Shaft fixing and centering protection assembly for shaft-sticking type axle generator
By designing a shaft fixing and in-calibration protection component of a shaft belt generator including installation structure, protection structure, adjustment structure and height adjustment structure, the shaft fixing and centering problems of the traditional technology shaft belt generator during lifting and installation are solved, and the safe fixing of the shaft system and the precise adjustment of the generator body are achieved, which improves the simplicity and flexibility of operation.
Patent Information
- Application Number
- CN202510336152.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-21
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2045-03-21
AI Technical Summary
During lifting and installation, traditional shaft-bearing shaft belt generators are prone to shake due to the unstable shaft system, which leads to unstable gap between the rotor and the stator, which may cause bumps and damage. At the same time, due to differences in equipment size during installation, the shaft is difficult to accurately center with other transmission shafts, which is cumbersome and has poor flexibility.
A shaft-holding shaft belt generator shaft fixing and in-calibration protection component including mounting structure, protection structure, adjustment structure and height-adjustment structure is designed. By installing the end cover, ear and protective structure on the generator body, the limit and fixing of the shaft-belt generator shaft is achieved; using the first adjustment structure and the height-regulating structure, the precise adjustment of the lateral position, longitudinal position and height of the generator body is achieved.
It effectively avoids bumps caused by shaking during lifting and installation of the shaft belt generator, and improves the safety of the shaft system and the simplicity of operation. At the same time, by accurately adjusting the position and height of the generator body, the problem of difficulty in alignment with the shaft and other transmission shafts is solved, and the installation flexibility and efficiency are improved.
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Figure CN119853350A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of shaft protection components, in particular to a shaft-holding type shaft-belt generator shaft fixing and centering protection component. Background Art
[0002] The shaft-mounted shaft-belt generator is a power generation device used in the field of ships, and the shaft-mounted type refers to an installation method and structural characteristics of the generator. During production, since the shipyard workshop generally does not have the conditions for generator testing, the initially assembled shaft-belt generator needs to be hoisted onto the ship and the shaft system needs to be calibrated. During hoisting or secondary installation of the rotor, the shaft system is still not in a fixed state, which can easily cause shaking and collision with the stator inside the motor. Therefore, a protective component is often used to prevent the shaft and rotor from moving, ensure the gap between the rotor and the stator, and ensure the safety of the shaft system.
[0003] When a traditional shaft-belt generator is hoisted onto a ship to reinstall the rotor and align the shaft system, the shaft system is still not fixed in place, so the shaft and the rotor are easy to shake with the generator casing. In addition, due to the small gap between the rotor and the stator, the rotor and the stator may collide with each other, causing damage to the motor. For example, a utility model patent with announcement number CN220673580U proposes a shaft fixing and alignment protection component for a shaft-belt generator to solve the above problems. During the initial assembly, the operator sets two semicircular rings at the connection between the shaft and the body. The two semicircular rings are The inner diameter of the circle formed by the butted rings is the same as the diameter of the shaft, and the retaining ring between the semicircular ring and the body is used to clamp the shaft. At the same time, a channel steel is installed on the side wall of the hole circumference of the generator shaft through a double-headed screw, and the flange at the end of the shaft and the channel steel are locked with bolts to prevent the shaft from shaking during lifting. When the generator is in place, the screw and the channel steel are removed, and the inner diameter of the semicircular ring is expanded and reinstalled using a machine tool. The operation process is cumbersome, and the bolts need to be repeatedly turned in the process of limiting or canceling the limit of the shaft, which has low operation efficiency and poor flexibility. When installing the shaft generator, it is necessary to ensure that it is accurately aligned with the transmission shaft, coupling and other components. The body of the shaft generator is usually directly fixed to the floor of the cabin with bolts. Since screw holes are pre-opened on the cabin, if there are slight deviations in the position of the screw holes or the size of the shaft generator, engine and other equipment during installation, it will make it difficult to accurately align the generator shaft with other transmission shafts. At this time, it is necessary to repeatedly remove the bolts and reinstall them, or to form screw holes on the cabin floor. The operation process is cumbersome and has poor flexibility. When installing a shaft-driven generator, due to different positions of the ship or different hull structures, there may be height differences in the installation position. In order to ensure that the rotating shaft of the generator is correctly connected to the transmission shaft or other equipment, a base is usually installed at the bottom of the generator using bolts. However, due to different hull structures, bases of different heights need to be replaced, which is not practical. In addition, when the equipment is running, it may produce slight deformation due to temperature changes or loads, while the height of the base remains constant, which can easily cause vibration or damage to the shaft. Summary of the invention
[0004] In view of the problems in the prior art, the present invention provides a shaft fixing and centering protection component for a shaft-clamping type shaft-belt generator.
[0005] The technical solution adopted by the present invention to solve the technical problem is: a shaft fixing and centering protection assembly of a shaft-holding type shaft-belt generator, comprising a generator body, a mounting structure mounted on the generator body, a protection structure connected to the mounting structure, a shaft-belt generator shaft mounted on the generator body, a first adjustment structure arranged at the bottom of the generator body, a height adjustment structure connected to the first adjustment structure, and a second adjustment structure matched with the height adjustment structure; The cam is an angular channel formed between a pair of camshafts and a pair of camshafts, and the camshafts are connected to the rotation of the steering column and the steering column, respectively.
[0006] Specifically, a seal is engaged between the bottom surface of the connecting seat and the rotating seat, a Gray ring is engaged between the top surface of the connecting seat and the rotating seat, and a rubber pad is fixedly connected to the side of the limit block close to the shaft of the shaft-belt generator, and the rubber pad is in contact with the shaft of the shaft-belt generator.
[0007] Specifically, the limiting sleeve is a hexagonal prism structure, and the limiting block is an arc structure.
[0008] Specifically, the attachment ear is fixedly connected to the generator body by bolts, and a heat dissipation cover is fixedly connected to one end of the generator body away from the end cover.
[0009] Specifically, the first adjustment structure includes a base plate and a first screw rod rotatably connected to the base plate. A base plate is provided at the bottom of the generator body. Two guide rails slide on the base plate, one of the guide rails is threadedly connected to the first screw rod, both ends of the guide rails are fixedly connected to a first rack, two mounting frames are slidably connected between the two guide rails, both ends of the mounting frames are fixedly connected to a second rack, and the second rack is meshed with the adjacent first rack.
[0010] Specifically, a connecting plate is fixedly connected between the two mounting frames, a second screw rod is threadedly connected to the center position of the connecting plate, a connecting frame is rotatably connected to the bottom of the second screw rod, and two rollers are rotatably connected to the connecting frame.
[0011] Specifically, the mounting frame is in a U-shaped structure, and the top end of the second screw rod is fixedly connected to a rotating block.
[0012] Specifically, the height adjusting structure includes a first guide column and a height adjusting frame slidably connected to the first guide column, wherein both ends of one of the mounting frames are fixedly connected to the first guide column, and both ends of the other mounting frame are respectively fixedly connected to the other first guide column and the second guide column, the second guide column is slidably connected to the adjacent height adjusting frame, a mounting plate is provided above each of the two height adjusting frames, the mounting plate is equipped with a second adjustment structure, a connecting strip is slidably connected between the two mounting plates, a supporting frame is fixedly connected to the connecting plate, a third screw rod is rotatably connected to the supporting frame, and the third screw rod is threadedly connected to the connecting strip.
[0013] Specifically, the support frame is in a "U"-shaped structure, and the bottom of the third screw rod is fixedly connected to another rotating block.
[0014] Specifically, the second adjustment structure includes a guide rod and a connecting block slidably connected to the guide rod, wherein one of the height adjusting frames is fixedly connected to the guide rod, and the connecting block is slidably connected to the inner wall of the height adjusting frame, and the other height adjusting frame is rotatably connected to a fourth screw rod, and the fourth screw rod is threadedly connected to two other connecting blocks, and a mounting plate is fixedly connected between two adjacent connecting blocks, and two fixing plates are fixedly connected to the bottom of the generator body, and the fixing plate is fixedly connected to the mounting plate.
[0015] The beneficial effects of the present invention are: The shaft fixing and centering protection assembly of a shaft-holding type shaft-belt generator described in the present invention has a mounting structure installed on the generator body, and a protection structure is provided on the mounting structure. The setting of the protection structure is convenient for limiting the shaft of the shaft-belt generator, avoiding the problem of collision between the rotor and the stator due to the large gap between the rotor and the stator when the generator body is hoisted or the rotor is installed for the second time. The operation is simple and the practicability is strong.
[0016] The shaft fixing and centering protection assembly of a shaft-clamping shaft-belt generator described in the present invention has a first adjustment structure at the bottom of the generator body. The setting of the first adjustment structure facilitates precise adjustment of the lateral position of the generator body, facilitates subsequent alignment of the shaft-belt generator shaft with other transmission shafts, and has strong flexibility.
[0017] The shaft fixing and centering protection assembly of a shaft-holding type shaft-belt generator described in the present invention has a height adjustment structure connected to the first adjustment structure, and the height adjustment structure is used in conjunction with the second adjustment structure. The setting of the height adjustment structure facilitates rapid adjustment of the height of the generator body, thereby solving the problem of difficulty in centering the shafts due to different sizes of equipment. The setting of the second adjustment structure facilitates rapid adjustment of the longitudinal position of the generator body, has high operating efficiency, and avoids repeated disassembly of bolts. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0019] Figure 1 A schematic diagram of the overall structure of a preferred embodiment of a shaft fixing and alignment protection assembly for a shaft-holding type shaft-belt generator provided by the present invention; Figure 2 It is a schematic diagram of the connection structure between the end cover and the shaft of the shaft-driven generator of the present invention; Figure 3 for Figure 2 An enlarged schematic diagram of the structure of section A is shown; Figure 4 It is a schematic diagram of the connection structure between the connection seat and the gray ring of the present invention; Figure 5 It is a schematic diagram of the connection structure between the mounting plate and the connecting strip of the present invention; Figure 6 It is a schematic diagram of the connection structure between the guide rod and the connection block of the present invention; Figure 7 It is a schematic diagram of the connection structure between the bottom plate and the first screw rod of the present invention; Figure 8 for Figure 7 An enlarged schematic diagram of the structure of part B is shown; Fig. 9 It is a schematic diagram of the connection structure between the support frame and the third screw rod of the present invention.
[0020] In the figure: 1. generator body; 2. mounting structure; 201. end cover; 202. attachment ear; 203. heat dissipation cover; 3. protection structure; 301. connection seat; 302. rotating seat; 303. retaining frame; 304. ball bearing; 305. sealing element; 306. grid ring; 307. limit sleeve; 308. limit block; 309. tension spring; 310. rubber pad; 311. knob; 4. shaft with generator shaft; 5. first adjustment structure; 501. bottom plate; 502. first screw rod; 503. guide rail; 5 04, first rack; 505, mounting frame; 506, second rack; 507, connecting plate; 508, second screw rod; 509, rotating block; 510, connecting frame; 511, roller; 6, height adjustment structure; 601, first guide column; 602, height adjustment frame; 603, mounting plate; 604, connecting strip; 605, supporting frame; 606, third screw rod; 607, second guide column; 7, second adjustment structure; 701, guide rod; 702, connecting block; 703, fourth screw rod; 704, fixing plate. DETAILED DESCRIPTION
[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
[0022] like Figure 1-Figure 4As shown, a shaft fixing and centering protection assembly of a shaft-holding shaft-belt generator described in the present invention comprises a generator body 1, a mounting structure 2 mounted on the generator body 1, a protection structure 3 connected to the mounting structure 2, a shaft-belt generator shaft 4 mounted on the generator body 1, a first adjustment structure 5 arranged at the bottom of the generator body 1, a height adjustment structure 6 connected to the first adjustment structure 5, and a second adjustment structure 7 matched with the height adjustment structure 6; the mounting structure 2 comprises an end cover 201 and three ears 202 fixedly connected to the edge of the end cover 201, the end of the generator body 1 abuts against the end cover 201, the end cover 201 is matched with the protection structure 3, the protection structure 3 comprises a connecting seat 301 and a rotating seat 302 arranged at the center of the connecting seat 301, the outer side of the end cover 201 is fixedly connected to the connecting seat 301, a retaining frame 303 is provided between the connecting seat 301 and the rotating seat 302, a plurality of balls 304 are sleeved on the retaining frame 303, and the balls 304 is rollingly connected with the inner wall of the connecting seat 301 and the rotating seat 302. The center position of the rotating seat 302 is engaged with a limiting sleeve 307. The top of the limiting sleeve 307 is slidably connected with two limiting blocks 308. A tension spring 309 is fixedly connected between the limiting blocks 308 and the inner wall of the limiting sleeve 307. A shaft-belt generator shaft 4 is provided between the two limiting blocks 308. The shaft-belt generator shaft 4 passes through the limiting sleeve 307. The top of the limiting sleeve 307 is threadedly connected with two knobs 3 11. The inner end of the knob 311 abuts against the limit block 308. A seal 305 is engaged between the bottom surface of the connecting seat 301 and the rotating seat 302. A gray ring 306 is engaged between the top surface of the connecting seat 301 and the rotating seat 302. A rubber pad 310 is fixedly connected to the side of the limit block 308 close to the shaft generator shaft 4. The rubber pad 310 abuts against the shaft generator shaft 4. The limit sleeve 307 is a hexagonal prism structure, and the limit block 308 is an arc structure.Before hoisting the shaft-belt generator to the cabin for installation, it is necessary to first limit the shaft-belt generator shaft 4 (refer to the shaft-belt generator shaft in the patent with announcement number CN220673580U) preliminarily installed on the generator body 1 to avoid collision between the rotor connected thereto and the stator inside the generator due to shaking during hoisting or secondary assembly. First, the shaft-belt generator shaft 4 connected to the rotor is installed inside the generator body 1. Since the gap between the rotor and the stator is small, in order to avoid collision between the two, it is only necessary to use bolts to fix a connecting seat 301 and other components installed thereon at the designated screw holes on the outside of the end cover 201, and then rotate at the same time. The knob 311 at the end of the limit sleeve 307 is threadedly connected to the limit sleeve 307, so that the knob 311 moves toward the inside of the limit sleeve 307 and contacts the limit block 308, driving the limit block 308 to slide in the direction of the shaft generator shaft 4 and stretching the tension spring 309 until the two limit blocks 308 clamp the shaft generator shaft 4. Since the rubber pad 310 is fixed on the side of the limit block 308 close to the shaft generator shaft 4, the friction between the shaft generator shaft 4 and the shaft generator shaft 4 is increased, and the firmness is improved. At this time, the shaft generator shaft 4 is effectively fixed to prevent it from shaking during the lifting process. A tension spring 309 is provided between the inner walls of 7, so that when the knob 311 is rotated to the initial position, the limit block 308 can be retracted into the inside of the limit sleeve 307, so as not to block the movement of the shaft-belt generator shaft 4. Moreover, since the limit sleeve 307 is a hexagonal prism and is engaged with the rotating seat 302, when the internal parts of the limit sleeve 307 are damaged, it is convenient to dismantle it as a whole for repair or replacement, and the flexibility is strong. When the generator body 1 is calibrated for the shaft system, the generator body 1 drives the shaft-belt generator shaft 4 to rotate, the shaft-belt generator shaft 4 drives the limit sleeve 307 to rotate, and the limit sleeve 307 drives the rotating seat 302 to rotate inside the connecting seat 301, thereby realizing the shaft-belt generator. The position of the machine shaft 4 is always limited during its rotation, avoiding the problem of collision between the rotor and the stator caused by vibration during the alignment of the shaft system, and the practicability is strong. Since the ball 304 is provided between the rotating seat 302 and the connecting seat 301 through the retaining frame 303, the friction between the rotating seat 302 and the connecting seat 301 is reduced, which can effectively reduce the friction resistance of the rotating parts during the movement and improve the mechanical efficiency. The bottom surfaces of the connecting seat 301 and the rotating seat 302 are engaged with a seal 305 to avoid dust from entering, and a gray ring 306 is provided between the top surfaces of the two, which not only ensures the sealing performance, but also plays a role in reducing friction, and has strong wear resistance. ;
[0023] Specifically, Figure 1 , Figure 2 and Figure 7As shown, the attachment ear 202 is fixedly connected to the generator body 1 by bolts, and the end of the generator body 1 away from the end cover 201 is fixedly connected with a heat dissipation cover 203; the end cover 201 is covered, so that the attachment ear 202 at the edge of the end cover 201 is aligned with the corresponding position on the generator body 1, and then locked by bolts, which has strong firmness. At the same time, the other end of the generator body 1 is provided with a heat dissipation cover 203, which enhances the overall heat dissipation performance.
[0024] Specifically, Figure 1 and Figure 5-Figure 9As shown, the first adjustment structure 5 includes a bottom plate 501 and a first screw rod 502 rotatably connected to the bottom plate 501. The bottom of the generator body 1 is provided with a bottom plate 501, and two guide rails 503 are slid on the bottom plate 501, one of the guide rails 503 is threadedly connected to the first screw rod 502, and both ends of the guide rails 503 are fixedly connected to a first rack 504, and two mounting frames 505 are slidably connected between the two guide rails 503, and both ends of the mounting frames 505 are fixedly connected to a second rack 506, and the second rack 506 is meshed with the adjacent first rack 504, and a connecting plate 507 is fixedly connected between the two mounting frames 505. A second screw rod 508 is threadedly connected to the center position of the connecting plate 507, and a connecting frame 510 is rotatably connected to the bottom of the second screw rod 508. Two rollers 511 are rotatably connected to the connecting frame 510. The mounting frame 505 is in a "U"-shaped structure, and a rotating block 509 is fixedly connected to the top of the second screw rod 508. In the process of installing the generator body 1, when the positions of the screw holes reserved on the cabin do not correspond or there are differences in the sizes of the equipment, which makes it difficult to accurately align the shaft generator shaft 4 with other transmission shafts, if it is necessary to adjust the lateral position of the generator body 1, it is only necessary to rotate the rotating block 509 at the bottom of the generator body 1 first, and then the rotating block 509 drives the second screw rod 508 to rotate. Since the second screw rod 508 is threadedly connected to the connecting plate 507, and the bottom is rotatably connected to the connecting frame 510, the second screw rod 508 drives the connecting frame 510 to move downward. When the two rollers 511 on the connecting frame 510 hit the bottom plate 501, the connecting plate 507 and the two mounting frames 505 are lifted up for a distance until the second racks 506 at both ends of the mounting frames 505 are no longer engaged with the first racks 504 at the bottom, the generator body 1 can be pushed to move freely on the two guide rails 503 to adjust the position. When it is adjusted to a suitable position, the rotating block 509 on the second screw rod 508 is rotated in the opposite direction so that the rollers 511 at the bottom no longer hit the bottom plate 501, at this time, the second racks 506 at both ends of the mounting frame 505 are meshed with the corresponding positions on the first rack 504 again, so as to effectively fix the positions of the mounting frame 505 and the generator body 1 above, and then use the hexagonal wrench to rotate the first screw rod 502 on the bottom plate 501, and drive the guide rail 503 connected thereto to move freely laterally through the first screw rod 502, and at the same time, change the guide rail 503 to drive another guide rail 503 to move, and then the two guide rails 503 drive the generator body 1 of the above method to move laterally, so as to achieve the purpose of accurately adjusting the lateral position of the generator body 1, which is easy to operate, avoids the problem of repeatedly installing and removing bolts when adjusting the position, and improves the operating efficiency.
[0025] Specifically, Figure 1 and Figure 5-Figure 9As shown, the height adjustment structure 6 includes a first guide column 601 and a height adjustment frame 602 slidably connected to the first guide column 601, wherein both ends of one of the mounting frames 505 are fixedly connected to the first guide column 601, and both ends of the other mounting frame 505 are respectively fixedly connected to another first guide column 601 and a second guide column 607, the second guide column 607 is slidably connected to the adjacent height adjustment frame 602, and a mounting plate 603 is provided above the two height adjustment frames 602, and the mounting plate 603 is matched with the second adjustment structure 7, and a connecting strip 604 is slidably connected between the two mounting plates 603, a support frame 605 is fixedly connected to the connecting plate 507, and a third screw rod 606 is rotatably connected to the support frame 605, and the third screw rod 606 is threadedly connected to the connecting strip 604, and the support frame 605 is in a "U"-shaped structure, and the bottom of the third screw rod 606 is fixedly connected to Another rotating block 509; when it is necessary to adjust the height of the generator body 1, it is only necessary to rotate the other rotating block 509 at the bottom of the generator body 1, and the rotating block 509 drives the third screw rod 606 to rotate on the support frame 605, and at the same time drives the connecting strip 604 and the two mounting plates 603 to move up and down, and the two mounting plates 603 drive the generator body 1 installed on the top through the fixed plate 704 to move up and down, thereby quickly adjusting the height of the generator body 1, which is convenient for accurate alignment of the shaft-belt generator shaft 4 with other transmission shafts, and the operation is simple and efficient. At the same time, in the process of the two mounting plates 603 moving up and down, the mounting plate 603 drives the bottom height adjustment frame 602 to move up and down along the three first guide columns 601 and one second guide column 607, and because the first guide column 601 and the second guide column 607 form a quadrilateral, the stability of the height adjustment frame 602 and the generator body 1 during the up and down movement is enhanced, and the flexibility is strong.
[0026] Specifically, Figure 1 and Figure 5-Figure 9As shown, the second adjustment structure 7 includes a guide rod 701 and a connecting block 702 slidably connected to the guide rod 701, one of the height adjustment frames 602 is fixedly connected to the guide rod 701, the connecting block 702 is slidably connected to the inner wall of the height adjustment frame 602, and the other height adjustment frame 602 is rotatably connected to a fourth screw rod 703, and the fourth screw rod 703 is threadedly connected to another two connecting blocks 702, and a mounting plate 603 is fixedly connected between two adjacent connecting blocks 702, and two fixing plates 704 are fixedly connected to the bottom of the generator body 1, and the fixing plate 704 is fixedly connected to the mounting plate 603; when the generator body needs to be adjusted 1, it is only necessary to use a hexagonal wrench to rotate the fourth screw rod 703 on one of the height adjustment frames 602, and then the fourth screw rod 703 drives the adjacent mounting plate 603 to move freely longitudinally through the two connecting blocks 702, and relative sliding occurs between the mounting plate 603 and the connecting strip 604. At the same time, since the generator body 1 is fixedly connected between the two mounting plates 603, the mounting plate 603 drives the mounting plate 603 on the other side to move longitudinally, and at the same time, the two connecting blocks 702 at the bottom of the mounting plate 603 on the other side slide along the guide rod 701. The setting of the guide rod 701 enhances the overall stability. At this time, the adjustment of the longitudinal position of the generator body 1 is completed, and the operation is simple.
[0027] When the present invention is in use, before the shaft-belt generator is hoisted to the cabin for installation, it is necessary to limit the shaft-belt generator shaft 4 (refer to the shaft-belt generator shaft in the patent with announcement number CN220673580U) preliminarily installed on the generator body 1 to avoid collision between the rotor connected thereto and the stator inside the generator due to shaking during hoisting or secondary assembly. First, the shaft-belt generator shaft 4 connected to the rotor is installed inside the generator body 1, and then the end cover 201 is covered so that the attached ear 202 at the edge of the end cover 201 is aligned with the corresponding position on the generator body 1, and then it is locked with bolts, which has strong firmness. At the same time, a heat dissipation cover 203 is provided at the other end of the generator body 1 to enhance the overall heat dissipation performance. The gap between the stator and the shaft cover 201 is small. To avoid collision between the two, it is only necessary to use bolts to fix a connecting seat 301 and other components installed thereon at the designated screw holes on the outside of the end cover 201, and then simultaneously turn the knob 311 at the end of the limit sleeve 307. Since the knob 311 is threadedly connected to the limit sleeve 307, the knob 311 moves toward the inside of the limit sleeve 307 and contacts the limit block 308, driving the limit block 308 to slide toward the direction of the shaft generator shaft 4 and stretching the tension spring 309 until the two limit blocks 308 clamp the shaft generator shaft 4. Moreover, since a rubber pad 310 is fixed on the side of the limit block 308 close to the shaft generator shaft 4, the friction between the limit block 308 and the shaft generator shaft 4 is increased, thereby improving the firmness. At this time, the shaft generator shaft 4 is effectively fixed to prevent it from shaking during the lifting process, and because a tension spring 309 is provided between the limit block 308 and the inner wall of the limit sleeve 307, when the knob 311 is rotated to the initial position, the limit block 308 is contracted to the inside of the limit sleeve 307, so as not to block the movement of the shaft generator shaft 4, and because the limit sleeve 307 is a hexagonal prism and is engaged with the rotating seat 302, when the internal parts of the limit sleeve 307 are damaged, it is convenient to remove it as a whole for maintenance or replacement, and it has strong flexibility. When the generator body 1 is calibrated for the shaft system, the generator body 1 drives the shaft generator shaft 4 to rotate, the shaft generator shaft 4 drives the limit sleeve 307 to rotate, and the limit sleeve 307 drives the rotating seat 30 2 rotates inside the connecting seat 301, so that the position of the shaft generator shaft 4 is always limited during its rotation, avoiding the problem of collision between the rotor and the stator caused by vibration during the alignment of the shaft system, and having strong practicality. Moreover, since a ball 304 is arranged between the rotating seat 302 and the connecting seat 301 through the retaining frame 303, the friction between the rotating seat 302 and the connecting seat 301 is reduced, which can effectively reduce the friction resistance of the rotating parts during the movement process and improve the mechanical efficiency. Moreover, a seal 305 is engaged with the bottom surface of the connecting seat 301 and the rotating seat 302 to avoid dust from entering, and a Gly ring 306 is arranged between the top surfaces of the two, which not only ensures the sealing performance, but also plays a role in reducing the friction, and has strong wear resistance. During the installation of the generator body 1, when the positions of the screw holes reserved on the cabin do not correspond or there are differences in the sizes of the equipment, making it difficult to accurately align the shaft-belt generator shaft 4 with other transmission shafts, if it is necessary to adjust the lateral position of the generator body 1, it is only necessary to first rotate the rotating block 509 at the bottom of the generator body 1, and then the rotating block 509 drives the second screw rod 508 to rotate. Since the second screw rod 508 is threadedly connected to the connecting plate 507, and the bottom is rotatably connected to the connecting frame 510, the second screw rod 508 drives the connecting frame 510 to move downward. When the two rollers 511 on the connecting frame 510 hit the bottom plate 501, and the connecting plate 507 and the two mounting frames 505 are lifted up for a distance until the second racks 506 at both ends of the mounting frame 505 are no longer engaged with the first rack 504 at the bottom, the generator body 1 can be pushed at this time so that the generator body 1 is between the two The position can be adjusted by freely moving on the guide rail 503. When it is adjusted to a suitable position, the rotating block 509 on the second screw rod 508 is rotated in the opposite direction so that the roller 511 at the bottom no longer contacts the bottom plate 501. At this time, the second racks 506 at both ends of the mounting frame 505 are meshed with the corresponding positions on the first rack 504 again, so as to effectively fix the position of the mounting frame 505 and the generator body 1 above. Then, the first screw rod 502 on the bottom plate 501 is rotated by using a hexagonal wrench, and the guide rail 503 connected thereto is driven to move freely horizontally by the first screw rod 502. At the same time, the guide rail 503 drives another guide rail 503 to move, and then the two guide rails 503 drive the generator body 1 of the above method to move horizontally, so as to achieve the purpose of accurately adjusting the horizontal position of the generator body 1. The operation is simple, and the problem of repeatedly installing and removing bolts when adjusting the position is avoided, thereby improving the operation efficiency. When the height of the generator body 1 needs to be adjusted, it is only necessary to rotate another rotating block 509 at the bottom of the generator body 1, and the rotating block 509 drives the third screw rod 606 to rotate on the support frame 605, and at the same time drives the connecting strip 604 and the two mounting plates 603 to move up and down, and the two mounting plates 603 drive the generator body 1 installed on the top through the fixing plate 704 to move up and down, so as to quickly adjust the height of the generator body 1, and facilitate the accurate alignment of the shaft-belt generator shaft 4 with other transmission shafts, which is easy to operate and has high operating efficiency. At the same time, in the process of the two mounting plates 603 moving up and down, the mounting plate 603 drives the bottom height adjustment frame 602 to move up and down along the three first guide columns 601 and one second guide column 607, and because the first guide column 601 and the second guide column 607 form a quadrilateral, the stability of the height adjustment frame 602 and the generator body 1 during the up and down movement is enhanced, and the flexibility is strong; When the longitudinal position of the generator body 1 needs to be adjusted, it is only necessary to use a hexagonal wrench to rotate the fourth screw rod 703 on one of the height adjustment frames 602, and then the fourth screw rod 703 drives the adjacent mounting plate 603 to move freely longitudinally through the two connecting blocks 702, and relative sliding occurs between the mounting plate 603 and the connecting strip 604. At the same time, since the generator body 1 is fixedly connected between the two mounting plates 603, the mounting plate 603 drives the mounting plate 603 on the other side to move longitudinally, and at the same time, the two connecting blocks 702 at the bottom of the mounting plate 603 on the other side slide along the guide rod 701. The setting of the guide rod 701 enhances the overall stability. At this time, the adjustment of the longitudinal position of the generator body 1 is completed, and the operation is easy.
[0028] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
[0029] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A shaft fixing and centering protection assembly for a shaft-mounted generator, characterized in that: The invention comprises a generator body (1), a mounting structure (2) mounted on the generator body (1), a protective structure (3) connected to the mounting structure (2), a shaft-belt generator shaft (4) mounted on the generator body (1), a first adjustment structure (5) provided at the bottom of the generator body (1), a height adjustment structure (6) connected to the first adjustment structure (5), and a second adjustment structure (7) matched with the height adjustment structure (6); The mounting structure (2) comprises an end cover (201) and three attachment ears (202) fixedly connected to the edge of the end cover (201); the end of the generator body (1) abuts against the end cover (201); the end cover (201) is matched with a protective structure (3); the protective structure (3) comprises a connecting seat (301) and a rotating seat (302) arranged at the center of the connecting seat (301); the outer side of the end cover (201) is fixedly connected to the connecting seat (301); a retaining frame (303) is provided between the connecting seat (301) and the rotating seat (302); a plurality of balls (304) are sleeved on the retaining frame (303); the balls (304) and the connecting seat (301) are connected to the rotating seat (302); The connecting seat (301) and the inner wall of the rotating seat (302) are both rollingly connected, the center position of the rotating seat (302) is engaged with a limiting sleeve (307), the top end of the limiting sleeve (307) is slidably connected to two limiting blocks (308), a tension spring (309) is fixedly connected between the limiting block (308) and the inner wall of the limiting sleeve (307), a shaft-belt generator shaft (4) is provided between the two limiting blocks (308), the shaft-belt generator shaft (4) passes through the limiting sleeve (307), the top end of the limiting sleeve (307) is threadedly connected to two knobs (311), and the inner end of the knob (311) abuts against the limiting block (308).
2. The shaft fixing and alignment protection assembly of a shaft-clamping shaft-belt generator according to claim 1 is characterized in that: A sealing member (305) is engaged between the bottom surfaces of the connecting seat (301) and the rotating seat (302), a Gray ring (306) is engaged between the top surfaces of the connecting seat (301) and the rotating seat (302), and a rubber pad (310) is fixedly connected to a surface of the limit block (308) close to the shaft-belt generator shaft (4), and the rubber pad (310) is in contact with the shaft-belt generator shaft (4).
3. The shaft fixing and alignment protection assembly of a shaft-clamping shaft-belt generator according to claim 1 is characterized in that: The limiting sleeve (307) is in the shape of a hexagonal prism, and the limiting block (308) is in the shape of an arc.
4. The shaft fixing and alignment protection assembly of a shaft-clamping type shaft-belt generator according to claim 1 is characterized in that: The attachment ear (202) is fixedly connected to the generator body (1) via bolts, and a heat dissipation cover (203) is fixedly connected to one end of the generator body (1) away from the end cover (201).
5. The shaft fixing and alignment protection assembly of a shaft-clamping type shaft-belt generator according to claim 4 is characterized in that: The first adjustment structure (5) comprises a base plate (501) and a first screw rod (502) rotatably connected to the base plate (501); the base plate (501) is provided at the bottom of the generator body (1); two guide rails (503) are slidably mounted on the base plate (501); one of the guide rails (503) is threadedly connected to the first screw rod (502); both ends of the guide rails (503) are fixedly connected to a first rack (504); two mounting frames (505) are slidably connected between the two guide rails (503); both ends of the mounting frames (505) are fixedly connected to a second rack (506); the second rack (506) and the adjacent first rack (504) are meshed with each other.
6. The shaft fixing and alignment protection assembly of a shaft-clamping shaft-belt generator according to claim 5 is characterized in that: A connecting plate (507) is fixedly connected between the two mounting frames (505); a second screw rod (508) is threadedly connected to the center of the connecting plate (507); a connecting frame (510) is rotatably connected to the bottom of the second screw rod (508); and two rollers (511) are rotatably connected to the connecting frame (510).
7. The shaft fixing and alignment protection assembly of a shaft-clamping shaft-belt generator according to claim 6 is characterized in that: The mounting frame (505) has a U-shaped structure, and the top end of the second screw rod (508) is fixedly connected to a rotating block (509).
8. The shaft fixing and alignment protection assembly of a shaft-clamping type shaft-belt generator according to claim 6 is characterized in that: The height adjustment structure (6) comprises a first guide column (601) and a height adjustment frame (602) slidably connected to the first guide column (601), wherein both ends of one of the mounting frames (505) are fixedly connected to the first guide column (601), and both ends of the other mounting frame (505) are respectively fixedly connected to the other first guide column (601) and the second guide column (607), and the second guide column (607) is slidably connected to the adjacent height adjustment frame (602), and a mounting plate (603) is provided above each of the two height adjustment frames (602), and the mounting plate (603) is equipped with a second adjustment structure (7), and a connecting strip (604) is slidably connected between the two mounting plates (603), and a supporting frame (605) is fixedly connected to the connecting plate (507), and a third screw rod (606) is rotatably connected to the supporting frame (605), and the third screw rod (606) is threadedly connected to the connecting strip (604).
9. The shaft fixing and alignment protection assembly of a shaft-clamping shaft-belt generator according to claim 8 is characterized in that: The support frame (605) is in a "U"-shaped structure, and another rotating block (509) is fixedly connected to the bottom of the third screw rod (606).
10. The shaft fixing and alignment protection assembly of a shaft-clamping type shaft-belt generator according to claim 8, characterized in that: The second adjustment structure (7) comprises a guide rod (701) and a connection block (702) slidably connected to the guide rod (701), wherein one of the height adjustment frames (602) is fixedly connected to the guide rod (701), and the connection block (702) is slidably connected to the inner wall of the height adjustment frame (602), and the other height adjustment frame (602) is rotatably connected to a fourth screw rod (703), and the fourth screw rod (703) is threadedly connected to another two connection blocks (702), and a mounting plate (603) is fixedly connected between two adjacent connection blocks (702), and two fixing plates (704) are fixedly connected to the bottom of the generator body (1), and the fixing plates (704) are fixedly connected to the mounting plate (603).
Citation Information
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