Electric air grid rope roller winding machine for photovoltaic glass production
By designing cross frames and moving mechanisms in photovoltaic glass production, and using belt and slider technology, uniform winding and rapid direction change of aramid ropes are achieved, the problem of low winding efficiency in the existing technology is solved, and the winding efficiency and Efficiency stability.
Patent Information
- Application Number
- CN202420768689.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-15
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-04-15
AI Technical Summary
The existing electric air grid rope roller winding machine for photovoltaic glass production needs to suspend rotation when changing the direction of movement, resulting in a reduction in winding efficiency, especially when it is necessary to wrap multi-layer aramid ropes.
An electric air grid rope roller winding machine including a cross frame, a moving mechanism and a fixed mechanism is designed. Through the driving pulley and the driven pulley drive belt, the slider and the carriage are used to achieve uniform winding of the aramid rope, and through The first motor controls the cyclic movement of the fixed mechanism to reduce pauses when the direction changes.
The uniform winding of aramid rope is achieved, which shortens the time for direction change, improves the winding efficiency, and avoids the impact of multi-layer winding.
Smart Images

Figure CN222249493U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of glass production, in particular to an electric wind grid rope roller winding machine for photovoltaic glass production. Background Art
[0002] In the process of tempered glass production, the glass is heated at high temperature in the tempering furnace, transported by the wind grid roller and rapidly cooled by the wind grid before being output. The aramid rope wrapped around the wind grid roller is used to protect the high-temperature glass from contacting the low-temperature metal roller and preventing it from bursting and scratching.
[0003] After checking the public (announcement) number: CN220245090U, an electric wind grid rope roller winding machine for photovoltaic glass production is disclosed. This technology discloses technical solutions such as "coordination of the second motor, screw rod, transmission nut, slider, mounting frame and roller" and has technical effects such as "able to flexibly adjust the position of the aramid rope";
[0004] In certain specific cases, it may be required to wrap more than one layer of aramid rope on the roller, but two or even more layers. However, in the existing scheme, the reciprocating motion of the roller is achieved by controlling the forward and reverse rotation of the output end of the second motor. But every time the motor switches between forward and reverse rotation, it must stop rotating, which inevitably causes the roller to temporarily stop moving laterally. This pause state will cause the roller to repeatedly wrap around the roller below at the same position, which seriously affects the overall effect of the winding. Although when the roller stops moving laterally, the roller below also stops rotating, which can avoid the problem of repeated winding at the same position, such operation will undoubtedly reduce the efficiency of the entire winding process. Utility Model Content
[0005] In view of the shortcomings of the prior art, the utility model provides an electric wind grid rope roller winding machine for photovoltaic glass production, which has the characteristics of being able to evenly wind the aramid rope on the roller through a moving mechanism, and having a short interval when changing the moving direction, and will not affect the roller when it needs to wind multiple layers of aramid rope.
[0006] To achieve the above purpose, the utility model is implemented through the following technical solutions: an electric wind grid rope roller winding machine for photovoltaic glass production, including a horizontal frame, a moving mechanism arranged on the horizontal frame and used to evenly wind the aramid rope, a fixing mechanism is arranged on the moving mechanism and used to replace the aramid rope, and the moving mechanism includes:
[0007] A driving assembly includes a driving pulley and a driven pulley rotatably mounted at two ends of the cross frame, a belt is mounted between the driving pulley and the driven pulley, and a first motor is mounted on one side of the top of the cross frame and is used to drive the driving pulley to rotate;
[0008] The execution assembly comprises a connecting piece fixed at one end of the belt, a slider is rotatably installed at the lower end of the connecting piece, a slide is slidably installed inside the cross frame, and the slide is slidably installed inside the slide.
[0009] Preferably, the actuator assembly further comprises shaft frames fixed at both ends of the top of the slide, rollers are rotatably mounted on the shaft frames, guide rails are fixed to the inner walls at both ends of the cross frame, and the rollers are located in the guide rails.
[0010] Preferably, the fixing mechanism comprises:
[0011] The winding assembly comprises a mounting frame fixed to the bottom of the slide, a winding frame fixed to the bottom of the mounting frame, a shaft head rotatably mounted on the left end of the winding frame, a shaft cylinder rotatably mounted on the right end of the winding frame, and a winding roller mounted between the shaft head and the shaft cylinder;
[0012] The fixing assembly is arranged on the winding assembly and is used to fix the winding roller.
[0013] Preferably, the fixing assembly includes a cylinder seat fixed to the outer end of the shaft cylinder, a pull rod is installed between the interior of the cylinder seat and the interior of the shaft cylinder, a positioning head is fixed to the inner end of the pull rod, a spring is sleeved and installed on the pull rod, and the spring is located inside the cylinder seat, a protrusion is fixed to the outer end of the pull rod, and a shallow groove is opened at the bottom of the outer end of the cylinder seat.
[0014] Preferably, the fixing assembly further comprises a deep groove formed at the top of the outer end of the cartridge seat.
[0015] Preferably, vertical frames are fixed at both ends of the horizontal frame, and rollers are installed between the vertical frames at both ends. A second motor is installed on the vertical frame at one end and is used to drive the rollers to rotate.
[0016] Beneficial Effects
[0017] The utility model provides an electric wind grid rope roller winding machine for photovoltaic glass production. Compared with the prior art, it has the following beneficial effects:
[0018] (1) The output end of the first motor drives the active pulley to rotate, and the active pulley drives the belt to move through the driven pulley. The belt drives the slide to slide through the connecting piece and the slider. When the slide slides to one end, the belt drives the slider to slide along one side of the slide to the other side through the connecting piece, and then the belt drives the slide to slide in the opposite direction through the connecting piece and the slider, so that the slide can drive the fixing mechanism to move repeatedly in a cycle, so that the first motor only needs to rotate in one direction to control the fixing mechanism to move reciprocatingly in a cycle, so that the aramid rope is evenly wound on the roller, and the interval when changing the moving direction is short, which will not affect the roller when it needs to wind multiple layers of aramid rope.
[0019] (2) When it is necessary to fix the winding roller wrapped with aramid rope on the winding assembly, the left end of the winding roller is inserted and installed with the shaft head, and then the pull rod is pulled outward and rotated 180°. Then, the pulled pull rod is released and pushed into the right end of the winding roller by the rebound pressure. At the same time, the pull rod drives the protrusion to embed into the deep groove to fix the pull rod, thereby fixing the winding roller on the winding assembly.
[0020] (3) When the aramid rope on the winding roller is used up and it is necessary to replace the winding roller with a new aramid rope, the drum seat is pulled outward, rotated 180 degrees, and then the pulled rod is released. The pressure of the spring rebound drives the protrusion on the rod to embed into the shallow groove, so that the rod is separated from the right end of the winding roller, the winding roller is released, and it can be removed. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0022] Figure 2 It is a structural schematic diagram of the moving mechanism and the fixing mechanism in the utility model;
[0023] Figure 3 It is a structural schematic diagram of the moving mechanism in the utility model;
[0024] Figure 4 It is a cross-sectional structural diagram of the fixing mechanism in the utility model;
[0025] Figure 5 For this utility model Figure 4 Schematic diagram of the structure of local A in the figure.
[0026] In the figure: 1. horizontal frame; 2. moving mechanism; 21. driving assembly; 211. active pulley; 212. driven pulley; 213. belt; 214. first motor; 22. executive assembly; 221. connecting piece; 222. slider; 223. slide; 224. shaft frame; 225. roller; 226. guide rail; 3. fixing mechanism; 31. winding assembly; 311. mounting frame; 312. winding frame; 313. shaft head; 314. shaft cylinder; 32. fixing assembly; 321. cylinder seat; 322. pull rod; 323. positioning head; 324. spring; 325. bump; 326. shallow groove; 327. deep groove; 33. winding roller; 4. vertical frame; 5. roller table; 6. second motor. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] See also Figure 1-5 The utility model provides a technical solution of an electric wind grid rope roller winding machine for photovoltaic glass production: an electric wind grid rope roller winding machine for photovoltaic glass production, comprising a horizontal frame 1, characterized in that: a moving mechanism 2 arranged on the horizontal frame 1 is used to evenly wind the aramid rope, a fixing mechanism 3 is arranged on the moving mechanism 2 and is used to replace the aramid rope, and the moving mechanism 2 includes:
[0029] The driving assembly 21 includes a driving pulley 211 and a driven pulley 212 which are rotatably mounted at both ends of the cross frame 1, a belt 213 is installed between the driving pulley 211 and the driven pulley 212, and a first motor 214 is installed on one side of the top of the cross frame 1 and is used to drive the driving pulley 211 to rotate;
[0030] The actuator assembly 22 includes a connecting piece 221 fixed at one end of the belt 213 , a slider 222 is rotatably mounted on the lower end of the connecting piece 221 , a slide 223 is slidably mounted inside the cross frame 1 , and the slider 222 is slidably mounted inside the slide 223 .
[0031] In this embodiment, the active pulley 211 is driven to rotate by the output end of the first motor 214, and the active pulley 211 drives the belt 213 to move through the driven pulley 212. The belt 213 drives the slide 223 to slide through the connecting piece 221 and the slider 222. When the slide 223 slides to one end, the belt 213 drives the slider 222 to slide along one side of the inside of the slide 223 to the other side through the connecting piece 221, and then the belt 213 drives the slide 223 to slide in the opposite direction through the connecting piece 221 and the slider 222, so that the slide 223 can drive the fixing mechanism 3 to move repeatedly in a cycle, so that the first motor 214 only needs to rotate in one direction to control the fixing mechanism 3 to move reciprocatingly, and the aramid rope is evenly wound on the roller 5, and the interval when changing the moving direction is short, which will not affect the roller 5 when it needs to be wound with multiple layers of aramid rope.
[0032] Specifically, the actuator assembly 22 also includes an axis frame 224 fixed at both ends of the top of the slide 223, and a roller 225 is rotatably mounted on the axis frame 224. Guide rails 226 are fixed to the inner walls at both ends of the cross frame 1, and the roller 225 is located in the guide rails 226.
[0033] In this embodiment, when the slide 223 moves, it can move along the guide rail 226 on the cross frame 1 through the roller 225 on the shaft frame 224, thereby improving the smoothness of the movement of the slide 223 and avoiding the winding roller 33 from getting stuck when winding the aramid rope on the roller 5, affecting the winding effect.
[0034] Specifically, the fixing mechanism 3 includes:
[0035] The winding assembly 31 includes a mounting frame 311 fixed to the bottom of the carriage 223, a winding frame 312 fixed to the bottom of the mounting frame 311, a shaft head 313 is rotatably mounted on the left end of the winding frame 312, a shaft cylinder 314 is rotatably mounted on the right end of the winding frame 312, and a winding roller 33 is mounted between the shaft head 313 and the shaft cylinder 314;
[0036] The fixing component 32 is arranged on the winding component 31 and is used to fix the winding roller 33. The fixing component 32 includes a cylinder seat 321 fixed to the outer end of the shaft cylinder 314. A pull rod 322 is installed between the inside of the cylinder seat 321 and the inside of the shaft cylinder 314. A positioning head 323 is fixed to the inner end of the pull rod 322. A spring 324 is installed on the pull rod 322, and the spring 324 is located inside the cylinder seat 321. A protrusion 325 is fixed to the outer end of the pull rod 322, and a shallow groove 326 is opened at the bottom of the outer end of the cylinder seat 321.
[0037] In this embodiment, when the aramid rope on the winding roller 33 is used up and it is necessary to replace the winding roller 33 with a new aramid rope, the cylinder seat 321 is pulled outward, and then the pulled rod 322 is released after rotating 180°, and the rebound pressure of the spring 324 drives the protrusion 325 on the pull rod 322 to embed into the shallow groove 326, so that the pull rod 322 is separated from the right end of the winding roller 33, and the winding roller 33 is released from the fixation, so that it can be disassembled and removed.
[0038] Specifically, the fixing assembly 32 further includes a deep groove 327 formed at the top of the outer end of the cylinder seat 321 .
[0039] In this embodiment, when it is necessary to fix the winding roller 33 wrapped with aramid rope on the winding assembly 31, the left end of the winding roller 33 is inserted and installed with the shaft head 313, and then the pull rod 322 is pulled outward and rotated 180°, and then the pulled pull rod 322 is released, and the pull rod 322 is pushed to insert into the right end of the winding roller 33 through the rebound pressure. At the same time, the pull rod 322 drives the protrusion 325 to embed into the deep groove 327 to fix the pull rod 322, thereby fixing the winding roller 33 on the winding assembly 31.
[0040] Specifically, vertical frames 4 are fixed at both ends of the horizontal frame 1, and a roller 5 is installed between the vertical frames 4 at both ends. A second motor 6 is installed on the vertical frame 4 at one end and is used to drive the roller 5 to rotate.
[0041] In this embodiment, the roller 5 is driven to rotate by the output end of the second motor 6 , so that the aramid rope on the winding roller 33 is wound onto the roller 5 .
[0042] The working principle and use process of the utility model are as follows: first, when it is necessary to fix the winding roller 33 wound with the aramid rope on the winding assembly 31, the left end of the winding roller 33 is inserted and installed with the shaft head 313, and then the pull rod 322 is pulled outward and rotated 180 degrees, and then the pulled pull rod 322 is released, and the pull rod 322 is pushed to insert the right end of the winding roller 33 through the rebound pressure, and at the same time, the pull rod 322 drives the protrusion 325 to be embedded in the deep groove 327, and the pull rod 322 is fixed, so that the winding roller 33 is installed and fixed on the winding assembly 31;
[0043] Then, one end of the aramid rope is fixed on the roller 5, and the roller 5 is driven to rotate by the output end of the second motor 6, so that the aramid rope on the winding roller 33 is wound onto the roller 5; at the same time, the output end of the first motor 214 drives the active pulley 211 to rotate, and the active pulley 211 drives the belt 213 to move through the driven pulley 212, and the belt 213 drives the slide 223 to slide through the connecting piece 221 and the slider 222. When the slide 223 slides to one end, the belt 213 drives the slider 222 along one side of the inside of the slide 223 to the other side through the connecting piece 221, and then the belt 213 drives the slide 223 to slide in the opposite direction through the connecting piece 221 and the slider 222, so that the slide 223 can drive the fixing mechanism 3 to cyclically and repeatedly move, so that the first motor 214 only needs to rotate in one direction to control the cyclic reciprocating movement of the fixing mechanism 3, and the aramid rope is evenly wound on the roller 5, and the interval is short when changing the moving direction, which will not affect the roller 5 when it needs to wind multiple layers of aramid rope.
[0044] The model of the motor is: EDSMT-2T110-020A. As it adopts existing mature technology products, it will not be elaborated in detail here. All the electrical components appearing in this article are connected to the external main controller and 220V AC power.
[0045] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0046] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An electric wind grid rope roller winding machine for photovoltaic glass production, comprising a horizontal frame (1), characterized in that: The moving mechanism (2) is arranged on the horizontal frame (1) and is used to evenly wind the aramid rope. The moving mechanism (2) is provided with a fixing mechanism (3) and is used to replace the aramid rope. The moving mechanism (2) comprises: A driving assembly (21) comprises a driving pulley (211) and a driven pulley (212) which are rotatably mounted at two ends of the cross frame (1), a belt (213) is mounted between the driving pulley (211) and the driven pulley (212), and a first motor (214) is mounted on one side of the top of the cross frame (1) and is used to drive the driving pulley (211) to rotate; The actuator assembly (22) comprises a connecting piece (221) fixed at one end of the belt (213), a slider (222) rotatably mounted at the lower end of the connecting piece (221), a slide frame (223) slidably mounted inside the cross frame (1), and the slider (222) is slidably mounted inside the slide frame (223).
2. The electric wind grid rope roller winding machine for photovoltaic glass production according to claim 1, characterized in that: The actuator assembly (22) further comprises an axle frame (224) fixed at both ends of the top of the slide (223), a roller (225) being rotatably mounted on the axle frame (224), guide rails (226) being fixed on the inner walls at both ends of the cross frame (1), and the roller (225) being located in the guide rails (226).
3. The electric wind grid rope roller winding machine for photovoltaic glass production according to claim 2, characterized in that: The fixing mechanism (3) comprises: The winding assembly (31) comprises a mounting frame (311) fixed at the bottom of the slide (223), a winding frame (312) fixed at the bottom of the mounting frame (311), a shaft head (313) rotatably mounted on the left end of the winding frame (312), a shaft cylinder (314) rotatably mounted on the right end of the winding frame (312), and a winding roller (33) mounted between the shaft head (313) and the shaft cylinder (314); The fixing assembly (32) is arranged on the winding assembly (31) and is used to fix the winding roller (33).
4. The electric wind grid rope roller winding machine for photovoltaic glass production according to claim 3, characterized in that: The fixing assembly (32) includes a cylinder seat (321) fixed to the outer end of the shaft cylinder (314), a pull rod (322) is installed between the inside of the cylinder seat (321) and the inside of the shaft cylinder (314), a positioning head (323) is fixed to the inner end of the pull rod (322), a spring (324) is installed on the pull rod (322), and the spring (324) is located inside the cylinder seat (321), a protrusion (325) is fixed to the outer end of the pull rod (322), and a shallow groove (326) is provided at the bottom of the outer end of the cylinder seat (321).
5. The electric wind grid rope roller winding machine for photovoltaic glass production according to claim 4, characterized in that: The fixing assembly (32) further comprises a deep groove (327) formed at the top of the outer end of the cartridge seat (321).
6. The electric wind grid rope roller winding machine for photovoltaic glass production according to claim 1, characterized in that: Both ends of the horizontal frame (1) are fixed with vertical frames (4), and a roller conveyor (5) is installed between the vertical frames (4) at both ends. A second motor (6) is installed on the vertical frame (4) at one end and is used to drive the roller conveyor (5) to rotate.
