Drainage device and air compressor prefilter blowdown system
By designing a liquid discharge device with a combination of liquid reservoir and valve, the problem of blockage of the air compressor's pre-filter and inability to discharge sewage manually is solved, and the automatic and manual sewage discharge functions are realized, which improves drainage efficiency and maintenance convenience.
Patent Information
- Application Number
- CN202420889980.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-26
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-04-26
AI Technical Summary
The pre-filters of existing air compressors are prone to blockages. The floating ball drainage cannot intuitively judge the internal water accumulation, and cannot artificially operate the sewage discharge, resulting in poor drainage.
Design a liquid discharge device including a reservoir, tee and tee quick connector, using electric valves and normally closed/normal open valve combinations to achieve automatic and manual sewage discharge functions, and achieve rapid sewage through hoses and quick connectors Emission and conveniently observe liquid level through a transparent reservoir.
The automatic and manual sewage discharge function of the pre-filter is realized, which avoids clogging, enhances drainage efficiency, and provides intuitive liquid level observation and maintenance convenience.
Smart Images
Figure CN222254250U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of natural gas transmission, and in particular relates to a liquid discharge device and a sewage discharge system of a pre-filter of an air compressor. Background Art
[0002] The air compressor currently used in the Sichuan-East Gas Transmission Project is a skid-mounted device. The compressed high-pressure air is roughly filtered in the pre-filter to filter out moisture, oil, and solid particles in the air and discharge them through a float-type automatic drainer. The working principle of the float-type automatic drainer is that when the moisture in the filter reaches a certain height, the float floats up to automatically discharge the moisture and impurities at the bottom of the pre-filter. Whether the moisture at the bottom of the pre-filter can be discharged in time is crucial to air treatment and directly affects the dew point of compressed air. However, the pre-filter currently used is prone to rust, and the filter mesh of the float-type drainer is dense, which causes the float-type drainer to be frequently blocked, resulting in poor drainage of the pre-filter. In addition, the float-type drainer currently used cannot intuitively judge whether there is water accumulation inside and whether it can discharge sewage normally. Moreover, the current float-type drainer can only discharge sewage automatically and cannot be manually operated to discharge sewage. Utility Model Content
[0003] In order to solve the above technical problems, the purpose of the utility model is to provide a drainage device with a simple structure and capable of both automatic drainage function and manual drainage function.
[0004] In order to achieve the above-mentioned purpose, the technical solution of the utility model is as follows: a liquid discharge device, comprising a liquid reservoir, a tee and a tee quick connector, the liquid reservoir having a liquid inlet and a liquid outlet, the tee quick connector having a liquid outlet interface and two liquid inlet interfaces, the liquid outlet of the liquid reservoir being connected to an interface of the tee, and the remaining two interfaces of the tee being connected to the two liquid inlet interfaces of the tee quick connector respectively, a first valve being provided at a connection point between one of the liquid inlet interfaces and the tee, a second valve being provided at a connection point between the other liquid inlet interface and the tee, and the first valve being an electric valve.
[0005] The beneficial effect of the above technical solution is that: the second valve is a normally closed valve, so that the sewage filtered by the pre-filter can be discharged into the liquid reservoir for temporary storage, and the first valve is opened regularly for sewage discharge. When the first valve fails, the second valve can be manually opened for sewage discharge.
[0006] A third valve is provided at the liquid inlet of the liquid reservoir in the above technical solution.
[0007] The beneficial effect of the above technical solution is that: the third valve is a normally open valve, so the third valve can be closed in an emergency.
[0008] In the above technical solution, a fourth valve is further provided at the connection point between the first valve and the three-way piece.
[0009] The beneficial effect of the above technical solution is that: when the first valve fails, the fourth valve can be closed, the first valve can be removed for maintenance, and the second valve can be manually opened regularly for sewage discharge.
[0010] The above technical solution also includes two hoses, the first valve is connected to the corresponding liquid inlet interface through one of the hoses, and the second valve is connected to the corresponding liquid inlet interface through the other hose.
[0011] The beneficial effect of the above technical solution is that the sewage in the liquid storage tank can be led to a distant place through a hose for discharge.
[0012] The above technical solution also includes a first quick connector, and the first valve is connected to the corresponding hose through the first quick connector.
[0013] The beneficial effect of the above technical solution is that the first valve and the corresponding hose can be quickly disconnected and connected through the first quick interface.
[0014] The above technical solution also includes an adapter and a second quick connector. The adapter is arranged at the connecting end of the second valve and the corresponding hose, and the adapter is connected to the corresponding hose through the second quick connector.
[0015] The beneficial effect of the above technical solution is that the second valve and the corresponding hose can be quickly disconnected and connected.
[0016] In the above technical solution, the liquid inlet of the liquid reservoir is arranged at its upper end, and the liquid outlet of the liquid reservoir is arranged at its lower end.
[0017] The beneficial effect of the above technical solution is that the liquid inlet and the liquid outlet of the liquid storage device can avoid mutual interference.
[0018] The liquid storage container in the above technical solution is a transparent material.
[0019] The beneficial effect of the above technical solution is that the liquid level in the liquid reservoir can be conveniently observed.
[0020] The liquid inlet and the liquid outlet of the liquid storage device in the above technical solution are both threaded interfaces, and are threadedly connected and communicated with the third valve and the three-way piece respectively.
[0021] The beneficial effect of the above technical solution is that it makes it more convenient to replace the first valve and the three-way piece.
[0022] The second purpose of the utility model is to provide an air compressor pre-filter sewage discharge system which has a simple structure and can realize automatic sewage discharge and manual sewage discharge.
[0023] In order to achieve the above-mentioned purpose, the technical solution of the utility model is as follows: a sewage discharge system of a pre-filter of an air compressor, comprising the drainage device as described above.
[0024] The beneficial effects of the above technical solution are: its structure is simple, and it can realize both automatic sewage discharge and manual sewage discharge. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 This is an exploded schematic diagram of the liquid discharge device described in Example 1 of the utility model;
[0026] Figure 2 This is a sewage discharge schematic diagram of the liquid discharge device described in Example 1 of the utility model;
[0027] Figure 3 This is a schematic diagram of a three-way quick connector in Example 1 of the utility model;
[0028] Figure 4 This is a structural schematic diagram of the air compressor pre-filter sewage discharge system described in Example 2 of the utility model.
[0029] In the figure: 1 liquid discharge device; 11 liquid storage device; 12 three-way piece; 13 three-way quick connector; 131 liquid outlet interface; 132 liquid inlet interface; 141 first valve; 142 second valve; 143 third valve; 144 fourth valve; 15 hose; 161 first quick connector; 162 adapter; 163 second quick connector; 2 pre-filter; 3 sewage pipeline. DETAILED DESCRIPTION
[0030] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention. The present invention is described in more detail in the following paragraphs by way of example with reference to the accompanying drawings. According to the following description and claims, the advantages and features of the present invention will be more clearly described. It should be noted that the drawings are all in a very simplified form and are not in precise proportions, and are only used to conveniently and clearly assist in explaining the purpose of the embodiments of the present invention.
[0031] Example 1
[0032] like Figure 1-Figure 3As shown, this embodiment provides a liquid discharge device, including a liquid reservoir 11, a three-way piece 12 and a three-way quick connector 13, the liquid reservoir 11 having a liquid inlet and a liquid outlet, the three-way quick connector 13 having a liquid outlet interface 131 and two liquid inlet interfaces 132, the liquid outlet of the liquid reservoir 11 is communicated with one interface of the three-way piece 12, and the remaining two interfaces of the three-way piece 12 are respectively communicated with the two liquid inlet interfaces 132 of the three-way quick connector 13, a first valve 141 is provided at the connection between one of the liquid inlet interfaces 132 and the three-way piece 12, a second valve 142 is provided at the connection between the other liquid inlet interface 132 and the three-way piece 12, the first valve 141 is an electric valve, wherein the second valve is a normally closed valve, so that the sewage filtered by the pre-filter can be discharged into the liquid reservoir for temporary storage, and the first valve is opened regularly for sewage discharge, and when the first valve fails, the second valve can be manually opened for sewage discharge.
[0033] In the above technical solution, a third valve 143 is provided at the liquid inlet of the liquid reservoir 11, wherein the third valve is a normally open valve, so that the third valve can be closed in an emergency.
[0034] In the above technical solution, a fourth valve 144 is also provided at the connection point between the first valve 141 and the three-way piece 12, so that the fourth valve can be closed when the first valve fails, and the first valve can be removed for maintenance, and the second valve can be manually opened regularly for sewage discharge, wherein the fourth valve is also a normally open valve, and the fourth valve needs to be closed before opening the second valve.
[0035] The above technical solution also includes two hoses 15. The first valve 141 is connected to the corresponding liquid inlet interface 132 through one of the hoses 15, and the second valve 142 is connected to the corresponding liquid inlet interface 132 through the other hose 15. In this way, the sewage in the liquid reservoir can be led to a farther distance for discharge through the hose.
[0036] The above technical solution also includes a first quick connector 161, and the first valve 141 is connected to the corresponding hose 15 through the first quick connector 161, so that the first valve and the corresponding hose can be quickly disconnected and connected through the first quick interface.
[0037] The above technical solution also includes an adapter 162 and a second quick connector 163. The adapter 162 is arranged at the connection end between the second valve 142 and the corresponding hose 15, and the adapter 162 is connected to the corresponding hose 15 through the second quick connector, so that the second valve and the corresponding hose can also be quickly disconnected and quickly connected. The adapter is installed at the corresponding end of the second valve, and the second quick adapter 163 is installed on the corresponding hose. Specifically, the three-way piece, the second valve, the fourth valve and the first valve are directly connected into one (the connection can be made through a hard-soft transition).
[0038] In the above technical solution, the liquid inlet of the liquid reservoir 11 is arranged at its upper end, and the liquid outlet of the liquid reservoir 11 is arranged at its lower end, so that the liquid inlet and liquid outlet of the liquid reservoir can avoid mutual interference.
[0039] The liquid reservoir 11 in the above technical solution is made of a transparent material, so that the liquid level in the liquid reservoir can be easily observed.
[0040] In the above technical solution, the liquid inlet and the liquid outlet of the liquid reservoir 11 are both threaded interfaces, and are threadedly connected and communicated with the third valve 143 and the three-way piece 12 respectively, so that the first valve and the three-way piece are more convenient to replace.
[0041] In the present embodiment, the hose is a bending-resistant hose, and its length can be about 10m.
[0042] Example 2
[0043] like Figure 4 As shown, this embodiment provides an air compressor pre-filter drainage system, including a drainage device 1 as described in Example 1. Specifically, the liquid inlet of the liquid reservoir 11 is connected to the drainage port of the pre-filter body 2, and the liquid outlet interface 131 is connected to the drainage pipeline 3. It has a simple structure and can realize both automatic and manual drainage. That is, this embodiment uses the drainage device 1 to replace the float-type drainer in the prior art.
[0044] The above description is only a preferred embodiment of the utility model and does not limit the utility model in any form. Any ordinary technician in the industry can smoothly implement the utility model as shown in the drawings of the specification and described above. However, any equivalent changes, modifications and evolutions made by technicians familiar with the profession without departing from the scope of the technical solution of the utility model using the technical content disclosed above are all equivalent embodiments of the utility model. At the same time, any equivalent changes, modifications and evolutions made to the above embodiments based on the essential technology of the utility model are still within the protection scope of the technical solution of the utility model.
Claims
1. A liquid discharge device, characterized in that: The invention comprises a liquid reservoir (11), a three-way piece (12) and a three-way quick connector (13); the liquid reservoir (11) has a liquid inlet and a liquid outlet; the three-way quick connector (13) has a liquid outlet interface (131) and two liquid inlet interfaces (132); the liquid outlet of the liquid reservoir (11) is connected to one interface of the three-way piece (12); the remaining two interfaces of the three-way piece (12) are respectively connected to the two liquid inlet interfaces (132) of the three-way quick connector (13); a first valve (141) is provided at a connection point between one of the liquid inlet interfaces (132) and the three-way piece (12); a second valve (142) is provided at a connection point between the other of the liquid inlet interfaces (132) and the three-way piece (12); the first valve (141) is an electric valve.
2. The liquid discharge device according to claim 1, characterized in that: A third valve (143) is provided at the liquid inlet of the liquid storage container (11).
3. The liquid discharge device according to claim 1, characterized in that: A fourth valve (144) is also provided at the connection point between the first valve (141) and the three-way piece (12).
4. The liquid discharge device according to claim 1, characterized in that: It also includes two hoses (15), wherein the first valve (141) is connected to the corresponding liquid inlet interface (132) via one of the hoses (15), and the second valve (142) is connected to the corresponding liquid inlet interface (132) via the other hose (15).
5. The liquid discharge device according to claim 4, characterized in that: It also includes a first quick connector (161), and the first valve (141) is connected to the corresponding hose (15) through the first quick connector (161).
6. The liquid discharge device according to claim 4, characterized in that: It also includes an adapter (162) and a second quick connector (163), wherein the adapter (162) is arranged at the connection end between the second valve (142) and the corresponding hose (15), and the adapter (162) is connected to the corresponding hose (15) through the second quick connector (163).
7. The liquid discharge device according to any one of claims 1 to 6, characterized in that: The liquid inlet of the liquid reservoir (11) is arranged at its upper end, and the liquid outlet of the liquid reservoir (11) is arranged at its lower end.
8. The liquid discharge device according to any one of claims 1 to 6, characterized in that: The liquid storage container (11) is made of a transparent material.
9. The liquid discharge device according to claim 2, characterized in that: The liquid inlet and the liquid outlet of the liquid storage container (11) are both threaded interfaces, and are respectively threadedly connected and communicated with the third valve (143) and the three-way piece (12).
10. An air compressor pre-filter sewage discharge system, characterized in that: The invention comprises a liquid discharge device as described in any one of claims 1 to 9.