Pump body impeller structure

By adopting hollow sphere blades and installation grooves in the pump body impeller, the detachable structure of the blade is realized, which solves the problem of impeller replacement caused by medium corrosion, reduces the cost of use and extends the equipment life.

CN222254415UActive Publication Date: 2024-12-27HUNAN JUSAI PUMP MANUFACTURING CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421102497.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2024-12-27
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

After a long period of operation, the impeller of the forced circulation pump has a performance change due to media corrosion and abrasion, which requires overall replacement, which increases the cost of use.

Method used

A pump body impeller structure is designed, using a combination of hollow ball blades and mounting grooves. The blades are fixed in the mounting grooves through the mounting seats to form a detachable structure, allowing the damaged blades to be replaced separately without the need to replace the entire hub body.

Benefits of technology

It effectively reduces resource waste and usage costs, extends the service life of the impeller, and reduces maintenance needs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222254415U_ABST
    Figure CN222254415U_ABST
Patent Text Reader

Abstract

The utility model discloses a pump body impeller structure which comprises a hub body, the hub body comprises a blade part, the blade part is of a hollow sphere structure, installation grooves are formed in the blade part at intervals, installation bases are arranged in the installation grooves, and blades are fixedly connected to the installation bases. The hollow blade parts are arranged on the hub body, the mounting grooves are formed in the blade parts in a matched mode, the blades are fixed to the mounting bases, and the mounting bases are fixed in the mounting grooves, so that the blades are designed to be of a detachable structure; according to the pump body impeller structure, the blades can be detached from the mounting grooves to be replaced, the hub body and the blades of the whole pump body impeller structure do not need to be replaced at the same time, resource waste is effectively reduced, and then the use cost of the impeller is reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of circulating pump technology, and in particular to a pump body impeller structure. Background Technology

[0002] Forced circulation pumps are widely used in industries such as salt production, alkali treatment, and waste liquid recovery. They are used to transport highly corrosive media containing solid particles and are one of the important pieces of equipment in crystallization evaporation process systems.

[0003] Forced circulation pumps are characterized by high flow rates and low heads, and generally use axial flow impellers, which are integrally cast. After prolonged operation, the impeller blades become thinner due to corrosion and abrasion from the medium, and its performance changes, requiring the entire impeller to be replaced. This increases the operating cost of the impeller and fails to meet the user's production needs.

[0004] Therefore, it is urgent to propose a pump body impeller structure to solve the problem. Utility Model Content

[0005] Therefore, the purpose of this utility model is to provide a pump body impeller structure that effectively reduces the cost of using the impeller.

[0006] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is: a pump body impeller structure, which includes a hub body, the hub body includes a blade portion, the blade portion is a hollow sphere structure, the blade portion is provided with mounting grooves at intervals, the mounting grooves are provided with mounting seats, and the mounting seats are fixedly connected to the blades.

[0007] In one embodiment, both the mounting groove cross-section and the mounting base cross-section are circular.

[0008] In one embodiment, a limiting groove is provided in the mounting groove, and a limiting hole is provided on the mounting base. The mounting base is placed in the mounting groove by a limiting member.

[0009] In one embodiment, the limiting member is a cylindrical pin structure.

[0010] In one embodiment, the diameter of the limiting hole facing the mounting groove is larger than the diameter of the limiting hole away from the mounting groove.

[0011] In one embodiment, the mounting base has a mounting post protruding from the side facing the mounting groove, the mounting groove has a mounting hole that penetrates the bottom of the mounting groove, the mounting post passes through the mounting hole, and the end of the mounting post is fastened to the inside of the wheel hub body by a nut.

[0012] In one embodiment, the end of the mounting post is provided with a threaded portion, and the nut is fixed on the threaded portion.

[0013] In one embodiment, the bottom end of the mounting base is provided with an annular groove, the annular groove is located on the periphery of the mounting column, and a sealing ring is provided in the annular groove.

[0014] In one embodiment, the mounting base is integrally formed with the blade.

[0015] In one embodiment, the hub body further includes a docking portion and a rotating shaft portion. The docking portion is disposed at one end of the blade portion, and the rotating shaft portion is disposed at the other end of the blade portion. The docking portion has a circular cross-section, and the rotating shaft portion has a truncated cone structure.

[0016] In summary, this utility model provides a pump impeller structure by setting hollow blade sections on the hub body and providing mounting grooves on the blade sections to fix the blades to the mounting base. The mounting base is then used to fix the blades in the mounting grooves, making the blades a detachable structure. When one blade is damaged, it can be removed from the mounting groove for replacement without having to replace the entire pump impeller structure's hub body and blades at the same time. This effectively reduces resource waste and thus lowers the impeller's operating costs. Attached Figure Description

[0017] Figure 1 This is a first-view structural schematic diagram of a pump body impeller structure according to the present invention;

[0018] Figure 2 This is a second-view structural schematic diagram of a pump body impeller structure according to the present invention;

[0019] Figure 3 This is a third-view structural schematic diagram of a pump body impeller structure according to the present invention;

[0020] Figure 4 This is an exploded view of the impeller structure of a pump body according to the present invention;

[0021] Figure 5 This is a structural assembly diagram of the mounting base and blades of this utility model;

[0022] Figure 6 This is a diagram showing the usage state of a pump body impeller structure according to this utility model. Detailed Implementation

[0023] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0024] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0025] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0026] Please see Figures 1 to 6 This utility model discloses a pump impeller structure including a hub body 100, which is hollow and connected to an external motor shaft 700. The hub body 100 rotates together with the motor shaft 700. The hub body 100 includes a blade portion 110, which is a hollow spherical structure. The blade portion 110 is provided with mounting grooves 111 at intervals. The mounting grooves 111 are provided with mounting seats 200, and blades 300 are fixedly connected to the mounting seats 200. By placing the blades 300 on the mounting seats 200 and fixing them in the mounting grooves 111, the blades 300 are designed to be detachable. When one of the blades 300 is damaged, it can be removed from the mounting groove 111 for replacement without replacing the entire pump impeller structure, including the hub body 100 and the blades 300, thus effectively reducing resource waste and lowering the impeller's operating cost.

[0027] In one embodiment, the hub body 100 further includes a docking portion 120 and a rotating shaft portion 130. The docking portion 120 is disposed at one end of the blade portion 110, and the rotating shaft portion 130 is disposed at the other end of the blade portion 110. The docking portion 120 has an annular cross-section and is used to connect an external sealing head 600. The sealing head 600 is fixed to the docking portion 120 by bolts to seal the end of the hub body 100, preventing external water from entering the inner side of the hub body 100 through the docking portion 120, thereby facilitating... This utility model's impeller structure transports water; the rotating shaft 130 has a conical truncated structure and is hollow to facilitate fixed connection with an external motor shaft 700; furthermore, a mating groove 131 is provided on the inner side of the rotating shaft 130, and a mating protrusion is provided on the motor shaft 700, thereby ensuring a secure connection between the motor shaft 700 and the rotating shaft 130, so that the movement of the motor shaft 700 drives the rotating shaft 130 to rotate, thereby causing the hub body 100 to rotate as well.

[0028] Furthermore, to further enhance the sealing effect between the mating part 120 and the sealing head 600, a sealing ring (not shown) will be provided between the mating part 120 and the sealing head 600. The sealing effect of the sealing ring will be further enhanced. Specifically, a sealing groove for placing the sealing ring is provided on the inner side of the mating part 120. The sealing ring is placed in the sealing groove. When the sealing head 600 and the mating part 120 are mated, the sealing ring can block the gap between the sealing head 600 and the mating part 120, thereby improving the sealing effect between the mating part 120 and the sealing head 600.

[0029] In one embodiment, both the cross-section of the mounting groove 111 and the cross-section of the mounting base 200 are circular, which allows the mounting base 200 to be placed in the mounting groove 111 at any angle. Alternatively, the cross-sections of the mounting groove 111 and the mounting base 200 can also be designed as triangular, quadrilateral, or other polygonal structures, with the main effect of ensuring that the mounting base 200 can be stably placed in the mounting groove 111.

[0030] In one embodiment, a limiting groove 112 is provided in the mounting groove 111, and a limiting hole 210 is provided on the mounting base 200. The limiting hole 210 is provided through the mounting base 200, and can also be designed as a blind hole structure as needed. The mounting base 200 is locked in the mounting groove 111 by the limiting member 400, so that the mounting base 200 will not rotate in the mounting groove 111, thus avoiding the situation where the mounting base 200 rotates in its circumferential direction after being placed in the mounting groove 111. The number of limiting grooves 112 and limiting holes 210 can be designed to be multiple. In this embodiment, the limiting member 400 is a cylindrical pin structure, and the number of limiting grooves 112 and limiting holes 210 is 4.

[0031] In one embodiment, the diameter of the limiting hole 210 facing the mounting groove 111 is larger than the diameter of the hole away from the mounting groove 111, so that the limiting member 400 is placed in the space enclosed by the mounting groove 111 and the limiting hole 210, preventing the limiting member 400 from passing through the other end of the limiting hole 210 and affecting the placement effect of the mounting base 200 in the mounting groove 111.

[0032] Furthermore, to ensure that the mounting base 200 is securely fixed in the mounting groove 111, the mounting base 200 is provided with a mounting post 220 protruding from the side facing the mounting groove 111. The mounting groove 111 is provided with a mounting hole 113 that penetrates the bottom of the mounting groove 111. The mounting post 220 is provided through the mounting hole 113. The end of the mounting post 220 is provided with a threaded part. The end of the mounting post 220 is fastened to the inside of the hub body 100 by a nut 230. The nut 230 is fixed on the threaded part, so that the mounting post 220 can be securely fixed in the mounting hole 113, thereby ensuring that the mounting base 200 is securely fixed in the mounting groove 111.

[0033] Alternatively, the mounting base 200 is provided with a fixing hole, and the mounting base 200 is fixed in the mounting groove 111 by a fastener. The fastener passes through the fixing hole and is placed in the fixing groove, so that the mounting base 200 is stably fixed in the mounting groove 111. In this embodiment, the fastener is a bolt structure. By fixing with the fastener, the mounting base 200 can be stably fixed in the mounting groove 111 without the need for an additional mounting post 220 structure.

[0034] In one embodiment, an annular groove 240 is provided at the bottom end of the mounting base 200. The annular groove 240 is located around the mounting post 220. A sealing ring 500 is provided inside the annular groove 240. The sealing ring 500 protrudes from the annular groove 240, so that when the mounting base 200 is placed in the mounting groove 111, the sealing ring 500 is clamped by the bottom of the mounting base 200 and the mounting groove 111, effectively sealing the gap between the mounting base 200 and the mounting groove 111. This prevents external media from entering the hollow space inside the wheel hub body 100 through the gap between the mounting base 200 and the mounting groove 111, effectively ensuring the quality and service life of the wheel hub body 100.

[0035] In one embodiment, the mounting base 200 and the blade 300 are integrally formed, thereby improving the stability of the blade 300 mounted on the hub body 100 and facilitating better disassembly and replacement of the blade 300. In addition, by detaching and connecting the blade 300 to the hub body 100, the blade 300 can be cast separately, ensuring the forming effect of the blade 300 during the machining process, thereby ensuring the performance of the impeller structure.

[0036] Alternatively, the blade 300 can be separately disposed from the mounting base 200. The blade 300 and the mounting base 200 can be assembled together by a connecting structure. Commonly used structures by those skilled in the art can be used for assembly. For example, a positioning post can be provided on the blade 300 and a positioning hole can be provided on the mounting base 200. The positioning post can be placed in the positioning hole to complete the assembly connection between the blade 300 and the mounting base 200. Alternatively, a buckle can be provided on the blade 300 and a locking hole can be provided on the mounting base 200. The buckle can be placed in the locking hole to complete the assembly connection between the blade 300 and the mounting base 200, etc., which will not be elaborated here.

[0037] In one embodiment, the blade 300 may be constructed of materials such as austenitic stainless steel, titanium alloy, or nickel alloy. By designing the blade 300 as a detachable structure, the maintenance cost of the impeller structure can be effectively reduced.

[0038] In the specific assembly of this utility model, the blade portion 110 is designed as a hollow spherical structure, and a mounting groove 111 is provided on the blade portion 110. Then, the mounting seat 200 with blade 300 is placed in the mounting groove 111, so that the blade 300 is firmly fixed to the outer side of the hub body 100. When one of the blades 300 is damaged, the blade 300 can be removed from the mounting groove 111 for replacement, without having to replace the entire pump body impeller structure hub body 100 and blade 300 at the same time, effectively reducing resource waste and thus reducing the impeller usage cost.

[0039] In summary, the pump impeller structure of this utility model provides a hollow blade portion 110 on the hub body 100, and a mounting groove 111 on the blade portion 110 to fix the blade 300 to the mounting base 200. The mounting base 200 is fixed in the mounting groove 111, making the blade 300 a detachable structure. When one of the blades 300 is damaged, it can be removed from the mounting groove 111 for replacement without having to replace the entire pump impeller structure, including the hub body 100 and the blades 300, effectively reducing resource waste and thus lowering the impeller's operating cost.

[0040] The above-described embodiments are merely illustrative of several implementations of this utility model, and while the descriptions are specific and detailed, they should not be construed as limiting the scope of this utility model. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the appended claims.

Claims

1. A pump impeller structure, characterized in that: It comprises a hub body, wherein the hub body comprises a blade part, the blade part is a hollow spherical structure, mounting grooves are arranged at intervals on the blade part, mounting seats are arranged in the mounting grooves, and blades are fixedly connected to the mounting seats.

2. A pump impeller structure according to claim 1, characterized in that: The cross-sections of the mounting groove and the mounting seat are both circular.

3. A pump impeller structure according to claim 1 or 2, characterized in that: A limiting groove is arranged in the installation groove, a limiting hole is matchedly arranged on the installation seat, and the installation seat is clamped in the installation groove through a limiting piece.

4. A pump impeller structure according to claim 3, characterized in that: The limiting member is a cylindrical pin structure.

5. A pump impeller structure according to claim 3, characterized in that: The hole diameter of the limiting hole on the side facing the mounting slot is larger than the hole diameter of the limiting hole on the side away from the mounting slot.

6. A pump impeller structure according to claim 3, characterized in that: The mounting seat is provided with a mounting column protruding toward one side of the mounting groove, a mounting hole penetrating the bottom of the mounting groove is opened in the mounting groove, the mounting column is arranged through the mounting hole, and the end of the mounting column is fastened to the inner side of the wheel hub body by a nut.

7. A pump impeller structure according to claim 6, characterized in that: A threaded portion is disposed at the end of the mounting column, and the nut is fixed on the threaded portion.

8. The pump impeller structure according to claim 6, characterized in that: The bottom end of the mounting seat is provided with an annular groove, the annular groove is disposed on the peripheral side of the mounting column, and a sealing ring is provided in the annular groove.

9. A pump impeller structure according to claim 1 or 2, characterized in that: The mounting seat and the blade are integrally formed.

10. A pump impeller structure according to claim 1 or 2, characterized in that: The hub body also includes a docking portion and a rotating shaft portion, wherein the docking portion is arranged at one end of the blade portion, and the rotating shaft portion is arranged at the other end of the blade portion. The cross section of the docking portion is a circular ring structure, and the rotating shaft portion is a conical table structure.