Cloth printing and dyeing workshop open washing rolled material recovery system
Through the cloth printing and dyeing workshop, the rolling and recycling system is used to use the combination of circulation pump and vibrating screen to solve the problems of dye waste and environmental pollution, the recycling of dye liquid and resource conservation are achieved, and the dyeing effect and environmental protection performance are improved.
Patent Information
- Application Number
- CN202421010986.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-11
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-11
AI Technical Summary
During the traditional textile dyeing process, dye cannot be completely attached to the fabric, resulting in waste of dyes. The wastewater generated during the washing and rolling process contains high concentrations of dyes and additives, which directly discharges cause environmental pollution and waste of resources.
A cloth printing and dyeing workshop open-washing and rolling recycling system is designed, including the first dyeing machine, the second dyeing machine, the third dyeing machine, the storage tank, the circulation pump and the vibrating screen, and the recovered dye liquid is transported back through the circulation pump. Dyeing machine, vibrating screen is used to filter impurities, and the stirring structure ensures uniformity of the dye liquid.
The recycling of dye liquid is realized, dye waste and wastewater discharge is reduced, dye uniformity and quality is improved, production costs and environmental pollution are reduced, and environmental protection requirements are met.
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Figure CN222251375U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of dye liquor recycling, and more specifically, to a system for recycling materials in a cloth printing and dyeing workshop. Background Art
[0002] The recycling of fabric dye liquor involves the use of dyes and wastewater treatment in the textile industry. With the rapid development of the textile industry, the use of dyes has increased significantly, resulting in a large amount of wastewater containing dyes. If these wastewaters are directly discharged without treatment, they will cause serious pollution to the environment. Therefore, the development of efficient recycling technology for fabric dye liquor is of great environmental and economic significance.
[0003] In the traditional textile dyeing process, dyes often cannot be completely attached to the fabric, resulting in a large amount of dye waste. At the same time, the wastewater generated during the washing and rolling process contains high concentrations of dyes and auxiliaries. Direct discharge of these wastewaters will cause waste of dye resources and damage to the environment. Therefore, a system that can recycle and reuse dye is needed. Utility Model Content
[0004] The technical problem to be solved by the present application is a cloth printing and dyeing workshop washing and rolling material recovery system, which is used to solve the technical problem that the wastewater generated in the existing washing and rolling process contains high concentrations of dyes and auxiliaries, and the direct discharge of these wastewaters will cause waste of dye resources and cannot be reused and cause environmental damage.
[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is:
[0006] A cloth printing and dyeing workshop washing and rolling material recovery system comprises a first dyeing machine, a second dyeing machine and a third dyeing machine, a storage tank connected to the first dyeing machine, the second dyeing machine and the third dyeing machine through a feed pipe, and a circulating pump connected to the first dyeing machine, the second dyeing machine and the third dyeing machine through a discharge pipe, wherein a vibrating screen is arranged above the circulating pump; and a stirring structure is arranged in the storage tank.
[0007] In a specific implementation manner, the connection places between the first dyeing machine, the second dyeing machine and the third dyeing machine and the feed pipe are all provided with a pumping pump, and the connection places between the first dyeing machine, the second dyeing machine and the third dyeing machine and the discharge pipe are all provided with a valve.
[0008] In a specific possible implementation manner, the water outlet end of the discharge pipe is located on the upper part of the vibrating screen.
[0009] In a specific possible implementation manner, the vibrating screen is connected to the storage tank.
[0010] In a specific possible implementation scheme, the stirring structure is installed on the top of the storage tank through a mounting seat, and the stirring structure includes a toothed disc fixedly mounted on the mounting seat, and the outer cover of the toothed disc is provided with a shell, and the shell is rotatably connected to the mounting seat, and a stirring gear is provided in the shell, and the stirring gear is rotatably connected to the toothed disc, and the stirring gear and the toothed disc are meshed.
[0011] In a specific implementation scheme, at least one stirring gear is provided, each stirring gear penetrates the housing and is connected to a rotating rod, and each rotating rod is equipped with a stirring blade.
[0012] In a specific possible implementation scheme, a groove is provided on the shell, a transmission motor is provided on the storage tank, a power output member of the transmission motor is connected to the groove via a transmission belt, and the transmission belt is adapted to the groove.
[0013] Positive effects of the utility model:
[0014] The system also includes a storage tank connected to the dyeing machine, which is used to store and recycle dye liquid. Through the feed pipe, the dye liquid in the dyeing machine can flow smoothly into the storage tank to achieve centralized storage of the dye liquid. This design avoids direct discharge of dye liquid, reduces the generation of wastewater, and thus reduces pollution to the environment.
[0015] The system re-transports the recovered dye liquid to the dyeing machine through the circulation pump and the discharge pipe, thus realizing the recycling of the dye liquid. The circulation pump is responsible for providing power to extract the dye liquid from the storage tank and return it to the dyeing machine through the discharge pipe. This recycling method not only saves dye liquid resources and reduces production costs, but also improves the uniformity and quality of dyeing.
[0016] A vibrating screen is installed above the circulating pump to filter and screen the recovered dye liquor. The vibrating screen can effectively remove impurities and particles in the dye liquor to ensure the purity and quality of the recovered dye liquor. This can avoid the influence of impurities on the dyeing process and improve the dyeing effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying any creative work.
[0018] Figure 1 A schematic diagram of a system of an embodiment of the utility model;
[0019] Figure 2This is a schematic diagram of the structure of the stirring structure of an embodiment of the utility model;
[0020] Figure 3 This is a cross-sectional view of the stirring structure of an embodiment of the utility model;
[0021] Attached photos
[0022] 1. The first dyeing machine; 2. The second dyeing machine; 3. The third dyeing machine; 4. The feed pipe; 5. The storage tank; 6. The discharge pipe; 7. The circulation pump; 8. The vibrating screen; 9. The extraction pump; 10. The valve; 11. The mounting seat; 12. The gear plate; 13. The housing; 14. The stirring gear; 15. The rotating rod; 16. The stirring blade; 17. The transmission motor; 18. The transmission belt. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application. Embodiment 1
[0024] like Figure 1 As shown, a cloth printing and dyeing workshop washing and rolling material recovery system comprises a first dyeing machine 1, a second dyeing machine 2 and a third dyeing machine 3, a storage tank 5 connected to the first dyeing machine 1, the second dyeing machine 2 and the third dyeing machine 3 through a feed pipe 4, and a circulation pump 7 connected to the first dyeing machine 1, the second dyeing machine 2 and the third dyeing machine 3 through a discharge pipe 6, a vibrating screen 8 is arranged above the circulation pump 7; a stirring structure is arranged in the storage tank 5.
[0025] A suction pump 9 is provided at the connection between the first dyeing machine 1 , the second dyeing machine 2 , the third dyeing machine 3 and the feed pipe 4 , and a valve 10 is provided at the connection between the first dyeing machine 1 , the second dyeing machine 2 , the third dyeing machine 3 and the discharge pipe 6 .
[0026] The water outlet end of the discharge pipe 6 is located above the vibrating screen 8 .
[0027] The vibrating screen 8 is connected to the storage tank 5 .
[0028] Through the structures such as the circulation pump 7 and the vibrating screen 8, the dye liquor is recovered and reused, effectively reducing the waste of dyes and wastewater discharge, thereby saving resources and reducing production costs. Through recycling and filtering treatment, the system ensures the purity and stability of the dye liquor, thereby improving the uniformity and quality of dyeing and reducing the defective rate.
[0029] The system reduces the generation and discharge of wastewater, reduces environmental pollution, and meets environmental protection requirements. At the same time, it also reduces energy consumption through resource recycling.
[0030] The system has a reasonable structure design, is easy to operate, and improves work efficiency. Through the control of the valve 10 and the pump 9, the flow and recovery of the dye liquor can be conveniently adjusted. Embodiment 2
[0031] like Figure 2-3 As shown, the difference between this embodiment and the above-mentioned embodiment 1 is that the stirring structure is further described in more detail. A cloth printing and dyeing workshop washing and rolling material recovery system includes a first dyeing machine 1, a second dyeing machine 2 and a third dyeing machine 3, a storage tank 5 connected to the first dyeing machine 1, the second dyeing machine 2 and the third dyeing machine 3 through a feed pipe 4, and a circulating pump 7 connected to the first dyeing machine 1, the second dyeing machine 2 and the third dyeing machine 3 through a discharge pipe 6, and a vibrating screen 8 is arranged above the circulating pump 7; a stirring structure is arranged in the storage tank 5
[0032] The stirring structure is installed on the top of the storage tank 5 through a mounting seat 11, and the stirring structure includes a toothed disc 12 fixedly mounted on the mounting seat 11, and the outer cover of the toothed disc 12 is provided with a shell 13, and the shell 13 is rotatably connected to the mounting seat 11. A stirring gear 14 is provided in the shell 13, and the stirring gear 14 is rotatably connected to the toothed disc 12, and the stirring gear 14 is meshed with the toothed disc 12.
[0033] At least one stirring gear 14 is provided. Each stirring gear 14 penetrates the housing 13 and is connected to a rotating rod 15 . A stirring blade 16 is installed on each rotating rod 15 .
[0034] The housing 13 is provided with a groove, and the storage tank 5 is provided with a transmission motor 17. The power output part of the transmission motor 17 is connected to the groove through a transmission belt 18, and the transmission belt 18 is adapted to the groove. Through the cooperation of the transmission motor 17 and the transmission belt 18, reliable driving of the stirring structure is achieved. The transmission motor 17 provides power, and the power is transmitted to the groove on the housing 13 through the transmission belt 18.
[0035] After the transmission motor 17 is started, its power output member starts to rotate. The power of the transmission motor 17 is transmitted to the groove on the housing 13 through the transmission belt 18. Since the transmission belt 18 is adapted to the groove, the housing 13 will revolve around the mounting seat 11 as the transmission belt 18 rotates. Because the stirring gear 14 and the rotating rod 15 are both fixed in the housing 13, they will revolve together with the revolution of the housing 13. Therefore, the stirring blade 16 fixed on the rotating rod 15 will also revolve with the revolution of the housing 13, thereby stirring the dye solution in the storage tank 5 in all directions.
[0036] The stirring gear 14 is meshed with the toothed disc 12 through teeth. When the toothed disc 12 is stationary with the mounting base 11, the meshing of the stirring gear 14 with the toothed disc 12 drives the stirring gear 14 to rotate. Since the stirring gear 14 is connected to the rotating rod 15, the rotation of the stirring gear 14 will drive the rotating rod 15 and the stirring blade 16 to rotate together. This rotation allows the stirring blade 16 to rotate while revolving, thereby increasing the effect and range of stirring, and further ensuring uniform mixing of the dye solution.
[0037] The stirring gear 14 and the stirring blade 16 mesh with the toothed disc 12 to form an efficient stirring system. This design can ensure that the dye solution in the storage tank 5 is fully and evenly stirred, effectively preventing the stratification and precipitation of the dye solution, and ensuring the stability and uniformity of the dye solution.
[0038] Finally, it should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
[0039] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present application. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A cloth printing and dyeing workshop washing and rolling material recovery system, characterized in that: The invention comprises a first dyeing machine (1), a second dyeing machine (2) and a third dyeing machine (3), a material storage tank (5) connected to the first dyeing machine (1), the second dyeing machine (2) and the third dyeing machine (3) via a material feed pipe (4), and a circulating pump (7) connected to the first dyeing machine (1), the second dyeing machine (2) and the third dyeing machine (3) via a material discharge pipe (6), wherein a vibrating screen (8) is arranged above the circulating pump (7); and a stirring structure is arranged inside the material storage tank (5).
2. A cloth printing and dyeing workshop washing and rolling material recovery system according to claim 1, characterized in that: A material extraction pump (9) is provided at the connection points between the first dyeing machine (1), the second dyeing machine (2) and the third dyeing machine (3) and the feed pipe (4), and a valve (10) is provided at the connection points between the first dyeing machine (1), the second dyeing machine (2) and the third dyeing machine (3) and the discharge pipe (6).
3. The cloth printing and dyeing workshop washing and rolling material recovery system according to claim 1 is characterized in that: The water outlet end of the discharge pipe (6) is located above the vibrating screen (8).
4. The cloth printing and dyeing workshop washing and rolling material recovery system according to claim 1 is characterized in that: The vibrating screen (8) is connected to the material storage tank (5).
5. The cloth printing and dyeing workshop washing and rolling material recovery system according to claim 1 is characterized in that: The stirring structure is mounted on the top of the material storage tank (5) via a mounting seat (11), and comprises a toothed disc (12) fixedly mounted on the mounting seat (11); the outer cover of the toothed disc (12) is provided with a shell (13); the shell (13) and the mounting seat (11) are rotatably connected; a stirring gear (14) is provided in the shell (13); the stirring gear (14) and the toothed disc (12) are rotatably connected; the stirring gear (14) and the toothed disc (12) are meshed with each other.
6. A cloth printing and dyeing workshop washing and rolling material recovery system according to claim 5, characterized in that: At least one stirring gear (14) is provided, each stirring gear (14) penetrates the housing (13) and is connected to a rotating rod (15), and each rotating rod (15) is mounted with a stirring blade (16).
7. The cloth printing and dyeing workshop washing and rolling material recovery system according to claim 5, characterized in that: The housing (13) is provided with a groove, the storage tank (5) is provided with a transmission motor (17), a power output member of the transmission motor (17) and the groove are connected via a transmission belt (18), and the transmission belt (18) is adapted to the groove.