 24 at the bottom layer is flipped down around the hinge, and the end away from the hinge leans against the pipe fittings 5 placed on the slide 21. With the support of the hinge and the pipe fittings 5, the material trays 24 at the bottom layer are supported and the material trays 24 are in an inclined state. Then, the material trays 24 of each layer are put down in sequence, and the pipe fittings 5 are placed in sequence. After the pipe fittings 5 are placed, the lid 23 is opened. Since the slide 21 is set as an inclined structure, the pipe fittings 5 on the slide 21 roll along the surface of the slide 21 under the action of its gravity. Because the end of each layer of the material holder 24 is away from the inner wall of the storage box 2, a passage for the pipe fittings 5 to pass through is left, when unloading, the pipe fittings 5 placed on the uppermost layer of the material holder 24 pass through the passage one by one and enter the slide 21, and then the pipe fittings 5 of each layer pass through the passage in turn and enter the slide 21, so that the pipe fittings 5 can be unloaded in turn. The material holder 24 is used so that the pipe fittings 5 are not directly stacked in the storage box 2, so that the friction between the upper and lower pipe fittings 5 prevents the pipe fittings 5 from being stuck and the material cannot be unloaded smoothly. The material holder 24 carries the pipe fittings 5, so as to prevent the pipe fittings 5 from being deformed and scratched on the surface, and plays a protective role.
[0034] On the basis of the above embodiment, in order to facilitate the movement and docking of the storage box 2 with workbenches 1 of different heights, reduce the labor intensity of employees and improve work efficiency, the storage box 2 also includes a moving assembly 25 and a lifting assembly 26, the storage box 2 is placed on the lifting assembly 26, and the lifting assembly 26 is installed on the moving assembly 25.
[0035] Specifically, the moving assembly 25 includes a base plate 251 and a plurality of first moving wheels 252. A plurality of first moving wheels 252 are arranged at intervals on the lower end surface of the base plate 251, and the first moving wheels 252 are in contact with the ground. The lifting assembly 26 includes an electric push rod 261 and a bearing plate 262, wherein the electric push rod 261 is fixedly mounted on the base plate 251, the bearing plate 262 is mounted on the output end of the electric push rod 261, and the storage box 2 is placed on the bearing plate 262.
[0036] In one embodiment, the feed assembly 4 is provided with a cavity 421 for accommodating the pipe 5 and a guide port 422 communicating with the cavity 421, and the cavity 421 and the guide port 422 extend axially along the feed assembly 4. The feed assembly 4 includes a base 41, a feed shaft 42, and a sleeve 43 sleeved on the outside of the feed shaft 42.
[0037] Specifically, the feed shaft 42 is provided with a cavity 421 for accommodating the pipe 5, and is also provided with a guide port 422 connected to the cavity 421. The cavity 421 and the guide port 422 are extended along the axial direction of the feed shaft 42, and the lengths of the cavity 421 and the guide port 422 are matched with the pipe 5. In order to improve the feeding efficiency, multiple groups of cavities 421 and corresponding guide ports 422 are provided along the circumference of the feed shaft 42. Preferably, the number of cavities 421 is four. In order to facilitate the pipe 5 to enter or leave the cavity 421, the inner diameter of the guide port 422 is larger than the inner diameter of the cavity 421, and the inner diameter gradually decreases from the guide port 422 to the center of the cavity 421, so that the inner wall from the guide port 422 to the cavity 421 is inclined.
[0038] In order to facilitate the movement of the feeding assembly 4, a plurality of second moving wheels 411 are spaced apart on the lower end surface of the base 41, and the second moving wheels 411 are in contact with the ground.
[0039] The shaft sleeve 43 is fixedly mounted on the base 41, and the shaft sleeve 43 is sleeved on the outside of the feeding shaft 42. The shaft sleeve 43 is provided with an inlet 431 and an outlet 432. The inlet 431 is matched with the outlet 22, and the outlet 432 is matched with the workbench 1.
[0040] In one embodiment, the feeding assembly 4 is installed at the output end of the driving member 3, and the driving member 3 drives the feeding assembly 4 to rotate, so that the material guide port 422 is first docked with the material storage box 2, and the pipe 5 enters the cavity 421, and then the material guide port 422 is rotated to dock with the workbench 1, and the pipe 5 is separated from the cavity 421 and enters the workbench 1, and enters the assembly line through the guide slope 11.
[0041] Specifically, the driving member 3 is fixedly mounted on the base 41. Preferably, the driving member 3 is a motor. The feed shaft 42 is mounted on the output end of the motor, and the motor drives the feed shaft 42 to rotate in the shaft sleeve 43, so that the guide port 422 is connected with the feed port 431 or the discharge port 432. When the guide port 422 is connected with the feed port 431, the pipe 5 enters the cavity 421 through the feed port 431 and the guide port 422 in turn, and then the guide port 422 is rotated to communicate with the discharge port 432 close to the workbench 1, and the pipe 5 is separated from the cavity 421 and enters the workbench 1 under the action of gravity. Preferably, the inner diameter of the discharge port 432 is larger than the inner diameter of the guide port 422; the inner diameter of the feed port 431 is larger than the inner diameter of the guide port 422.
[0042] The working principle of the above-mentioned pipe processing and feeding device is specifically as follows:
[0043] Before placing the pipe fittings 5, first place all the material trays 24 on the inner wall of the side of the storage box 2 with the pipe outlet 22, cover the lid 23, and place the pipe fittings 5 on the slide 21 and each layer of the material trays 24 in turn. The pipe fittings 5 are temporarily stored in the storage box 2. Move the storage box 2 to the carrier plate 262, adjust the height of the electric push rod 261 according to the height of the feeding assembly 4, so that the pipe outlet 22 is slightly higher than the feed inlet 431. Open the lid 23, and the pipe fittings 5 flow into the cavity 421 under the action of gravity. Start the driving member 3, adjust the speed of the driving member 3, and drive the feeding shaft 42 to rotate. When it rotates to the discharge port 432, the pipe fittings 5 flow out of the inclined cavity 421 under the action of gravity, enter the workbench 1, and enter the assembly line through the guide slope 11. The pipe fittings 5 enter the cavity 421 through the inlet 431 in sequence, and then leave the cavity 421 when rotating to the outlet 432, thus completing the automatic loading of the pipe fittings 5. During the loading process, it is not necessary to rely on employees to move and load materials, thereby improving production efficiency and reducing the labor intensity of employees.
[0044] Beneficial effects of the utility model:
[0045] In the above-mentioned pipe processing and feeding device, the feeding component 4 is provided with a cavity 421 and a material guide port 422. Under the drive of the driving member 3, the material guide port 422 is first docked with the pipe outlet 22 of the storage box 2, and the pipe 5 enters the cavity 421. Then the material guide port 422 is rotated to dock with the workbench 1, and the pipe 5 is separated from the cavity 421 and enters the workbench 1. The entire feeding process does not require employees to manually discharge the pipe 5, which reduces the labor intensity of employees and improves work efficiency. Multiple groups of cavities 421 and material guide ports 422 are set to improve production efficiency. The material tray 24 and the slide 21 are set in the storage box 2 to ensure that the pipes 5 to be processed are discharged individually and sequentially, and the discharge effect is good, avoiding the problem that the pipes 5 to be processed cannot be processed individually due to a large amount of material discharged at one time, and avoiding deformation of the pipes 5 and scratches on the surface, which plays a protective role.
[0046] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents. These modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention, and they should all be included in the scope of the claims and specification of the present invention.
Claims
1. A pipe processing and feeding device, characterized in that: include: The workbench is provided with a guide slope, and the guide slope is connected to the assembly line; A storage box is used to store pipe fittings and is provided with a pipe outlet for the pipe fittings to flow out; A feeding assembly, provided with a cavity for accommodating a pipe and a material guide port communicated with the cavity, wherein the cavity and the material guide port extend axially along the feeding assembly; and The driving member, the feeding assembly is installed at the output end of the driving member, and the driving member drives the feeding assembly to rotate, so that the material guide port is first docked with the material storage box, and the pipe enters the cavity, and then the material guide port is rotated to dock with the workbench, the pipe is separated from the cavity and enters the workbench, and enters the assembly line through the guide slope.
2. The pipe processing and feeding device according to claim 1, characterized in that: The feeding assembly includes a base, a feeding shaft and a sleeve sleeved on the outside of the feeding shaft, the driving member is installed on the base, the sleeve is installed on the base, the sleeve is provided with an inlet corresponding to the outlet of the storage box and an outlet corresponding to the workbench, the driving member drives the feeding shaft to rotate in the sleeve so that the guide port is connected with the inlet or the outlet.
3. The pipe processing and feeding device according to claim 2, characterized in that: The feeding shaft is circumferentially provided with a plurality of groups of cavities and material guide ports communicating with the cavities.
4. The pipe processing and feeding device according to claim 2, characterized in that: The inner diameter of the material guide port is larger than the inner diameter of the cavity, and the inner diameter gradually decreases from the material guide port to the center of the cavity.
5. The pipe processing and feeding device according to claim 2, characterized in that: The inner diameter of the discharge port is larger than the inner diameter of the guide port; the inner diameter of the feed port is larger than the inner diameter of the guide port.
6. The pipe processing and feeding device according to claim 1, characterized in that: A slideway inclined toward the pipe outlet is arranged in the material storage box, so that the pipe fittings in the material storage box can slide out of the pipe outlet through the slideway.
7. The pipe processing and feeding device according to claim 1, characterized in that: The material storage box is also provided with a multi-layer material support, the beginning end of which is hingedly installed in the material storage box, and a gap is left between the end and the inner wall of one side of the material storage box for the passage of pipes.
8. The pipe processing and feeding device according to claim 1, characterized in that: The material storage box also includes a moving assembly and a lifting assembly. The material storage box is placed on the lifting assembly, and the lifting assembly is installed on the moving assembly.
9. The pipe processing and feeding device according to claim 8, characterized in that: The moving assembly includes a base plate and a plurality of first moving wheels; the plurality of first moving wheels are arranged at intervals on the lower end surface of the base plate, and the first moving wheels are in contact with the ground.
10. The pipe processing and feeding device according to claim 9, characterized in that: The lifting assembly includes an electric push rod and a bearing plate; the electric push rod is fixedly mounted on the base plate, the bearing plate is mounted on the output end of the electric push rod, and the material storage box is placed on the bearing plate.