Double-roller beater type bale opener with electronic scale
By introducing the dump bucket, conveying curtain, hydraulic cylinder system and motor drive gear system in the double-roller thug electronic scale opening machine, the problems of high accuracy and maintenance costs in the existing technology are solved, and efficient fiber material processing and equipment are achieved. Run efficiently.
Patent Information
- Application Number
- CN202421070954.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-16
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-16
AI Technical Summary
The existing double-roller thug electronics said that the chartering machine has limitations in terms of accuracy, maintenance costs and operation and maintenance costs, and it is difficult to meet the needs of efficient automation.
A double-roller type electronically-produced charter machine including a tumbling bucket, conveying curtain, hydraulic cylinder system, double-roller thug, uniform cotton thug, vacuum cover, cotton peeling thug and oblique curtain is designed, and the double-roller is driven by the motor drive gear system. The thugs disperse and transport fibers, and use hydraulic cylinder system and pneumatic control to achieve high-precision weighing and dynamic control to prevent the double-roller thugs from being blocked.
It improves the accuracy of automated processing of fiber materials and the operating efficiency of the equipment, reduces maintenance costs, prevents the problem of blockage of double-roller thugs, and ensures efficient operation of the equipment.
Smart Images

Figure CN222251155U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of a double-roller beater type electronic scale bag opener, in particular to a double-roller beater type electronic scale bag opener. Background Art
[0002] The double roller beater type electronic scale bale opener is a special mechanical equipment, which is mainly used for automatic weighing and bale opening of non-woven fibers (such as cotton, chemical fiber, etc.).
[0003] At present, although the double-roller beater type electronic scale bag opener in the existing technology has achieved automated weighing and bag opening to a certain extent, there are still some potential defects and limitations, such as limited accuracy, high maintenance cost, high operation and maintenance cost, etc. In view of this, we propose a double-roller beater type electronic scale bag opener. Utility Model Content
[0004] The main purpose of the utility model is to provide a double-roller beater type electronic scale bag opening machine, which can solve the problems raised in the above background technology.
[0005] In order to achieve the above-mentioned purpose, the utility model proposes a double-roller beater type electronic scale bag opening machine, including a machine body, the side walls of the machine body are respectively provided with a tipping bucket and a weighing bucket, the machine body is provided with a rear warehouse, a conveying curtain, a hydraulic cylinder system, a double-roller beater, a cotton-evening beater, a dust hood, a cotton-stripping beater and an inclined curtain, a dust suction port is provided on the top of the machine body, a ladder is provided at the front end of the outer wall of the machine body, and an auxiliary mechanism is provided on the outer wall of the machine body, and the auxiliary mechanism includes:
[0006] The motor is fixedly connected to the outer wall of the machine body. The surgical motor is fixedly connected to gear 2 through its output shaft. Gear 2 is meshed with gear 1. The fiber material is transported to the conveying curtain through the tipping bucket. The fiber material is transported to the double-roller beater through the conveying curtain for fiber breaking operation. At this time, the motor drives the rotation of gear 2, thereby driving the rotation of gear 1, and then driving the two groups of double-roller beaters to operate. Then the double-roller beaters break up the fibers and drop them onto the conveying curtain in the rear bin. The conveying curtain drives the fibers to the inclined curtain. The inclined curtain transports the fibers upward according to program control. After being stripped by a group of cotton leveling beaters and cotton stripping beaters at the top, they fall into the weighing bucket for operation, and the operation is continuous.
[0007] Preferably, the gear 1 and the gear 2 are both fixedly connected with a rotating rod, and the rotating rod is fixedly connected to the double-roller beater.
[0008] Preferably, the motor is fixedly connected to the first rotating wheel via its output shaft, the first rotating wheel is transmission-connected to a conveyor belt, and the end of the conveyor belt away from the first rotating wheel is transmission-connected to the second rotating wheel.
[0009] Preferably, the second rotating wheel is fixedly connected to a rotating shaft, the rotating shaft passes through the inner wall of the machine body, and the rotating shaft is rotatably connected to the side wall of the machine body, and one end of the rotating shaft away from the second rotating wheel is fixedly connected to a turntable.
[0010] Preferably, one end of the turntable away from the rotating shaft is rotatably connected to a connecting rod 1, and one end of the connecting rod 1 away from the turntable is rotatably connected to a sliding block, the sliding block is slidably connected to a sliding seat, and the sliding seat is fixedly connected to the side wall of the machine body.
[0011] Preferably, the slider is fixedly connected to an L-shaped rod 1, and the L-shaped rod 1 is rotatably connected to a connecting rod 2, and an end of the connecting rod 2 away from the L-shaped rod 1 is rotatably connected to the L-shaped rod 2, and the L-shaped rod 2 is rotatably connected to a fixing rod, and the fixing rod is fixedly connected to the inner wall of the machine body, and an end of the L-shaped rod 2 away from the connecting rod 2 is fixedly connected to the connecting rod, and the rotation of the rotating wheel 1 is driven by the output shaft of the motor, and the rotation of the rotating wheel 2 is driven with the cooperation of the conveyor belt, thereby driving the rotation of the rotating shaft, and the rotation of the rotating shaft drives the rotation of the turntable, and the cooperation of the connecting rod 1 and the sliding seat drives the slider to reciprocate up and down, thereby driving the L-shaped rod 1 to reciprocate up and down, and then the cooperation of the L-shaped rod 2, the connecting rod 2 and the fixing rod drives the connecting rod to swing back and forth on the conveying curtain, thereby preliminarily breaking up the fiber material on the conveying curtain, and effectively preventing the blockage of the double-roll beater.
[0012] The utility model provides a double-roller beater type electronic scale bag opening machine. It has the following beneficial effects:
[0013] (1) The double-roller beater type electronic scale bale opener transports the fiber material to the conveying curtain through the tipping bucket, and then transports the fiber material to the double-roller beater through the conveying curtain for fiber breaking operation. At this time, the motor drives the rotation of gear 2, thereby driving the rotation of gear 1, and then drives the two sets of double-roller beaters to operate. Then, the double-roller beaters break up the fibers and drop them onto the conveying curtain in the rear bin. The conveying curtain drives the fibers to the inclined curtain. The inclined curtain transports the fibers upward according to program control. After being stripped by a set of cotton-leveling beaters and cotton-stripping beaters at the top, the fibers fall into the scale bucket for operation, and the operation is continuous.
[0014] (2) The double-roller beater type electronic scale bag opener drives the rotation of the first wheel through the output shaft of the motor, which drives the rotation of the second wheel with the cooperation of the conveyor belt, thereby driving the rotation of the shaft, and the rotation of the shaft drives the rotation of the turntable. With the cooperation of the connecting rod 1 and the sliding seat, the slider is driven to reciprocate up and down, thereby driving the L-shaped rod 1 to reciprocate up and down. Then, with the cooperation of the L-shaped rod 2, the connecting rod 2 and the fixed rod, the connecting rod is driven to swing back and forth on the conveying curtain, thereby preliminarily breaking up the fiber material on the conveying curtain and effectively preventing the blockage of the double-roller beater. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.
[0016] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the cross-sectional structure of some devices of the utility model Figure 1 ;
[0018] Figure 3 For this utility model Figure 2 Schematic diagram of the structure of the middle A area;
[0019] Figure 4 This is a schematic diagram of the cross-sectional structure of some devices of the utility model Figure 2 ;
[0020] Figure 5 This is a schematic diagram of the cross-sectional structure of some devices of the utility model Figure 3 ;
[0021] Figure 6 For this utility model Figure 5 Schematic diagram of the structure of area B.
[0022] Description of Figure Numbers:
[0023] 1. Machine body; 2. Tipping bucket; 3. Rear warehouse; 4. Auxiliary mechanism; 41. Motor; 42. Rotary wheel 1; 43. Conveyor belt; 44. Rotary wheel 2; 45. Gear 1; 46. Gear 2; 47. Rotating shaft; 48. Turntable; 49. Connecting rod 1; 410. Connecting rod 2; 411. Fixed rod; 412. Sliding seat; 413. Sliding block; 414. L-shaped rod 1; 415. L-shaped rod 2; 416. Connecting rod; 5. Ladder; 6. Dust suction port; 7. Scale bucket; 8. Conveying curtain; 9. Hydraulic cylinder system; 10. Double-roller beater; 11. Cotton evenly beating beater; 12. Dust hood; 13. Cotton stripping beater; 14. Slanted curtain.
[0024] The realization of the purpose, functional features and advantages of the utility model will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] See also Figure 1-Figure 6The utility model proposes a double-roller beater type electronic scale bag opening machine, including a machine body 1, whose technical specifications are working width 1500mm, output ≤120-250kg / hour, external dimensions 7000mm*1900mm*3200mm, total power 11.75kw, side walls of both sides of the machine body 1 are respectively provided with a tipping bucket 2 and a weighing bucket 7, the machine body 1 is provided with a rear warehouse 3, a conveying curtain 8, a hydraulic cylinder system 9, a double-roller beater 10, a cotton-evening beater 11, a dust cover 12, a cotton-stripping beater 13 and a slanted curtain 14, the hydraulic cylinder system 9 is used to start the tipping bucket 2, the slanted curtain 14 adopts an anti-static curtain, and adopts a separated high-precision weighing (aluminum bucket part, weighing bucket 7 is divided into upper and lower Bucket, when the lower bucket receives the set weight, the program control immediately closes the cotton feeding of the upper bucket, so that the fiber in the lower bucket is controlled within the set value range, which belongs to dynamic control and is not affected by airflow. The double-roller beater 10 adopts 5.5kw transmission and frequency conversion speed regulation. The cotton-evening beater 11 in the warehouse adopts two 1.5kw motors, the front conveying flat curtain reducer is 0.75kw, frequency conversion speed regulation, and the inclined curtain 14 adopts a reducer, 1.5kw, frequency conversion speed regulation. The body 1 is made of laser cutting, welding and processing of the whole machine frame steel plate, square tube, rectangular steel, etc., and the double-roller beater 10 is φ410mm, and the corner nails are welded on the seamless tube. The surface is coated, which has the advantages of not easy to entangle cotton and not easy to damage fibers. The cotton beater 11 and the cotton stripping beater 13 are φ450mm, with a three-blade structure, which is not easy to get tangled with cotton. The base fabric of the oblique curtain 14 is made of PVC curtain, the needle-planted oblique nail curtain, the conveying curtain 8 is a PVC curtain, and the center of the curtain is 4 meters. The weighing bucket 7 is made of aluminum plate, pneumatically controlled, and has an active joint bearing, which is not easy to damage. A dust suction port 6 is provided on the top of the body 1. The dust suction port 6 has a specification of φ300mm and an adjustment plate. The air volume in and out can be adjusted to ensure that dust is not blocked during the normal operation of the equipment. A ladder 5 is provided at the front end of the outer wall of the body 1, and an auxiliary mechanism 4 is provided on the outer wall of the body 1. The auxiliary mechanism 4 includes a motor 41, and the motor 41 is fixedly connected to the outer wall of the body 1. The surgical motor 41 is connected to the outer wall of the body 1 through its output shaft. It is fixedly connected with gear 2 46, which is meshed with gear 1 45. The fiber material is transported to the conveying curtain 8 through the tipping bucket 2, and then transported to the double-roller beater 10 through the conveying curtain 8 for fiber breaking operation. At this time, the motor 41 drives the rotation of gear 2 46, thereby driving the rotation of gear 1 45, and then driving the two groups of double-roller beaters 10 to operate. Then, the double-roller beaters 10 break up the fibers and drop them onto the conveying curtain 8 of the rear warehouse 3. The conveying curtain 8 drives the fibers to the inclined curtain 14. The inclined curtain 14 transports the fibers upward according to program control, and after being stripped by a group of cotton leveling beaters 11 and cotton stripping beaters 13 at the top, they fall into the weighing bucket 7 for operation, and the operation is continuous.
[0027] In the embodiment of the utility model, in order to enable the auxiliary mechanism 4 to operate better, specifically, gear 1 45 and gear 2 46 are both fixedly connected to a rotating rod, the rotating rod is fixedly connected to the double-roller beater 10, the motor 41 is fixedly connected to the rotating wheel 1 42 through its output shaft, the rotating wheel 1 42 is transmission-connected to the conveyor belt 43, the end of the conveyor belt 43 away from the rotating wheel 1 42 is transmission-connected to the rotating wheel 2 44, the rotating wheel 2 44 is fixedly connected to a rotating shaft 47, the rotating shaft 47 passes through the inner wall of the body 1, and the rotating shaft 47 is rotationally connected to the side wall of the body 1, the end of the rotating shaft 47 away from the rotating wheel 2 44 is fixedly connected to a rotating disk 48, the end of the rotating disk 48 away from the rotating shaft 47 is rotationally connected to a connecting rod 1 49, the end of the connecting rod 1 49 away from the rotating disk 48 is rotationally connected to a slider 413, the slider 413 is slidably connected to a sliding seat 412, and the sliding seat 412 is fixedly connected to the side wall of the body 1.
[0028] Further, the slider 413 is fixedly connected to the L-shaped rod 1 414, the L-shaped rod 1 414 is rotatably connected to the connecting rod 2 410, the end of the connecting rod 2 410 away from the L-shaped rod 1 414 is rotatably connected to the L-shaped rod 2 415, and the L-shaped rod 2 415 is rotatably connected to the fixing rod 411, the fixing rod 411 is fixedly connected to the inner wall of the body 1, and the end of the L-shaped rod 2 415 away from the connecting rod 2 410 is fixedly connected to the connecting rod 416, and the output shaft of the motor 41 drives the rotation of the rotating wheel 1 42, and the cooperation of the conveyor belt 43 drives the rotating wheel 2 44 The rotation of the rotating shaft 47 drives the rotation of the turntable 48, and the cooperation of the connecting rod 1 49 and the sliding seat 412 drives the slider 413 to reciprocate up and down, thereby driving the L-shaped rod 1 414 to reciprocate up and down, and then the cooperation of the L-shaped rod 2 415, the connecting rod 2 410 and the fixed rod 411 drives the connecting rod 416 to swing back and forth on the conveying curtain 8, thereby preliminarily breaking up the fiber material on the conveying curtain 8, and effectively preventing the blockage of the double-roller beater 10.
[0029] In the present invention, when in use, the fiber material is transported to the conveying curtain 8 by the tipping bucket 2, and the fiber material is transported to the double-roller beater 10 by the conveying curtain 8 for fiber breaking operation. At this time, the motor 41 drives the rotation of the gear 2 46, thereby driving the rotation of the gear 1 45, and then driving the two groups of double-roller beaters 10 to work, and then the double-roller beaters 10 break the fibers and drop them onto the conveying curtain 8 of the rear bin 3, and the conveying curtain 8 drives the fibers to the inclined curtain 14, and the inclined curtain 14 transports the fibers upward according to the program control, and after being stripped by a group of cotton-leveling beaters 11 and cotton-stripping beaters 13 at the upper part, they fall into the weighing bucket 7 for operation, and at the same time, the motor 41 drives the fibers through its The output shaft drives the rotation of the rotating wheel 1 42, and with the cooperation of the conveyor belt 43, it will drive the rotation of the rotating wheel 2 44, thereby driving the rotation of the rotating shaft 47. The rotation of the rotating shaft 47 will drive the rotation of the turntable 48. With the cooperation of the connecting rod 1 49 and the sliding seat 412, it will drive the slider 413 to reciprocate up and down, thereby driving the L-shaped rod 1 414 to reciprocate up and down. Then, with the cooperation of the L-shaped rod 2 415, the connecting rod 2 410 and the fixed rod 411, the connecting rod 416 will be driven to swing back and forth on the conveying curtain 8, thereby preliminarily breaking up the fiber material on the conveying curtain 8, effectively preventing the blockage of the double-roller beater 10.
[0030] The above description is only a preferred embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the inventive concept of the present invention, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the present invention.
Claims
1. A double-roller beater type electronic scale bag opening machine, comprising a machine body (1), characterized in that: The side walls of the machine body (1) are respectively provided with a tipping bucket (2) and a weighing bucket (7); the machine body (1) is provided with a rear warehouse (3), a conveying curtain (8), a hydraulic cylinder system (9), a double-roller beater (10), a cotton-evening beater (11), a dust hood (12), a cotton-stripping beater (13) and a slanted curtain (14); a dust suction port (6) is provided on the top of the machine body (1); a ladder (5) is provided at the front end of the outer wall of the machine body (1); an auxiliary mechanism (4) is provided on the outer wall of the machine body (1); the auxiliary mechanism (4) comprises: A motor (41), wherein the motor (41) is fixedly connected to the outer wall of the body (1), and the surgical motor (41) is fixedly connected to a second gear (46) via its output shaft, and the second gear (46) is meshed with a first gear (45).
2. A double-roller beater type electronic scale bag opening machine according to claim 1, characterized in that: The gear 1 (45) and the gear 2 (46) are both fixedly connected with a rotating rod, and the rotating rod is fixedly connected with the double-roller beater (10).
3. The double-roller beater type electronic scale bag opening machine according to claim 1, characterized in that: The motor (41) is fixedly connected to a rotating wheel (42) via its output shaft; the rotating wheel (42) is drivingly connected to a conveyor belt (43); and one end of the conveyor belt (43) away from the rotating wheel (42) is drivingly connected to a rotating wheel (44).
4. The double-roller beater type electronic scale bag opening machine according to claim 3, characterized in that: The second rotating wheel (44) is fixedly connected to a rotating shaft (47), the rotating shaft (47) passes through the inner wall of the machine body (1), and the rotating shaft (47) is rotatably connected to the side wall of the machine body (1), and one end of the rotating shaft (47) away from the second rotating wheel (44) is fixedly connected to a rotating disk (48).
5. The double-roller beater type electronic scale bag opening machine according to claim 4, characterized in that: One end of the rotating disk (48) away from the rotating shaft (47) is rotatably connected to a connecting rod (49), and one end of the connecting rod (49) away from the rotating disk (48) is rotatably connected to a sliding block (413). The sliding block (413) is slidably connected to a sliding seat (412), and the sliding seat (412) is fixedly connected to the side wall of the machine body (1).
6. The double-roller beater type electronic scale bag opening machine according to claim 5, characterized in that: The slider (413) is fixedly connected to an L-shaped rod 1 (414), the L-shaped rod 1 (414) is rotatably connected to a connecting rod 2 (410), one end of the connecting rod 2 (410) away from the L-shaped rod 1 (414) is rotatably connected to an L-shaped rod 2 (415), and the L-shaped rod 2 (415) is rotatably connected to a fixing rod (411), the fixing rod (411) is fixedly connected to the inner wall of the machine body (1), and one end of the L-shaped rod 2 (415) away from the connecting rod 2 (410) is fixedly connected to a connecting rod (416).
