Automatic blowdown system for steam boiler

By designing an automatic sewage discharge system, the rotational components are driven by active teeth and inner circumferential teeth, combined with the cooperation of the guide rod and telescopic spring, the problem of low scale removal efficiency of boiler is solved, efficient dirt cleaning is achieved, and damage to the boiler inner wall is avoided and improved The efficiency and safety of the boiler are achieved.

CN222256497UActive Publication Date: 2024-12-27XIAN JIAOTUO ENERGY TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420548752.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-21
Publication Date
2024-12-27
Estimated Expiration
2034-03-21

AI Technical Summary

Technical Problem

The existing boiler scale removal device has low efficiency and frequent removal, which affects the normal use and production efficiency of the boiler.

Method used

An automatic sewage discharge system is designed, including a furnace body, support seat, combustion device, ignition assembly, drive assembly, rotary assembly and dirt cleaning assembly. The rotary assembly is driven by meshing of the active teeth and the inner circumferential teeth, combined with the guide rod and cleaning cone The combination with telescopic springs enables uniform distribution and effective cleaning of dirt cleaning components.

Benefits of technology

It significantly improves the cleaning capacity of the boiler inner wall, avoids damage to the inner wall of the furnace body by the dirt cleaning assembly, extends the cleaning frequency, and improves the working efficiency and safety of the boiler.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222256497U_ABST
    Figure CN222256497U_ABST
Patent Text Reader

Abstract

The utility model belongs to the technical field of boiler blowdown, and particularly relates to an automatic blowdown system for a steam boiler. Comprising a furnace body, a supporting seat, a combustion device, an ignition assembly, a driving assembly, a rotating assembly and a dirt cleaning assembly, and the combustion device and the ignition assembly are installed on one side of the furnace body; the driving assembly and the rotating assembly are fixed to the other side of the furnace body, the driving assembly is used for driving driving teeth arranged at a driving shaft of the driving assembly, inner circumferential teeth are arranged in the rotating assembly and meshed with the driving teeth, and the outer side of the rotating assembly is hinged to the inner wall of the furnace body in the circumferential direction; a rotating shaft is arranged on the side, located in the furnace body, of the rotating assembly, dirt cleaning devices are rotationally connected to the rotating shaft, and the dirt cleaning devices are evenly distributed on the rotating shaft. The automatic blowdown system for the steam boiler is high in cleaning efficiency, safe and simple in structure.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of boiler sewage discharge, and in particular relates to an automatic sewage discharge system for a steam boiler. Background Art

[0002] Steam boiler is an important equipment indispensable to industrial production. During the use of the boiler, due to the impurities and various mineral components in the water, the boiler water is heated in the boiler, which provides conditions for chemical reaction and continuous concentration of impurities in the water. When the impurities reach saturation in the boiler water, solid matter will precipitate. If it is suspended in the boiler water, it will form water slag. If it adheres to the heated surface, it will form scale. Because the thermal conductivity of scale is worse than that of steel, the heat transfer efficiency between the boiler water-cooled wall tubes and the boiler water is reduced. Therefore, after the boiler has been used for a period of time, it is necessary to remove scale and discharge sewage from the boiler to ensure the continuous operation of the boiler. Otherwise, not only a large amount of heat energy will be wasted, but also safety accidents will occur.

[0003] The existing boiler scale removal device is relatively simple to clean the inner wall of the boiler, and the cleaning effect is not ideal, which leads to an increase in the frequency of cleaning and affects the normal use and production efficiency of the boiler.

[0004] On this basis, we propose an automatic blowdown system for steam boilers. Utility Model Content

[0005] In view of the above deficiencies in the prior art, the technical problem to be solved by the present invention is to provide an automatic sewage discharge system for a steam boiler, so as to solve the problems of low removal efficiency and frequent removal of scale removal devices in the prior art.

[0006] In order to achieve the above objectives, the present invention adopts the following technical solutions:

[0007] An automatic sewage discharge system for a steam boiler comprises a furnace body, a support seat, a combustion device, an ignition assembly, a drive assembly, a rotating assembly and a dirt cleaning assembly, wherein the combustion device and the ignition assembly are mounted on one side of the furnace body; the drive assembly and the rotating assembly are fixed on the other side of the furnace body, the drive assembly is used to drive a driving tooth provided on its driving shaft, the interior of the rotating assembly is provided with inner circumferential teeth, the inner circumferential teeth of the rotating assembly are meshed with the driving teeth, the outer circumferential direction of the rotating assembly is hinged to the inner wall of the furnace body, a rotating shaft is provided on one side of the rotating assembly located in the furnace body, a dirt cleaning assembly is rotatably connected to the rotating shaft, and the dirt cleaning assembly is evenly distributed on the rotating shaft.

[0008] Furthermore, a ladder is provided on one side of the furnace body, and the ladder extends to the top of the furnace body.

[0009] Furthermore, in order to be able to heat the furnace body and control other operations, a control device is provided on one side of the ignition assembly.

[0010] Furthermore, in order to facilitate timely discharge of the cleaned dirt from the furnace body, a sewage outlet is provided at one end of the furnace body.

[0011] Furthermore, a sliding block is provided on one side of the rotating assembly, and the sliding block is located in a sliding groove provided on the inner wall of the furnace body.

[0012] Furthermore, in order to thoroughly clean the furnace body, several rotating shafts are provided along the center line of the furnace body, preferably 4 or 6.

[0013] Furthermore, the dirt cleaning assembly adopts a sleeve and a rotating shaft, including a guide rod and a cleaning cone, the guide rod is an I-shaped structure, the cleaning cone is sleeved on the outside of the guide rod, a support plate is provided inside the cleaning cone, a telescopic spring is provided at the bottom of the support plate, one end of the telescopic spring is fixed to the bottom of the support plate, and the other end of the telescopic spring is fixed to the protrusion at the bottom of the guide rod.

[0014] In summary, due to the adoption of the above technical solution, the beneficial technical effects of the utility model are:

[0015] An automatic sewage discharge system for a steam boiler, when working, a driving component drives the active gear to rotate, the active gear rotates and drives the rotating component to rotate, the rotating component drives the rotating shaft to rotate and makes the dirt cleaning component rotate along the inner wall of the furnace body, during the rotation of the dirt cleaning component, since the top of the dirt cleaning component is infinitely close to the inner wall of the furnace body, once there is dirt remaining on the inner wall of the furnace body, the dirt cleaning component will exert a certain force on the dirt to make the dirt fall off. The setting of the rotating component greatly improves the dirt cleaning ability of the entire device.

[0016] In addition, an automatic sewage discharge system for steam boilers uses a guide rod, a cleaning cone, and a telescopic spring to effectively prevent the dirt cleaning component from damaging the inner wall of the furnace body. The combination of the guide rod, the cleaning cone, and the telescopic spring effectively prevents the problem of excessive force of the dirt cleaning component causing damage to the inner wall of the entire furnace body. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is the front view of the utility model.

[0018] Figure 2 For this utility model Figure 1 Schematic diagram on the left.

[0019] Figure 3 For this utility model Figure 1 Top view.

[0020] Figure 4 For this utility model Figure 3 Schematic diagram of the cross section along the AA direction.

[0021] Figure 5 It is a three-dimensional structural schematic diagram of the utility model.

[0022] Figure 6 For this utility model Figure 4 Schematic diagram of the local enlarged structure at point A.

[0023] In the figure: furnace body 1, support base 2, combustion device 3, ignition assembly 4, escalator 5, drive assembly 6, active gear 7, rotating assembly 8, chute 9, slider 10, rotating shaft 11, dirt cleaning assembly 12, sewage outlet 13, control device 14, inner circumferential teeth 15, guide rod 16, cleaning cone 17, support plate 18, telescopic spring 19, protrusion 20. DETAILED DESCRIPTION

[0024] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail in combination with the embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model content, and are not used to limit the utility model content.

[0025] Example 1

[0026] In the present embodiment, an automatic sewage discharge system for a steam boiler includes a furnace body 1, a support seat 2, a combustion device 3, an ignition assembly 4, a drive assembly 6, a rotating assembly 8 and a dirt cleaning assembly 12, wherein the combustion device 3 and the ignition assembly 4 are installed on one side of the furnace body 1; the drive assembly 6 and the rotating assembly 8 are fixed on the other side of the furnace body 1, the drive assembly 6 is used to drive the active tooth 7 provided at its drive shaft, the interior of the rotating assembly 8 is provided with inner circumferential teeth 15, the inner circumferential teeth 15 of the rotating assembly 8 are meshed with the active tooth 7, the outer circumferential direction of the rotating assembly 8 is hinged to the inner wall of the furnace body 1, and a rotating shaft 11 is provided on one side of the rotating assembly 8 located in the furnace body 1, and a dirt cleaning assembly 12 is rotatably connected to the rotating shaft 11, and the dirt cleaning assembly 12 is evenly distributed on the rotating shaft 11. During operation, the driving component 6 drives the active tooth 7 to rotate, and the active tooth 7 drives the rotating component 8 to rotate at the same time. The rotating component 8 drives the rotating shaft 11 to rotate and makes the dirt cleaning component 12 rotate along the inner wall of the furnace body 1. During the rotation of the dirt cleaning component 12, since the top of the dirt cleaning component 12 is infinitely close to the inner wall of the furnace body 1, once there is dirt remaining on the inner wall of the furnace body 1, the dirt cleaning component 12 will exert a certain force on the dirt to make the dirt fall off.

[0027] A ladder 5 is provided on one side of the furnace body 1, and the ladder 5 extends to the top of the furnace body 1. In order to be able to heat the furnace body 1 and control other operations, a control device 14 is provided on one side of the ignition assembly 4.

[0028] In order to conveniently discharge the cleaned dirt from the furnace body 1 in time, a sewage outlet 13 is provided at one end of the furnace body 1. Furthermore, a slider 10 is provided on one side of the rotating assembly 8, and the slider 10 is located in a slide groove 9 provided on the inner wall of the furnace body 1. In order to thoroughly clean the furnace body 1, several rotating shafts 11 are provided along the center line of the furnace body 1, preferably 4 or 6.

[0029] Example 2

[0030] In this embodiment, an automatic sewage discharge system for a steam boiler further includes: the dirt cleaning assembly 12 is sleeved with the rotating shaft 11 by a sleeve, including a guide rod 16 and a cleaning cone 17, the guide rod 16 is an I-shaped structure, the cleaning cone 17 is sleeved on the outside of the guide rod 16, a support plate 18 is provided inside the cleaning cone 17, a telescopic spring 19 is provided at the bottom of the support plate 18, one end of the telescopic spring 19 is fixed to the bottom of the support plate 18, and the other end of the telescopic spring 19 is fixed to the protrusion 20 at the bottom of the guide rod 16. The cooperation of the guide rod 16, the cleaning cone 17 and the telescopic spring 19 can effectively prevent the dirt cleaning assembly 12 from damaging the inner wall of the furnace body 1. During the cleaning process, once there is dirt that cannot be cleaned once, the excessive force of the dirt cleaning assembly 12 will cause damage to the inner wall of the entire furnace body 1. For this reason, we propose the above solution.

[0031] The above description is a preferred embodiment of the utility model content and is not intended to limit the utility model content. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the utility model content should be included in the protection scope of the utility model content.

Claims

1. An automatic sewage discharge system for a steam boiler, comprising a furnace body (1), a support base (2), a combustion device (3), an ignition assembly (4), a drive assembly (6), a rotation assembly (8) and a dirt cleaning assembly (12), wherein the combustion device (3) and the ignition assembly (4) are installed on one side of the furnace body (1); characterized in that: The driving assembly (6) and the rotating assembly (8) are fixed on the other side of the furnace body (1); the driving assembly (6) is used to drive the driving teeth (7) provided on its driving shaft; the rotating assembly (8) is provided with inner circumferential teeth (15) inside, the inner circumferential teeth (15) of the rotating assembly (8) mesh with the driving teeth (7); the outer circumferential direction of the rotating assembly (8) is hinged to the inner wall of the furnace body (1); a rotating shaft (11) is provided on one side of the rotating assembly (8) located inside the furnace body (1); a dirt cleaning assembly (12) is rotatably connected to the rotating shaft (11); the dirt cleaning assembly (12) is evenly distributed on the rotating shaft (11).

2. The automatic sewage discharge system for a steam boiler according to claim 1, characterized in that: A ladder (5) is provided on one side of the furnace body (1), and the ladder (5) extends to the top of the furnace body (1).

3. The automatic sewage discharge system for a steam boiler according to claim 1, characterized in that: A control device (14) is provided on one side of the ignition component (4).

4. The automatic sewage discharge system for a steam boiler according to claim 1, characterized in that: A sewage outlet (13) is provided at one end of the furnace body (1).

5. The automatic sewage discharge system for a steam boiler according to claim 1, characterized in that: A sliding block (10) is provided on one side of the rotating assembly (8), and the sliding block (10) is located in a sliding groove (9) provided on the inner wall of the furnace body (1).

6. The automatic sewage discharge system for a steam boiler according to claim 1, characterized in that: A plurality of rotating shafts (11) are arranged along the center line of the furnace body (1).

7. The automatic sewage discharge system for a steam boiler according to claim 1, characterized in that: The dirt cleaning assembly (12) is sleeved with the rotating shaft (11) by a sleeve, and comprises a guide rod (16) and a cleaning cone (17); the guide rod (16) is an I-shaped structure; the cleaning cone (17) is sleeved on the outside of the guide rod (16); a support plate (18) is provided inside the cleaning cone (17); a telescopic spring (19) is provided at the bottom of the support plate (18); one end of the telescopic spring (19) is fixed to the bottom of the support plate (18); and the other end of the telescopic spring (19) is fixed to a protrusion (20) at the bottom of the guide rod (16).