High-position pre-positioning device for pipeline and high-position pre-positioning system for pipeline
By using high-position prepositioning devices to pre-position the pipeline before the semiconductor equipment is installed, the problems of extended installation time and low accuracy are solved, and fast and accurate pipeline docking is achieved, which improves the installation efficiency and service life of the pipeline.
Patent Information
- Application Number
- CN202421222322.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-30
AI Technical Summary
In the prior art, the positioning and installation of pipelines during the installation of semiconductor equipment needs to be carried out after the equipment arrives on the site, resulting in an extended installation time and affecting the installation efficiency and accuracy.
A high-position prepositioning device for pipes is designed, including a fixed component, a position adjustment component and a pipe positioning component. By installing the device to the bearing surface and adjusting the coordinates before the equipment arrives, the prepositioning of the pipeline is achieved, ensuring the rapidity of the pipeline and the equipment. , accurate docking.
It greatly saves installation time, improves installation efficiency and accuracy, shortens installation and commissioning cycles, avoids pipeline deformation due to suspension, and extends the service life of the pipeline.
Smart Images

Figure CN222255286U_ABST
Abstract
Description
Technical Field
[0001] The utility model generally relates to the technical field of pipeline installation, and more specifically relates to a high-position pre-positioning device for a pipeline and a high-position pre-positioning system for a pipeline. Background Art
[0002] Piping is an important part of the semiconductor equipment installation process. Some of the pipes of semiconductor equipment in the related art are laid in the space under the floor, and the other part extends to a position more than 1m above the floor to connect with the upper joints of the semiconductor equipment. The piping method of this part of the pipe extending more than 1m above the floor is generally: after the semiconductor equipment arrives at the site and is installed, the pipe needs to be positioned and installed to ensure the assembly accuracy of the pipe. This will take longer to install, which will affect the installation efficiency. Utility Model Content
[0003] A series of simplified concepts are introduced in the utility model content section, which will be further described in detail in the detailed implementation section. The utility model content section does not mean to attempt to define the key features and essential technical features of the technical solution claimed for protection, nor does it mean to attempt to determine the scope of protection of the technical solution claimed for protection.
[0004] In order to at least partially solve the above problems, the first aspect of the present invention provides a high-level pre-positioning device for a pipeline, the high-level pre-positioning device for a pipeline comprising:
[0005] A fixing assembly, the height of which is greater than or equal to 1 m, the fixing assembly being adapted to be connected to an upper portion of a load-bearing surface;
[0006] A position adjustment component, the position adjustment component comprising:
[0007] a base member connected to a top portion of the stationary assembly; and
[0008] a bearing member movably connected to the base member in at least one of a first direction, a second direction, and a height direction, any two of the first direction, the second direction, and the height direction being perpendicular to each other; and
[0009] A pipe positioning assembly is connected to the bearing member, wherein the pipe positioning assembly comprises a pipe positioning piece, and the pipe positioning piece is suitable for being connected to an end of a pipe to be positioned.
[0010] According to the high-position pre-positioning device for pipelines of the first aspect of the utility model, before the preset equipment arrives at the production site, the high-position pre-positioning device for pipelines is connected to the bearing surface by a fixing component. The coordinates of the bearing member are adjusted by the position adjustment component, thereby adjusting the coordinates of the pipeline positioning component relative to the bearing surface. The pipeline positioning member is connected to the pipeline to be positioned more than 1m away from the bearing surface to achieve pre-positioning of the pipeline. By adopting the high-position pre-positioning device for pipelines, the purpose of accurately positioning the pipeline can be achieved before the preset equipment is installed at the production site. In this way, after the preset equipment arrives at the production site, the pipeline can be quickly and accurately docked with the preset equipment, thereby greatly saving time costs, and can effectively shorten the installation and commissioning cycle of the preset equipment, and improve the efficiency and accuracy of the entire installation process.
[0011] Optionally, the pipeline positioning assembly includes at least two pipeline positioning members, and the relative coordinates between the pipeline positioning members are adapted to the relative coordinates of the installation positions of the pipelines to be positioned on the preset equipment.
[0012] Optionally, the pipeline positioning assembly further includes:
[0013] A mounting member is connected to the bearing member, and the pipe positioning member is connected to the mounting member.
[0014] Optionally, the base member is rotatably connected to the fixing assembly about a rotation axis parallel to the height direction;
[0015] The high-level pre-positioning device for pipelines further comprises an angle adjustment assembly, which is connected between the fixing assembly and the base member to be suitable for changing the position of the base member in the circumferential direction around the rotation axis.
[0016] Optionally, the high-position pre-positioning device for a pipeline further comprises an auxiliary marking component, wherein the auxiliary marking component is connected to the bearing component, and a marking end of the auxiliary marking component faces the outer side of the position adjustment component intersecting the height direction.
[0017] Optionally, the pipeline high-level pre-positioning device comprises at least two auxiliary marking components, and the at least two auxiliary marking components include:
[0018] a first auxiliary marking member, wherein a first marking end of the first auxiliary marking member faces the outside of the position adjustment component in the first direction, so as to be suitable for generating a first auxiliary marking on the outside of the position adjustment component in the first direction; and / or
[0019] A second auxiliary marking member, wherein a second marking end of the second auxiliary marking member faces the outside of the position adjustment component in the second direction, so as to be suitable for generating a second auxiliary marking on the outside of the position adjustment component in the second direction.
[0020] Optionally, the pipe positioning member is a standard pipe joint adapted to the pipe to be positioned.
[0021] The second aspect of the utility model provides a high-level pre-positioning system for a pipeline, the high-level pre-positioning system for a pipeline comprising:
[0022] The above-mentioned high-level pre-positioning device for the pipeline; and
[0023] A mounting assembly is suitable for detachably mounting the pipeline that has been positioned by the pipeline high-position pre-positioning device.
[0024] According to the high-position pre-positioning system for pipelines of the second aspect of the utility model, the pipeline positioned by the high-position pre-positioning device for pipelines can be detachably mounted through the mounting assembly, so as to facilitate the removal of the high-position pre-positioning device for pipelines, and thus on the one hand, it can avoid the preset equipment to be installed, and on the other hand, it can prevent the deformation of each pipeline that has been positioned due to suspension. After the preset equipment is installed and the pipeline is connected to the preset equipment, the mounting assembly can be removed. By adopting the high-position pre-positioning system for pipelines of the utility model, not only can fast and accurate pre-piping be achieved at a position more than 1m away from the bearing surface, greatly saving time costs, but also the pipeline can be protected during the removal of the high-position pre-positioning device for pipelines and before the pipeline is docked with the preset equipment, which helps to extend the service life of the pipeline.
[0025] Optionally, the mounting component includes:
[0026] A column member extending along the height direction;
[0027] a cantilever beam member connected to an upper portion of the column, the cantilever beam member extending along an extension direction intersecting the height direction; and
[0028] A clamping member is connected to one end of the cantilever beam member and is spaced apart from the column in the extending direction. The clamping member is suitable for detachably clamping the positioned pipe.
[0029] Optionally, the mounting component further includes:
[0030] A weight component is movably connected to the other end of the cantilever beam component in the extending direction, and the weight component and the clamping component are respectively located on opposite sides of the column.
[0031] Optionally, the column component comprises:
[0032] A fixed column, wherein the fixed column is fixedly arranged relative to the fixed assembly, the fixed column extends along the height direction, and the fixed column has a first positioning portion;
[0033] an adjustable column, the adjustable column being movably connected to the fixed column in the height direction, the adjustable column extending along the height direction, the adjustable column having a second positioning portion, at least one of the second positioning portion and the first positioning portion being provided in plurality and spaced apart along the height direction; and
[0034] a locking and unlocking member, wherein the locking and unlocking member is movably connected to the first positioning portion and the second positioning portion,
[0035] When the locking and unlocking member is in an unlocked state in which the locking and unlocking member is disengaged from at least one of the first positioning portion and the second positioning portion, the adjustable column can move in the height direction relative to the fixed column. When the locking and unlocking member is in a locked state in which the locking and unlocking member is connected to the first positioning portion and the second positioning portion, the locking and unlocking member prevents the adjustable column from moving in the height direction relative to the fixed column.
[0036] Optionally, the mounting component further includes:
[0037] A distance adjusting member is connected between the clamping member and the cantilever beam member, and is suitable for being operated to change the distance between the clamping member and the cantilever beam member in the height direction.
[0038] Optionally, the pipeline high-level pre-positioning system also includes a reference body, which is constructed as a contoured structure of at least part of the preset equipment. The reference body is suitable as a reference for the pipeline to be positioned during piping, so that the positioned pipeline can avoid the preset equipment to be installed. BRIEF DESCRIPTION OF THE DRAWINGS
[0039] The following drawings of the embodiments of the present invention are used as part of the present invention for understanding the present invention. The drawings show the embodiments of the present invention and their descriptions, and are used to explain the principles of the present invention. In the drawings,
[0040] Figure 1 It is a partial stereoscopic view of a high-level pre-positioning system for pipelines according to a preferred embodiment of the utility model;
[0041] Figure 2 for Figure 1 An enlarged view of part I in FIG.
[0042] Figure 3 for Figure 1 A partially exploded perspective view of a high-level pre-positioning system for piping is shown;
[0043] Figure 4 It is a partial exploded stereoscopic view of a high-position pre-positioning device for a pipeline according to a preferred embodiment of the utility model;
[0044] Figure 5 for Figure 4 The shown high-level pre-positioning device for pipelines is a front view after the fixing components and other parts are removed;
[0045] Figure 6 for Figure 5 A top view of
[0046] Figure 7 for Figure 5 Left view of .
[0047] Description of reference numerals:
[0048] 500: High-position pre-positioning device 510: Fixing component
[0049] 511: first base 520: position adjustment component
[0050] 521: Base member 522: Load bearing member
[0051] 523: Intermediate connecting member 524: First displacement member
[0052] 525: first adjustment member 526: second displacement member
[0053] 527: second adjustment member 528: third displacement member
[0054] 529: Third adjustment member 530: Pipeline positioning assembly
[0055] 531: Mounting parts 532: Pipe positioning parts
[0056] 551: first auxiliary marking member 551a: first marking end
[0057] 551b: first marking light 552: first mounting seat
[0058] 560: Angle adjustment component 561: Rotating member
[0059] 600: Mounting component 610: Second base
[0060] 620: Column member 621: Fixed column
[0061] 621a: first positioning portion 622: adjustable column
[0062] 622a: second positioning portion 623: locking and unlocking member
[0063] 630: Cantilever beam member 640: Clamping member
[0064] 641: Clamping piece 641a: Limiting groove
[0065] 642: Clamp 643: Clamp adjustment piece
[0066] 644: Clamp seat 650: Counterweight member
[0067] 651: Counterweight 652: Slider
[0068] 670: Spacing adjustment member 671: Spacing adjustment nut
[0069] 672: spacing adjustment screw 200: pipeline
[0070] 700: Reference body D1: First direction
[0071] D2: Second direction D3: Height direction
[0072] AX: Axis of rotation DETAILED DESCRIPTION
[0073] In the following description, a large number of specific details are given to provide a more thorough understanding of the present invention. However, it is obvious to those skilled in the art that the present invention can be implemented without one or more of these details. In other examples, in order to avoid confusion with the present invention, some technical features known in the art are not described.
[0074] In order to fully understand the implementation of the present invention, a detailed structure will be presented in the following description. Obviously, the implementation of the implementation of the present invention is not limited to the specific details familiar to those skilled in the art.
[0075] It should be understood that the purpose of the terms used herein is only to describe specific embodiments and is not intended to limit the present invention, and the singular forms "a", "an" and "said / the" are also intended to include plural forms, unless the context clearly indicates otherwise. When the terms "comprise" and / or "include" are used in this specification, it indicates the presence of the features, integral bodies, steps, operations, elements and / or components, but does not exclude the presence or addition of one or more other features, integral bodies, steps, operations, elements, components and / or combinations thereof.
[0076] Ordinal numbers such as "first" and "second" cited in the present invention are merely identifiers and do not have any other meaning, such as a specific order. Moreover, for example, the term "first component" itself does not imply the existence of a "second component", and the term "second component" itself does not imply the existence of a "first component". It should be noted that the terms "upper", "lower", "front", "back", "left", "right", "inner", "outer" and similar expressions used in the present invention are for illustrative purposes only and are not limiting.
[0077] The "parallel" / "vertical" and similar expressions used in the present invention include an absolute parallel / vertical relationship and a roughly parallel / vertical relationship (for example, a relationship that differs from absolute parallel / vertical by -5° to +5°), which can have the same effect.
[0078] Hereinafter, specific embodiments of the present invention will be described in more detail with reference to the accompanying drawings. These drawings show representative embodiments of the present invention and are not intended to limit the present invention.
[0079] Piping, especially the piping of hard pipes, is an important part of the installation of pre-installed equipment such as semiconductor equipment. At present, the piping of most pre-installed equipment requires the final positioning and installation of the special gas pipelines after the pre-installed equipment arrives at the production site; or there is a large gap between the pre-installed piping and the actual position of the equipment pipeline, which affects the installation efficiency and piping accuracy.
[0080] In order to solve the problem of not being able to accurately pipe before the preset equipment arrives, an embodiment of the utility model provides a high-position pre-positioning device for pipelines. The high position here can be understood as the pipeline to be positioned being located above the bearing surface at the installation position required by the preset equipment, and being more than 1m away from the bearing surface. The supporting surface in this article can be understood as the upward surface of the supporting structure such as the floor and the ground at the production site. The high-position pre-positioning device for pipelines according to an embodiment of the utility model and the high-position pre-positioning system for pipelines having the high-position pre-positioning device for pipelines will be described in detail below with reference to the accompanying drawings.
[0081] like Figures 1 to 7As shown, one embodiment of the utility model provides a high-position pre-positioning device 500 for a pipeline. According to the high-position pre-positioning device 500 for a pipeline of the utility model, it is used to position a pipeline 200 that extends above the load-bearing surface but is more than 1m away from the load-bearing surface. These pipelines 200 that need to be positioned are usually to be assembled to the high position of the preset equipment. The high position here can be understood as that the pipeline 200 to be positioned is located above the load-bearing surface at the installation position required by the preset equipment, and is more than 1m away from the load-bearing surface. The positioning of the pipeline 200 mentioned here is especially to the positioning of the end of the pipeline 200 for connecting the preset equipment. The high-position pre-positioning device 500 for a pipeline may include a fixing component 510, a position adjustment component 520 and a pipeline 200 positioning component 530.
[0082] The height of the fixing assembly 510 is greater than or equal to 1 m. The fixing assembly 510 is adapted to be connected to an upper portion of a load-bearing surface.
[0083] The position adjustment assembly may include a base member 521 and a bearing member 522. The base member 521 is connected to the top of the fixing assembly 510. The bearing member 522 is movably connected to the base member 521 in at least one of the first direction D1, the second direction D2, and the height direction D3. Any two of the first direction D1, the second direction D2, and the height direction D3 are perpendicular. For example, the bearing member 522 is movable relative to the base member 521 in the first direction D1, the second direction D2, and the height direction D3. This is conducive to changing the coordinates of the bearing member 522 in the first direction D1, the second direction D2, and the height direction D3 relative to the bearing member 522.
[0084] The pipe 200 positioning assembly 530 is connected to the load-bearing member 522. The pipe 200 positioning assembly 530 includes a pipe 200 positioning piece 532. The pipe 200 positioning piece 532 is adapted to be connected to the end of the pipe 200 to be positioned.
[0085] According to the high-position pre-positioning device 500 for pipelines of the utility model, before the preset equipment arrives at the production site, the high-position pre-positioning device 500 for pipelines is connected to the bearing surface by the fixing assembly 510. The coordinates of the bearing member 522 are adjusted by the position adjustment assembly 520, thereby adjusting the coordinates of the positioning assembly 530 of the pipeline 200 relative to the bearing surface. The positioning member 532 of the pipeline 200 is connected to the pipeline 200 to be positioned more than 1m away from the bearing surface, so as to achieve the pre-positioning of the pipeline 200. By adopting the high-position pre-positioning device 500 for pipelines, the purpose of accurately positioning the pipeline 200 can be achieved before the preset equipment is installed at the production site. In this way, after the preset equipment arrives at the production site, the pipeline 200 can be quickly and accurately docked with the preset equipment, thereby greatly saving time costs, and effectively shortening the installation and commissioning cycle of the preset equipment, and improving the efficiency and accuracy of the entire installation process.
[0086] See also Figures 1 to 5 ,as well as Figure 7 For example, the pipeline 200 positioning component 530 may include at least two pipeline 200 positioning members 532. The relative coordinates between the pipeline 200 positioning members 532 are adapted to the relative coordinates of the installation positions of the pipelines 200 to be positioned on the preset device. The relative coordinates between the pipeline 200 positioning members 532 can be understood as the coordinates of the pipeline 200 positioning members 532, for example, in the first direction D1, the second direction D2, and the height direction D3 relative to the bearing member 522. The relative coordinates of the installation positions of the pipelines 200 to be positioned on the preset device can be understood as the coordinates of the joints for installing the pipelines 200 on the preset device, for example, in the first direction D1, the second direction D2, and the height direction D3 relative to the preset device. After the pipeline 200 positioning component 530 is adjusted to the coordinates that meet the predetermined requirements, the pipeline 200 positioning component 530 can be used to pre-simulate the structures such as the pipeline 200 installation joints of the preset device, so that the pipeline 200 positioning component 530 is used as a reference for piping. Based on this, the positioning of each pipe 200 after piping is completed is more accurate. After the preset equipment arrives at the site, the bottom pre-positioning device for the pipeline is removed, and then the preset equipment is installed and connected to the pipe 200 after piping is completed. This can greatly improve the installation efficiency, save time and cost, and help the production enterprise enter the commissioning and production stage faster.
[0087] Optionally, the pipeline 200 positioning member 532 is a standard pipeline 200 connector adapted to the pipeline 200 to be positioned. The standard pipeline 200 connector here is a standard part.
[0088] Continue reading Figures 1 to 5 ,as well as Figure 7, for example, at least two pipe 200 positioning members 532 are arranged in at least one row.
[0089] Optionally, the positioning members 532 of each row of pipes 200 are arranged in sequence along the height direction D3.
[0090] Exemplarily, at least two pipeline 200 positioning members 532 are arranged in a row and arranged in sequence along the height direction D3.
[0091] See also Figures 1 to 7 In addition, the pipe 200 positioning assembly 530 may further include a mounting member 531. The mounting member 531 is connected to the bearing member 522. The pipe 200 positioning member 532 is connected to the mounting member 531. The mounting member 531 here serves as a carrier of the pipe 200 positioning member 532 to achieve the installation of the pipe 200 positioning member 532 to the bearing member 522.
[0092] See also Figures 1 to 5 For example, the base member 521 is rotatably connected to the fixing assembly 510 around a rotation axis AX parallel to the height direction D3. The high-position pre-positioning device 500 for pipelines may further include an angle adjustment assembly 560. The angle adjustment assembly 560 is connected between the fixing assembly 510 and the base member 521 to be suitable for changing the position of the base member 521 in the circumferential direction around the rotation axis AX. By providing the angle adjustment assembly 560, it is convenient to adjust the position of the position adjustment assembly 520 in the circumferential direction around the rotation axis AX.
[0093] See also Figures 1 to 7 Optionally, the angle adjustment assembly 560 may include a rotating member 561. The rotating member 561 is rotatably connected to the top of the fixing assembly 510 around the rotation axis AX. The base member 521 is fixedly connected to the upper portion of the rotating member 561.
[0094] Exemplarily, the rotating member 561 may be a disk or a polygonal or other shaped plate-like structure.
[0095] Continue reading Figures 1 to 7 In addition, the high-position pre-positioning device 500 for pipelines may further include an auxiliary marking member. The auxiliary marking member is connected to the bearing member 522. The marking end of the auxiliary marking member faces the outer side of the position adjustment component 520 intersecting the height direction D3. In the use state, the auxiliary marking member is used as a reference so that the user can mark the bearing surface and other parts of the production site after the coordinate adjustment of the positioning component 530 of the pipeline 200 is completed. The mark is usually used to reconfirm whether the coordinates of the positioning component 530 of the pipeline 200 have changed.
[0096] For example, the high-position pre-positioning device 500 for pipelines includes at least two auxiliary marking components. The at least two auxiliary marking components may include a first auxiliary marking component 551 and a second auxiliary marking component (not shown). The first marking end 551a of the first auxiliary marking component 551 faces the outside of the first direction D1 of the position adjustment component 520, so as to be suitable for generating a first auxiliary mark on the outside of the first direction D1 of the position adjustment component 520. The second marking end (not shown) of the second auxiliary marking component faces the outside of the second direction D2 of the position adjustment component 520, so as to be suitable for generating a second auxiliary mark (not shown) on the outside of the second direction D2 of the position adjustment component 520. The first auxiliary mark and the second auxiliary mark may be virtual marks, light marks, etc. By setting the first auxiliary marking component 551 and the second auxiliary marking component, it is helpful to mark the position of the positioning component 530 of the pipeline 200 more accurately.
[0097] It can be understood that the number of auxiliary marking components can be one, three, or more than three.
[0098] Optionally, the auxiliary marking member may be a laser pen. It is understood that the first auxiliary marking member 551 is a first laser pen. The first auxiliary marking generated by the first laser pen is a first marking light 551b. The second auxiliary marking member is a second laser pen. The second auxiliary marking generated by the second laser pen is a second marking light.
[0099] Further, the low-position pre-positioning device for pipelines may include a first mounting seat 552 and a second mounting seat (not shown). The first auxiliary marking member 551 is mounted on the bearing member 522 through the first mounting seat 552. The second auxiliary marking member is mounted on the bearing member 522 through the second mounting seat.
[0100] See also Figure 1 and Figure 2 For example, the fixing assembly 510 may be a support frame. The support frame may include a first base 511. The support frame is fixed to the load-bearing surface through the first base 511 and a fastener.
[0101] See also Figures 2 to 7According to an embodiment of the present utility model, the position adjustment assembly 520 may include a first displacement member 524, a first adjustment member 525, a second displacement member 526, a second adjustment member 527, a third displacement member 528 and a third adjustment member 529. The first displacement member 524 is movable relative to the base member 521 in the first direction D1. The first adjustment member 525 is used to be operated to change the position of the first displacement member 524 relative to the base member 521 in the first direction D1. The first adjustment member 525 may include, for example, a screw and a nut. Here, the principle of the screw nut structure is used to convert the rotational motion of the screw into the linear motion of the nut, thereby achieving the purpose of adjusting the movement of the first displacement member 524 in the first direction D1. The second displacement member 526 is movable relative to the base member 521 in the second direction D2. The second adjustment member 527 is used to be operated to change the position of the second displacement member 526 relative to the base member 521 in the second direction D2. The second adjustment member 527 may include, for example, a screw and a nut. Here, the principle of the screw-nut structure is used to convert the rotational motion of the screw into the linear motion of the nut, thereby achieving the purpose of adjusting the second displacement member 526 to move in the second direction D2. The third displacement member 528 is movable in the third direction relative to the base member 521. The third adjustment member 529 is used to be operated to change the position of the third displacement member 528 relative to the base member 521 in the third direction. The third adjustment member 529 may include, for example, a screw and a nut. Here, the principle of the screw-nut structure is used to convert the rotational motion of the screw into the linear motion of the nut, thereby achieving the purpose of adjusting the third displacement member 528 to move in the third direction.
[0102] Exemplarily, the first displacement member 524 is located above the base member 521. The second displacement member 526 is located above the first displacement member 524. The third displacement member 528 is located above the second displacement member 526. An intermediate connection member 523 is provided on the upper portion of the second displacement member 526. The third displacement member 528 is movably connected to the intermediate connection member 523 in the height direction D3.
[0103] See also Figures 1 to 7 The utility model also provides a high-position pre-positioning system for pipelines. The high-position pre-positioning system for pipelines may include the above-mentioned high-position pre-positioning device for pipelines 500 and a mounting assembly 600. The mounting assembly 600 is suitable for detachably mounting the pipeline 200 that has been positioned by the high-position pre-positioning device for pipelines 500.
[0104] According to the high-position pre-positioning system for pipelines of the utility model, the pipeline 200 positioned by the high-position pre-positioning device 500 for pipelines can be detachably mounted through the mounting assembly 600, so as to facilitate the removal of the high-position pre-positioning device 500 for pipelines, and then on the one hand, it can avoid the preset equipment to be installed, and on the other hand, it can prevent the deformation of each pipeline 200 that has been positioned due to suspension. After the preset equipment is installed and the pipeline 200 is connected to the preset equipment, the mounting assembly 600 can be removed. By adopting the high-position pre-positioning system for pipelines of the utility model, not only can fast and accurate pre-piping be achieved at a position more than 1m away from the bearing surface, greatly saving time costs, but also the pipeline 200 can be protected during the removal of the high-position pre-positioning device 500 for pipelines and before the pipeline 200 is docked with the preset equipment, which helps to extend the service life of the pipeline 200.
[0105] See also Figures 1 to 3 For example, the mounting assembly 600 may include a column member 620, a cantilever beam member 630, and a clamping member 640. The column member 620 extends along the height direction D3. The cantilever beam member 630 is connected to the upper part of the column. The cantilever beam member 630 extends along an extension direction intersecting the height direction D3. The clamping member 640 is connected to one end of the cantilever beam member 630. And the clamping member 640 is spaced apart from the column in the extension direction. The clamping member 640 is suitable for detachably clamping the positioned pipe 200. The column member 620 is used to support the cantilever beam member 630 and the clamping member 640. By using the clamping member 640 connected to one end of the cantilever beam member 630 to clamp the positioned pipe 200, it is helpful to prevent the positioned pipe 200 from sagging and deforming due to its own weight after the high-position pre-positioning device 500 for the pipeline is removed. The clamping member 640 is used to connect the pipe 200 in a clamping manner, which is convenient for quick disassembly and assembly, and is conducive to improving efficiency.
[0106] See also Figure 1 Optionally, the mounting assembly 600 may further include a second base 610. The column member 620 is fixed to the upper portion of the second base 610. The second base 610 is used to be fixed to a bearing surface or the ground through fasteners such as anchor bolts.
[0107] See also Figures 1 to 3Optionally, the clamping member 640 may include two clamping members 641 and a clamp adjusting member 643 arranged opposite to each other. The two clamping members 641 are hinged. The clamp 642 formed between the two clamping members 641 is adapted to accommodate the pipe 200, such as a hard pipe 200. The clamp adjusting member 643 is movably connected to the two clamping members 641 to be suitable for adjusting the size of the clamp 642. The size of the clamp 642 between the two clamping members 641 is adjusted by the clamp adjusting member 643, so that the two clamping members 641 can perform an opening and closing action, thereby clamping and releasing the pipe 200.
[0108] Exemplarily, the clamping member 640 includes a clamp seat 644. Two clamping members 641 are hinged to the clamp seat 644 through a damping hinge. A clamp adjustment member 643 is movably connected to the clamp seat 644 and can actuate at least one of the two clamping members 641. By operating the clamp adjustment member 643, the purpose of adjusting the size of the clamp 642 and the clamping force can be achieved.
[0109] Optionally, a limiting groove 641a is provided on the surface of at least one of the two clamping members 641 facing the other. The limiting groove 641a is adapted to accommodate the pipe 200. By providing the limiting groove 641a, the pipe 200 clamped between the two clamping members 641 can be prevented from being separated from the clamping members 641.
[0110] See also Figure 1 Furthermore, the mounting assembly 600 may also include a weight component 650. The weight component 650 is movably connected to the other end of the cantilever beam component 630 in the extension direction. The weight component 650 and the clamping component 640 are respectively located on opposite sides of the column. By adding the weight component 650, the force on the cantilever beam component 630 can be balanced.
[0111] Optionally, the weight member 650 includes a weight block 651 and a slider 652. The weight block 651 is slidably connected to the cantilever beam member 630 in the length direction of the cantilever beam member 630 through the slider 652.
[0112] Continue reading Figure 1For example, the column member 620 may include a fixed column 621, an adjustable column 622, and a locking and unlocking member 623. The fixed column 621 is fixedly arranged relative to the fixed assembly 510. The fixed column 621 extends in the height direction D3. The fixed column 621 has a first positioning portion 621a. The adjustable column 622 is movably connected to the fixed column 621 in the height direction D3. The adjustable column 622 extends in the height direction D3. The adjustable column 622 has a second positioning portion 622a. At least one of the second positioning portion 622a and the first positioning portion 621a is provided with a plurality of and is spaced apart in the height direction D3. The locking and unlocking member 623 is movably connected to the first positioning portion 621a and the second positioning portion 622a. In the unlocking state where the locking and unlocking member 623 is disengaged from at least one of the first positioning portion 621a and the second positioning portion 622a. The adjustable column 622 can move in the height direction D3 relative to the fixed column 621. In the locked state where the locking and unlocking member 623 is connected to the first positioning portion 621a and the second positioning portion 622a, the locking and unlocking member 623 prevents the adjustable column 622 from moving in the height direction D3 relative to the fixed column 621. The adjustable column 622 can move relative to the fixed column 621 in the height direction D3 to change its position. Through the cooperation of the locking and unlocking member 623 with the first positioning portion 621a and the second positioning portion 622a, the adjustable column 622 can be prevented from moving in the locked state, so that the column member 620 maintains a constant height. In this way, the mounting assembly 600 can be suitable for mounting pipes 200 located at different heights.
[0113] Optionally, the first positioning portion 621a and the second positioning portion 622a may be holes, respectively. Accordingly, the locking and unlocking member 623 may be configured as a positioning pin or a bolt.
[0114] See also Figures 1 to 3 In addition, the mounting assembly 600 may further include a spacing adjustment member 670. The spacing adjustment member 670 is connected between the clamping member 640 and the cantilever beam member 630, so as to be operated to change the distance between the clamping member 640 and the cantilever beam member 630 in the height direction D3. By providing the spacing adjustment member 670, the distance between the clamping member 640 and the cantilever beam member 630 can be adjusted to achieve the rise and fall of the clamping member 640. This is conducive to fine-tuning the position of the clamping member 640 in the height direction D3, so as to clamp the corresponding pipe 200 more accurately.
[0115] For example, the spacing adjustment member 670 includes a spacing adjustment nut 671 and a spacing adjustment screw 672. The spacing adjustment nut 671 is threadedly matched and connected to the spacing adjustment screw 672. The spacing adjustment nut 671 is connected to the clamping member 640. The spacing adjustment screw 672 extends along the height direction D3 and is rotatably connected to one end of the cantilever beam member 630 around its own axis. When the spacing adjustment screw 672 is rotated and the spacing adjustment nut 671 is prevented from rotating, the spacing adjustment nut 671 can be moved in the height direction D3, thereby changing the distance between the clamping member 640 and the cantilever beam member 630 in the height direction D3.
[0116] See also Figure 1 In addition, the high-level pre-positioning system for pipelines may further include a reference body 700. The reference body 700 is constructed as a profiling structure of at least part of the preset equipment. The reference body 700 is suitable for being used as a reference for the pipeline 200 to be positioned during piping, so that the positioned pipeline 200 can avoid the preset equipment to be installed. The reference body 700 can also be understood as an obstacle. The reference body 700 is manufactured to imitate at least a part of the preset equipment. When in use, the reference body 700 is fixed relative to the fixing assembly 510. The pipeline 200 to be positioned can be laid with the help of the reference body 700, and the reference body 700 can be accurately avoided while laying the pipeline, thereby helping to better avoid the preset equipment to be installed.
[0117] The method of using an embodiment of the utility model is as follows: firstly, the coordinates of the positioning assembly 530 of the pipeline 200 are fine-tuned by a position adjustment assembly such as a three-axis adjuster to make it reach the specified position. Then, the pipeline 200 is laid out and the end of the pipeline 200 is connected to the corresponding pipeline 200 positioning member 532 in the corresponding pipeline 200 positioning assembly 530. Then, the laser pen is turned on to mark the positioning point on the object irradiated by the laser pen, so as to facilitate the subsequent correction of the position of the pipeline 200 positioning assembly 530 and the pipeline 200. When the preset equipment arrives at the site, the entire bottom position pre-positioning device is removed and temporarily stored, and at the same time, the positioning pipeline 200 is temporarily mounted by the mounting assembly 600. Then the equipment is installed. At this time, since the piping has been completed in advance, after the preset equipment is installed, it can be directly connected to the pipeline 200 removed from the mounting assembly 600, which greatly reduces the installation time of the preset equipment, so that the preset equipment can be installed and debugged in a shorter time, and can be put into use earlier.
[0118] The embodiment of the utility model provides a high-level pre-positioning device 500 for pipelines, which can be equipped with pipe 200 joints at corresponding positions according to the original factory diagram of the preset equipment in specific applications, so as to achieve pre-plumbing. When the preset equipment actually arrives, it is convenient to quickly and accurately connect these pipes 200 with the preset equipment, thereby greatly saving time and cost and improving the efficiency and accuracy of the entire installation process.
[0119] Unless otherwise defined, the technical and scientific terms used herein have the same meaning as those generally understood by those skilled in the art in the technical field of the present invention. The terms used herein are only for describing specific implementation purposes and are not intended to limit the present invention. Terms such as "setting" appearing in this article may indicate that one component is directly attached to another component, or that one component is attached to another component through an intermediate. Features described in this article in one embodiment may be applied to another embodiment alone or in combination with other features, unless the feature is not applicable in the other embodiment or otherwise specified.
[0120] The utility model has been described through the above embodiments, but it should be understood that the above embodiments are only for the purpose of example and description, and are not intended to limit the utility model to the described embodiments. It can be understood by those skilled in the art that more variations and modifications can be made according to the teachings of the utility model, and these variations and modifications all fall within the scope of the protection claimed by the utility model.
Claims
1. A high-level pre-positioning device for a pipeline, characterized in that: The high-level pre-positioning device for pipelines comprises: A fixing assembly, the height of which is greater than or equal to 1 m, the fixing assembly being adapted to be connected to an upper portion of a load-bearing surface; A position adjustment component, the position adjustment component comprising: a base member connected to a top portion of the stationary assembly; and a bearing member movably connected to the base member in at least one of a first direction, a second direction, and a height direction, any two of the first direction, the second direction, and the height direction being perpendicular to each other; and A pipe positioning assembly is connected to the bearing member, wherein the pipe positioning assembly comprises a pipe positioning piece, and the pipe positioning piece is suitable for being connected to an end of a pipe to be positioned.
2. The high-level pre-positioning device for pipelines according to claim 1 is characterized in that: The pipeline positioning assembly includes at least two pipeline positioning members, and the relative coordinates between the pipeline positioning members are adapted to the relative coordinates of the installation positions of the pipelines to be positioned on the preset equipment.
3. The high-level pre-positioning device for pipelines according to claim 2 is characterized in that: The pipeline positioning assembly also includes: A mounting member is connected to the bearing member, and the pipe positioning member is connected to the mounting member.
4. The high-level pre-positioning device for pipelines according to claim 1, characterized in that: The base member is rotatably connected to the fixing assembly about a rotation axis parallel to the height direction; The high-level pre-positioning device for pipelines further comprises an angle adjustment assembly, which is connected between the fixing assembly and the base member to be suitable for changing the position of the base member in the circumferential direction around the rotation axis.
5. The high-level pre-positioning device for pipelines according to claim 1, characterized in that: The high-position pre-positioning device for pipelines further comprises an auxiliary marking component, wherein the auxiliary marking component is connected to the bearing component, and a marking end of the auxiliary marking component faces the outer side of the position adjustment component intersecting the height direction.
6. The high-level pre-positioning device for pipelines according to claim 5, characterized in that: The pipeline high-level pre-positioning device comprises at least two auxiliary marking components, and the at least two auxiliary marking components comprise: a first auxiliary marking member, wherein a first marking end of the first auxiliary marking member faces the outside of the position adjustment component in the first direction, so as to be suitable for generating a first auxiliary marking on the outside of the position adjustment component in the first direction; and / or A second auxiliary marking member, wherein a second marking end of the second auxiliary marking member faces the outside of the position adjustment component in the second direction, so as to be suitable for generating a second auxiliary marking on the outside of the position adjustment component in the second direction.
7. The high-level pre-positioning device for pipelines according to claim 1, characterized in that: The pipeline positioning piece is a standard pipeline joint adapted to the pipeline to be positioned.
8. A high-level pre-positioning system for pipelines, characterized in that: The pipeline high-level pre-positioning system comprises: The high-level pre-positioning device for a pipeline according to any one of claims 1 to 7; and A mounting assembly is suitable for detachably mounting the pipeline that has been positioned by the pipeline high-position pre-positioning device.
9. The high-level pre-positioning system for pipelines according to claim 8, characterized in that: The mounting component includes: A column member extending along the height direction; a cantilever beam member connected to an upper portion of the column, the cantilever beam member extending along an extension direction intersecting the height direction; and A clamping member is connected to one end of the cantilever beam member and is spaced apart from the column in the extending direction. The clamping member is suitable for detachably clamping the positioned pipe.
10. The high-level pre-positioning system for pipelines according to claim 9, characterized in that: The mounting component also includes: A weight component is movably connected to the other end of the cantilever beam component in the extending direction, and the weight component and the clamping component are respectively located on opposite sides of the column.
11. The high-level pre-positioning system for pipelines according to claim 9, characterized in that: The column component comprises: A fixed column, wherein the fixed column is fixedly arranged relative to the fixed assembly, the fixed column extends along the height direction, and the fixed column has a first positioning portion; an adjustable column, the adjustable column being movably connected to the fixed column in the height direction, the adjustable column extending along the height direction, the adjustable column having a second positioning portion, at least one of the second positioning portion and the first positioning portion being provided in plurality and spaced apart along the height direction; and a locking and unlocking member, wherein the locking and unlocking member is movably connected to the first positioning portion and the second positioning portion, When the locking and unlocking member is in an unlocked state in which the locking and unlocking member is disengaged from at least one of the first positioning portion and the second positioning portion, the adjustable column can move in the height direction relative to the fixed column. When the locking and unlocking member is in a locked state in which the locking and unlocking member is connected to the first positioning portion and the second positioning portion, the locking and unlocking member prevents the adjustable column from moving in the height direction relative to the fixed column.
12. The high-level pre-positioning system for pipelines according to claim 11, characterized in that: The mounting component also includes: A distance adjusting member is connected between the clamping member and the cantilever beam member, and is suitable for being operated to change the distance between the clamping member and the cantilever beam member in the height direction.
13. The high-level pre-positioning system for pipelines according to any one of claims 8 to 12, characterized in that: The high-level pre-positioning system for pipelines also includes a reference body, which is constructed as a contoured structure of at least part of the preset equipment. The reference body is suitable for serving as a reference for the pipeline to be positioned during piping, so that the positioned pipeline can avoid the preset equipment to be installed.