High-stability burner
By using a mixing protection box and a rotating rod in the burner, the sufficient mixing of air and gas is solved, and the insufficient combustion caused by uneven mixing in the prior art is solved, and the service life of the equipment is extended through cooling measures.
Patent Information
- Application Number
- CN202421045843.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-14
AI Technical Summary
The existing burner is not evenly mixed with air and gas, resulting in insufficient combustion, causing energy waste.
A high stability burner is designed, using a combined structure of a hybrid protection box, a rotating rod, driven bevel gear, a hybrid fan blade and a transmission bevel gear. The drive bevel gear and driven bevel gear are driven by a rotating rod to achieve air and Fully mix the gas and cool down through the cooling water pipe, water inlet pipe and drain pipe.
The full mixing of air and gas is achieved, the waste of gas energy is reduced, and the service life of the equipment is extended through cooling measures.
Smart Images

Figure CN222256543U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a burner, in particular to a high-stability burner, belonging to the technical field of combustion equipment. Background Art
[0002] Burner is the common name for the combustion device used in industrial fuel furnaces. It can be understood as a nozzle for burning fire. It usually distributes fuel and combustion air and sprays them out in a certain way for post-combustion. Some burners can control the output temperature by adjusting the heat output of the combustion through certain methods (including PWM technology).
[0003] According to the patent number CN219841534U, a burner is disclosed, including a central tube, a cover plate, a first sleeve, a water inlet pipe and a water outlet pipe; the two ends of the central tube are an inlet end and an outlet end respectively, the cover plate is in a circular shape, the cover plate is sleeved on the outer wall of the central tube, the first sleeve is sleeved on the central tube, and the two ends are respectively connected to the cover plate and the outlet end, so that the first sleeve, the central tube and the cover plate together form a water-cooled cavity with a ring-shaped cross-section.
[0004] During the implementation of the above scheme, the phenomenon of high temperature damaging the burner center tube can be avoided, thereby extending the service life of the equipment. However, during the implementation of the above scheme, it is difficult to mix the air and the gas. When the air and the gas enter the burner center tube together, the gas is not mixed evenly, which can easily lead to incomplete combustion of the gas and waste of the gas. For this reason, we provide a high-stability burner to solve the above problem. Utility Model Content
[0005] 1. Technical issues to be resolved
[0006] The purpose of the utility model is to provide a high-stability burner in order to solve the above problems, so as to solve the problem of insufficient mixing of air and gas in the prior art and resulting in energy waste.
[0007] (II) Technical solution
[0008] The utility model is achieved through the following technical solutions: a high-stability burner, comprising a burner sleeve, a mixing protection box is arranged on the outside of the burner sleeve, a mixing mechanism is arranged on the inside of the mixing protection box, the mixing mechanism comprises a rotating rod, the bottom end of the rotating rod is fixedly connected with a transmission bevel gear, the inner bottom wall of the mixing protection box is fixedly connected with two supporting stabilizing columns, the middle part of each of the supporting stabilizing columns is rotatably connected with a driven rod, one end of each of the driven rods is fixedly connected with a driven bevel gear, each of the driven bevel gears is meshed with the transmission bevel gear, and the other end of each of the driven rods is fixedly connected with a mixing fan blade.
[0009] Preferably, the outer surface of the rotating rod is fixedly connected with an adsorption fan blade, and the outer surface of the rotating rod is rotatably connected with two supporting connecting frames. The adsorption fan blade can adsorb the air outside the air intake pipe into the mixing protection box.
[0010] Preferably, the outer surface of the mixing protection box is fixedly connected with an air intake pipe and a gas intake pipe, each of the supporting connecting frames is fixedly connected to the air intake pipe, and the supporting connecting frames provide support and stability for the rotation of the rotating rod.
[0011] Preferably, a flame spray nozzle is fixedly connected to one end of the burner sleeve, and an ignition electrode is fixedly installed on the inner wall of the flame spray nozzle, and the ignition electrode performs ignition operation on the mixed gas.
[0012] Preferably, a flange connection plate is fixedly connected to the other end of the burner sleeve, and the flange connection plate is fixedly connected to the mixing protection box. A central tube is arranged inside the burner sleeve, and the central tube transports the mixed gas.
[0013] Preferably, the center tube is fixedly connected to the flange connection plate, and two fixing rings are fixedly connected to the outer surface of the center tube, each of the fixing rings is fixedly connected to the burner sleeve, and the fixing rings fix the center tube.
[0014] Preferably, a cooling water pipe is sleeved on the outer surface of the central tube, and both ends of the cooling water pipe are fixedly connected with a water inlet pipe and a drain pipe, respectively, and the cooling water pipe cools the device.
[0015] The utility model provides a high-stability burner, which has the following beneficial effects:
[0016] 1. The utility model arranges a rotating rod, a driven bevel gear, a mixing blade and a transmission bevel gear. The rotating rod rotates to drive the transmission bevel gear to rotate. Under the action of meshing, the driven bevel gear will also rotate accordingly. The rotation of the driven bevel gear drives the driven rod to rotate inside the supporting stabilizing column. The rotation of the driven rod drives the mixing blade to rotate, thereby fully mixing the air and gas inside the mixing protection box to avoid uneven mixing of the two and incomplete combustion, thereby reducing the waste of gas energy.
[0017] 2. The utility model can transport the mixed gas of air and gas to the central tube through the arrangement of a mixing protection box, an air intake pipe and a gas intake pipe, so as to facilitate the subsequent combustion operation. The arrangement of a cooling water pipe, a water intake pipe and a drain pipe can effectively cool the device, thereby avoiding irreversible damage to the components of the device caused by continuous high-temperature operation and extending the service life of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 This is a cross-sectional view of the internal structure of the burner sleeve of the utility model;
[0020] Figure 3 It is a structural schematic diagram of the hybrid mechanism of the utility model;
[0021] Figure 4 For this utility model Figure 3 A magnified view of the structure of part A;
[0022] Figure 5 It is a structural schematic diagram of the driven rod of the utility model.
[0023]
Main component symbol description
[0024] 1. Burner sleeve; 2. Flame nozzle; 3. Flange connection plate; 4. Mixing protection box; 5. Air intake pipe; 6. Gas intake pipe;
[0025] 7. Mixing mechanism; 701. Rotating rod; 702. Transmission bevel gear; 703. Supporting and stabilizing column; 704. Driven rod; 705. Driven bevel gear; 706. Mixing blade; 707. Adsorption blade; 708. Supporting and connecting frame;
[0026] 8. Center tube; 9. Fixed collar; 10. Cooling water pipe; 11. Water inlet pipe; 12. Drain pipe; 13. Ignition electrode. DETAILED DESCRIPTION
[0027] The embodiment of the utility model provides a high-stability burner.
[0028] See also Figure 1 and Figure 2 , including a burner sleeve 1, one end of the burner sleeve 1 is fixedly connected to a flamethrower 2, and an ignition electrode 13 is fixedly installed on the inner wall of the flamethrower 2. The ignition electrode 13 is a prior art and will not be described in detail in this application. When the mixed gas of air and fuel gas passes over the ignition electrode 13, the ignition electrode 13 will perform an ignition operation to cause the mixed gas to start burning, and the burning flame will be released to the outside through the flamethrower 2. The specific position of the ignition electrode 13 can be changed according to actual needs. The drawings in this application are only for style reference and do not provide specific production template dimensions.
[0029] See also Figure 1 and Figure 3The other end of the burner sleeve 1 is fixedly connected with a flange connecting plate 3, and a mixing protection box 4 is arranged outside the burner sleeve 1. The flange connecting plate 3 is fixedly connected to the mixing protection box 4, and a gas flow cavity compatible with the central tube 8 is opened in the middle of the flange connecting plate 3 and the mixing protection box 4, so that the mixed gas inside the mixing protection box 4 can be transported to the central tube 8 through the cavity.
[0030] See also Figure 2 A center tube 8 is arranged inside the burner sleeve 1, and the center tube 8 is fixedly connected to the flange connection plate 3. Two fixing rings 9 are fixedly connected to the outer surface of the center tube 8, and each fixing ring 9 is fixedly connected to the burner sleeve 1. The fixing rings 9 can support and stabilize the center tube 8, so that the mixed gas remains stable during the transportation process. The gas outlet port of the center tube 8 should be close to the flame port of the flamethrower 2. The drawings in this application are only for style reference and no specific production template size is given.
[0031] The outer surface of the central tube 8 is sheathed with a cooling water pipe 10, and the two ends of the cooling water pipe 10 are fixedly connected with a water inlet pipe 11 and a drain pipe 12. Through the arrangement of the cooling water pipe 10, the water inlet pipe 11 and the drain pipe 12, the device can be cooled by the flow of water, thereby avoiding irreversible damage to the components of the device caused by continuous high-temperature operation and extending the service life of the device.
[0032] See also Figure 1 and Figure 3 The outer surface of the mixing protection box 4 is fixedly connected with an air intake pipe 5 and a gas intake pipe 6. A one-way ventilation valve is installed on the top surface of the air intake pipe 5. The one-way ventilation valve is a prior art and will not be described in detail in this application. The one-way ventilation valve does not affect the outside air from entering the air intake pipe 5, and can prevent the mixed gas in the air intake pipe 5 from flowing back to the outside environment through the air intake pipe 5, thereby avoiding environmental pollution and gas waste. The gas intake pipe 6 is externally connected to a gas delivery pipeline.
[0033] See also Figure 3 and Figure 4 A mixing mechanism 7 is arranged inside the mixing protection box 4. The mixing mechanism 7 includes a rotating rod 701. The bottom end of the rotating rod 701 is fixedly connected to a transmission bevel gear 702. The rotating rod 701 is externally connected to the output shaft of a micro motor. The micro motor is a prior art and will not be described in detail in this application. When the micro motor is started, it can drive the rotating rod 701 to rotate, thereby providing power for the subsequent operation of the mixing mechanism 7.
[0034] The outer surface of the rotating rod 701 is rotatably connected to two supporting connecting frames 708, each supporting connecting frame 708 is fixedly connected to the air intake pipe 5, and one side of the supporting connecting frame 708 in contact with the micro motor is fixedly connected to a fixing plate for limiting the micro motor to prevent the micro motor from rotating on its own during rotation. The supporting connecting frame 708 can provide support and stability for the rotation of the rotating rod 701.
[0035] The outer surface of the rotating rod 701 is fixedly connected with an adsorption fan blade 707. Through the setting of the adsorption fan blade 707, when the rotating rod 701 rotates, it can drive the adsorption fan blade 707 to rotate. The rotation of the adsorption fan blade 707 can adsorb the air outside the air intake pipe 5 into the mixing protection box 4 for mixing.
[0036] See also Figure 3 and Figure 5 Two supporting stabilizing columns 703 are fixedly connected to the inner bottom wall of the mixing protection box 4, and the middle part of each supporting stabilizing column 703 is rotatably connected to a driven rod 704. The supporting stabilizing columns 703 provide support for the rotation of the driven bevel gear 705, the driven rod 704 and the mixing blades 706, so that the mixing blades 706 can maintain smooth rotation and fully mix the gas inside the mixing protection box 4.
[0037] One end of each driven rod 704 is fixedly connected to a driven bevel gear 705, and each driven bevel gear 705 is meshed with the transmission bevel gear 702. The rotation of the rotating rod 701 drives the transmission bevel gear 702 to rotate. Under the effect of the meshing, the driven bevel gear 705 will also rotate accordingly. The rotation of the driven bevel gear 705 drives the driven rod 704 to rotate, and the driven rod 704 drives the mixing fan blade 706 to rotate.
[0038] The other end of each driven rod 704 is fixedly connected to a mixing blade 706. The styles of the two mixing blades 706 are produced according to actual needs so that the two can generate airflow in the same direction even when rotating in opposite directions. When the two mixing blades 706 rotate, not only can the air and gas be mixed more fully, avoiding uneven mixing of the two and incomplete combustion, which causes a waste of energy, but the gas inside the mixing protection box 4 can also be guided so that the mixed gas can pass through the central tube 8 faster, thereby improving the combustion effect of the device.
[0039] When the utility model is in use, the staff first starts the micro motor, and the micro motor starts to drive the rotating rod 701 to rotate. The rotating rod 701 rotates and drives the adsorption blades 707 to adsorb the air outside the air intake pipe 5 into the mixing protection box 4, and then the gas is transported to the mixing protection box 4 through the gas intake pipe 6. When the rotating rod 701 rotates, it can also drive the transmission bevel gear 702 to rotate. Under the action of meshing, the driven bevel gear 705 will also rotate accordingly. The driven bevel gear 705 rotates and drives the driven rod 704 to rotate inside the supporting stabilizing column 703. The driven rod 704 rotates and drives the mixing blades 706 to rotate, so that the air and gas inside the mixing protection box 4 are fully mixed, and the mixed gas inside the mixing protection box 4 is guided, so that the mixed gas can flow more quickly through the central tube 8 to the top of the ignition electrode 13, and the ignition electrode 13 is started. The ignition electrode 13 ignites the mixed gas to make the mixed gas burn, and the burning flame will be released to the outside through the flame nozzle 2, thereby meeting the needs of the combustion process.
[0040] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A high stability burner, comprising a burner sleeve (1), characterized in that: A mixing protection box (4) is arranged outside the burner sleeve (1), and a mixing mechanism (7) is arranged inside the mixing protection box (4). The mixing mechanism (7) comprises a rotating rod (701), and the bottom end of the rotating rod (701) is fixedly connected to a transmission bevel gear (702). Two supporting stabilizing columns (703) are fixedly connected to the inner bottom wall of the mixing protection box (4), and the middle part of each supporting stabilizing column (703) is rotatably connected to a driven rod (704), one end of each driven rod (704) is fixedly connected to a driven bevel gear (705), and each driven bevel gear (705) is meshed with the transmission bevel gear (702), and the other end of each driven rod (704) is fixedly connected to a mixing fan blade (706).
2. A high stability burner according to claim 1, characterized in that: The outer surface of the rotating rod (701) is fixedly connected with an adsorption fan blade (707), and the outer surface of the rotating rod (701) is rotatably connected with two supporting connection frames (708).
3. A high stability burner according to claim 2, characterized in that: The outer surface of the mixing protection box (4) is fixedly connected to an air intake pipe (5) and a gas intake pipe (6), and each of the supporting connecting frames (708) is fixedly connected to the air intake pipe (5).
4. A high stability burner according to claim 1, characterized in that: One end of the burner sleeve (1) is fixedly connected to a flame spray nozzle (2), and an ignition electrode (13) is fixedly mounted on the inner wall of the flame spray nozzle (2).
5. A high stability burner according to claim 1, characterized in that: The other end of the burner sleeve (1) is fixedly connected to a flange connection plate (3), the flange connection plate (3) is fixedly connected to a mixing protection box (4), and a central tube (8) is arranged inside the burner sleeve (1).
6. A high stability burner according to claim 5, characterized in that: The central tube (8) is fixedly connected to the flange connection plate (3), and two fixing rings (9) are fixedly connected to the outer surface of the central tube (8), and each fixing ring (9) is fixedly connected to the burner sleeve (1).
7. A high stability burner according to claim 5, characterized in that: The outer surface of the central tube (8) is sheathed with a cooling water pipe (10), and the two ends of the cooling water pipe (10) are respectively fixedly connected with a water inlet pipe (11) and a drain pipe (12).