Longitudinal separation device for glass production
By designing a vertical split device for glass production including supporting legs, rectangular tube beams and eight-character rollers, the equipment installation and maintenance process is simplified, the complex installation and high cost problems in the existing technology are solved, and convenient installation and high efficiency are achieved repair.
Patent Information
- Application Number
- CN202421084080.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-17
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-17
AI Technical Summary
The existing vertical device equipment has complex installation structure, complicated welding processes, and a lot of materials used for parts, resulting in high processing costs and inconvenient installation and maintenance.
A vertical segment device for glass production including supporting legs, rectangular tube beams, longitudinal segment beams, eight-character rollers, transmission shafts, discs, circular belts, guide sleeves, copper sleeves and cylinders was designed to simplify the mechanical processing steps. And reduce welding processes, use a circular copper sleeve and a guide sleeve to ensure concentric installation of the copper sleeve, reduce material use, and improve installation accuracy through inductors and cranks.
It realizes the convenience of equipment installation and simplicity of post-maintenance, reduces processing costs and material usage, and improves the reliability and use efficiency of equipment.
Smart Images

Figure CN222250468U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a glass longitudinal dividing device, in particular to a glass longitudinal dividing device used in the glass production field. Background Art
[0002] The longitudinal splitting device is one of the cold end equipment of the float glass production line. While conveying the glass sheets transferred from the edge breaking roller, the device drives the longitudinal breaking wheel to lift up through the cylinder, breaks the glass plate along the longitudinal cut in the middle, and then separates the two glass sheets longitudinally through the cylinder-driven figure-eight roller and conveys them to the inspection area.
[0003] When installing and using the longitudinal dividing device, the existing longitudinal dividing device generally uses lathes, drilling machines, marking and other processes to install copper sleeves and other devices. Not only is the welding process complicated, it is also difficult to ensure that the upper and lower holes are concentric during installation, resulting in greater friction when the vertical shaft rotates, which is easy to damage. In addition, the copper sleeve part of the existing equipment uses more materials, which not only has a high processing cost, but is also inconvenient for equipment installation and subsequent replacement and maintenance. Utility Model Content
[0004] In view of the above-mentioned prior art, the technical problem to be solved by the utility model is that the existing longitudinal dividing device has multiple equipment installation structures, complex welding procedures, and a large number of parts and materials, which not only has a high processing cost, but is also inconvenient for equipment installation and subsequent replacement and maintenance.
[0005] In order to solve the above problems, the utility model provides a longitudinal dividing device for glass production, comprising a supporting leg, a rectangular tube beam is fixedly connected to the upper end of the supporting leg, a plurality of longitudinal dividing beams are fixedly connected to the upper end of the rectangular tube beam, an eight-shaped roller is rotatably connected in the longitudinal dividing beam, a lifting assembly and a corner assembly are fixedly installed at the bottom of the eight-shaped roller, a plurality of fixed plates are fixedly connected to the lower end of the rectangular tube beam, a transmission shaft is passed through the plurality of fixed plates and the surface of the supporting leg for common movement, and a plurality of disks corresponding to the plurality of eight-shaped rollers are fixedly sleeved on the outer ring of the transmission shaft. The outer surfaces of the disc and the figure-eight roller are jointly sleeved with a circular belt, and a plurality of guide sleeves are fixedly passed through the upper end of the rectangular tube beam, and the guide sleeves are located directly below the figure-eight rollers. The upper and lower ends of the inner cavity of the guide sleeves are fixedly connected with copper sleeves, and the lower end of the rectangular tube beam is also fixedly connected with a plurality of mounting seats corresponding to the plurality of figure-eight rollers, and the right end of the mounting seat is rotatably connected to a cylinder, and the right end of the cylinder is rotatably connected to a crank, and the lower end of the crank is fixedly passed through a vertical shaft, and the upper end of the vertical shaft passes through the guide sleeve and two copper sleeves in sequence and is fixedly connected to the lower end of the longitudinal beam.
[0006] In the above-mentioned longitudinal dividing device for glass production, the mechanical processing steps can be reduced, the welding process can be reduced, the use of other materials and standard parts can be reduced, and the equipment installation and subsequent replacement and maintenance can be facilitated.
[0007] As a further improvement of the present application, the copper sleeve and the guide sleeve are both circular tubes, and the outer diameter of the copper sleeve is consistent with the inner diameter of the guide sleeve.
[0008] As a further improvement of the present application, the vertical axis includes a cube and a cylinder, the diameter of the cylinder is consistent with the inner diameter of the copper sleeve, and the upper end of the cube is fixedly connected to the lower end of the longitudinal beam.
[0009] As a further improvement of the present application, the diameters of the splayed roller and the disc are both larger than the width of the rectangular tube beam, and the rectangular tube beam is located inside the circular belt and does not contact the circular belt.
[0010] As another improvement of the present application, a plurality of positioning plates corresponding to the plurality of cranks are fixedly connected to the lower end of the rectangular tube beam, a sensor is fixedly connected to the left end of the positioning plate, and the sensor is electrically connected to the cylinder.
[0011] As another improved supplement of the present application, the positioning plate is a horizontal plate inclined toward the crank. When the piston rod of the cylinder is in an extended state, the crank contacts the sensor, and the angle of rotation of the crank is twenty degrees.
[0012] To sum up, in actual application, multiple discs can be rotated at the same time by rotating the transmission shaft, thereby driving the circular belt to move and causing the S-shaped roller to rotate. The piston rod of the starting cylinder can be extended to drive the crank to rotate and cause the vertical shaft to rotate, thereby causing the S-shaped roller to rotate with the vertical shaft as the center of the circle, forming an angle of five to eight degrees with the original state, so as to achieve the goal of translating the glass plate that has moved here by about eighty millimeters in the vertical direction of the main movement direction, which is convenient for longitudinal division of the glass plate. When installing the equipment, a hole is directly drilled at the upper end of the longitudinal division beam, and the guide sleeve is inserted, and then the copper sleeve is installed inside the guide sleeve. This not only effectively ensures that the copper sleeve is in a concentric state from top to bottom, but also reduces the material used for the copper sleeve, which not only saves material resources, but also reduces mechanical processing steps, welding processes, and the use of other materials and standard parts, which is convenient for equipment installation and later replacement and maintenance. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a schematic diagram of the structure of the first implementation method of this application;
[0014] Figure 2 This is a cross-sectional view of a partial rectangular tube beam structure according to the first embodiment of the present application;
[0015] Figure 3 This is a bottom view of the crank structure of the first embodiment of the present application;
[0016] Figure 4 This is a crank motion diagram of the first embodiment of the present application;
[0017] Figure 5 This is a schematic diagram of a partial rectangular tube beam structure of the second implementation mode of the present application;
[0018] Figure 6 This is a schematic diagram of the fixing plate structure of the second embodiment of the present application.
[0019] Description of the numbers in the figure:
[0020] 1 supporting leg, 2 rectangular tube beam, 3 longitudinal dividing beam, 4 splayed roller, 5 fixing plate, 6 transmission shaft, 7 disc, 8 round belt, 9 guide sleeve, 10 copper sleeve, 11 mounting seat, 12 cylinder, 13 crank, 14 vertical shaft, 15 positioning plate, 16 sensor. DETAILED DESCRIPTION
[0021] Two implementation modes of the present application are described in detail below with reference to the accompanying drawings.
[0022] The first implementation method:
[0023] Figure 1 The invention shows: a longitudinal dividing device for glass production, comprising a supporting leg 1, a rectangular tube beam 2 is fixedly connected to the upper end of the supporting leg 1, a plurality of longitudinal dividing beams 3 are fixedly connected to the upper end of the rectangular tube beam 2, the longitudinal dividing beam 3 can support and suspend a plurality of parts, an eight-shaped roller 4 is rotatably connected inside the longitudinal dividing beam 3, a lifting assembly and a corner assembly are fixedly installed at the bottom of the eight-shaped roller 4, a plurality of fixing plates 5 are fixedly connected to the lower end of the rectangular tube beam 2, a transmission shaft 6 is passed through the plurality of fixing plates 5 and the surface of the supporting leg 1 is movable together, a plurality of discs 7 corresponding to the plurality of eight-shaped rollers 4 are fixedly sleeved on the outer ring of the transmission shaft 6, a circular belt 8 is sleeved together with the outer surface of the disc 7 and the eight-shaped roller 4, the circular belt 8 can drive the eight-shaped roller 4 to rotate when the disc 7 rotates, thereby improving the working efficiency, the diameters of the eight-shaped roller 4 and the disc 7 are both larger than the width of the rectangular tube beam 2, the rectangular tube beam 2 is located inside the circular belt 8 and does not contact the circular belt 8.
[0024] Figure 2 It is shown that: a plurality of guide sleeves 9 are fixedly passed through the upper end of the rectangular tube beam 2. The guide sleeve 9 makes the copper sleeve 10 in a concentric state after installation, and can reduce the material of the copper sleeve 10 and the welding steps. The guide sleeve 9 is located directly below the S-shaped roller 4. The upper and lower ends of the inner cavity of the guide sleeve 9 are fixedly connected with the copper sleeve 10. The copper sleeve 10 and the guide sleeve 9 are both circular tubular. The outer diameter of the copper sleeve 10 is consistent with the inner diameter of the guide sleeve 9, so that the vertical shaft 14 does not shake during the rotation. The vertical shaft 14 includes a cube and a cylinder. The diameter of the cylinder is consistent with the inner diameter of the copper sleeve 10. The upper end of the cube is fixedly connected to the lower end of the longitudinal beam 3.
[0025] Figure 3 and Figure 4It is shown that: the lower end of the rectangular tube beam 2 is also fixedly connected with a plurality of mounting seats 11 corresponding to the plurality of splayed rollers 4, the right end of the mounting seat 11 is rotatably connected with a cylinder 12, and a technician in this field can select a suitable type of cylinder 12 according to actual needs, for example: SCD50x100-100-LB, the right end of the cylinder 12 is rotatably connected with a crank 13, the lower end of the crank 13 is fixedly penetrated with a vertical shaft 14, the upper end of the vertical shaft 14 sequentially penetrates the guide sleeve 9 and two copper sleeves 10 and is fixedly connected to the lower end of the longitudinal beam 3, the extension and retraction of the piston rod of the cylinder 12 can drive the rotation of the crank 13, thereby driving the rotation of the vertical shaft 14, and rotating the splayed roller 4.
[0026] When in use, multiple discs 7 can be rotated simultaneously by rotating the transmission shaft 6, thereby driving the circular belt 8 to move and causing the splayed roller 4 to rotate. The piston rod of the starting cylinder 12 is extended to drive the crank 13 to rotate and cause the vertical shaft 14 to rotate, thereby causing the splayed roller 4 to rotate with the vertical shaft 14 as the center, forming an angle of five to eight degrees with the original state, so as to achieve the goal of translating the glass plate moved here by about eighty millimeters in the vertical direction of the main movement direction, which is convenient for longitudinal division of the glass plate. When installing the equipment, a hole is directly punched at the upper end of the longitudinal division beam 3, and the guide sleeve 9 is inserted, and then the copper sleeve 10 is installed inside the guide sleeve 9. This not only effectively ensures that the copper sleeve 10 is in a concentric state from top to bottom, but also reduces the material used for the copper sleeve 10, which not only saves material resources, but also reduces mechanical processing steps, welding processes, and the use of other materials and standard parts, which is convenient for equipment installation and later replacement and maintenance.
[0027] The second implementation method:
[0028] Based on the first embodiment, this embodiment adds a positioning plate 15 and a sensor 16, and the rest of the parts are consistent with the first embodiment.
[0029] Figure 5 and Figure 6 It is shown that: a plurality of positioning plates 15 corresponding to a plurality of cranks 13 are fixedly connected to the lower end of the rectangular tube beam 2, and the positioning plates 15 are convenient for installing the sensor 16. The left end of the positioning plate 15 is fixedly connected to the sensor 16, and technical personnel in this field can select a suitable type of sensor 16 according to actual needs, for example: GML670A, the sensor 16 is electrically connected to the cylinder 12, the positioning plate 15 is a horizontal plate inclined toward the crank 13, when the piston rod of the cylinder 12 is in an extended state, the crank 13 contacts the sensor 16, and the angle of rotation of the crank 13 is twenty degrees, when the sensor 16 contacts the crank 13, the cylinder 12 stops extending, thereby improving the accuracy of the rotation of the crank 13 and reducing the loss rate of the glass plate.
[0030] When in use, the piston rod of the start cylinder 12 is extended, causing the front end of the crank 13 to rotate around the vertical axis 14 until the right end of the crank 13 contacts the sensor 16, then the cylinder 12 is paused, so that the angle between the crank 13 and the original state is 20 degrees, thereby effectively preventing the crank 13 from rotating too much, thereby causing the angle of the splayed roller 4 to rotate too much, causing damage to the glass plate.
[0031] In view of current practical needs, the protection scope of the above-mentioned implementation mode adopted in this application is not limited to this. Various changes made within the knowledge scope of technical personnel in this field without departing from the concept of this application still fall within the protection scope of this utility model.
Claims
1. A longitudinal splitting device for glass production, comprising a supporting leg (1), characterized in that: The upper end of the support leg (1) is fixedly connected to a rectangular tube beam (2), the upper end of the rectangular tube beam (2) is fixedly connected to a plurality of longitudinal beams (3), an eight-shaped roller (4) is rotatably connected inside the longitudinal beam (3), and a lifting component and a corner component are fixedly installed at the bottom of the eight-shaped roller (4); The lower end of the rectangular tube beam (2) is fixedly connected to a plurality of fixing plates (5), the plurality of fixing plates (5) and the surface of the support leg (1) being movable together and having a transmission shaft (6) passing through, the outer ring of the transmission shaft (6) being fixedly sleeved with a plurality of disks (7) respectively corresponding to the plurality of splayed rollers (4), the outer surfaces of the disks (7) and the splayed rollers (4) being sleeved with a circular belt (8); The upper end of the rectangular tube beam (2) is fixedly penetrated by a plurality of guide sleeves (9), the guide sleeves (9) are located directly below the splayed rollers (4), the upper and lower ends of the inner cavity of the guide sleeve (9) are fixedly connected to copper sleeves (10), the lower end of the rectangular tube beam (2) is also fixedly connected to a plurality of mounting seats (11) corresponding to the plurality of splayed rollers (4), the right end of the mounting seat (11) is rotatably connected to a cylinder (12), the right end of the cylinder (12) is rotatably connected to a crank (13), the lower end of the crank (13) is fixedly penetrated by a vertical shaft (14), the upper end of the vertical shaft (14) sequentially penetrates the guide sleeve (9), the two copper sleeves (10), and is fixedly connected to the lower end of the longitudinal beam (3).
2. A vertical separation device for glass production according to claim 1, characterized in that: The copper sleeve (10) and the guide sleeve (9) are both circular tubes, and the outer diameter of the copper sleeve (10) is consistent with the inner diameter of the guide sleeve (9).
3. A vertical dividing device for glass production according to claim 2, characterized in that: The vertical shaft (14) comprises a cube and a cylinder, the diameter of the cylinder is consistent with the inner diameter of the copper sleeve (10), and the upper end of the cube is fixedly connected to the lower end of the longitudinal beam (3).
4. A longitudinal dividing device for glass production according to claim 1, characterized in that: The diameters of the splayed roller (4) and the disc (7) are both greater than the width of the rectangular tube beam (2); the rectangular tube beam (2) is located inside the circular belt (8) and does not contact the circular belt (8).
5. A longitudinal dividing device for glass production according to claim 1, characterized in that: A plurality of positioning plates (15) corresponding to a plurality of cranks (13) are fixedly connected to the lower end of the rectangular tube beam (2), a sensor (16) is fixedly connected to the left end of the positioning plate (15), and the sensor (16) is electrically connected to the cylinder (12).
6. A longitudinal dividing device for glass production according to claim 5, characterized in that: The positioning plate (15) is a horizontal plate inclined toward the crank (13), the piston rod of the cylinder (12) is in an extended state, the crank (13) is in contact with the sensor (16), and the crank (13) rotates at an angle of twenty degrees.